Flow chart blanched squid rings

Quy trình sản xuất khoanh mực luộc (tiếng anh) Quy trình sản xuất khoanh mực luộc (tiếng anh) Quy trình sản xuất khoanh mực luộc (tiếng anh) Quy trình sản xuất khoanh mực luộc (tiếng anh) Quy trình sản xuất khoanh mực luộc (tiếng anh) Quy trình sản xuất khoanh mực luộc (tiếng anh)

PROCESS FLOW CHART PRODUCT NAME : FROZEN BLANCHED SQUID RING CCP PROCESSING STEPS CCP RECEIVING RAW MATERIAL ↓ MAIN TECHNOLOGICAL PARAMETERS - Temterature of raw materials ≤ 40C DESCRIPTIONS Squid ( Logio edulis, Loligo Chinensis, Loligo spp) - Raw materials received at catching ports , iced in plastic container at ≤ 40C and transported by refrigerated truck to the factory - Raw materials are tested for temperature and sensory before processing - All raw materials that not meet the factory’s specification will be rejected WASHING ↓ - Temp of water ≤ 60C - Chlorine concentration 100ppm - Preservation temp from -10C to 40C - Cleaning foreign matterials from raw materials by washing chlorine water 100ppm, temp of water ≤ 60C, time: 20s - Washing again by cool water, temp of water ≤ 60C - Ice to be layered with raw materials if not processed immeditely, preservation temp from -10C to 40C - PREPROCESSING, WASHING ↓ - Temp of water: ≤ 60C - Tube: Gutted, head-off, skin-off, wing -off Remove of squid – bone in water - After pre-processing, washing the squid tube by cool water, temp of water ≤ 60C - CLEANING, WASHING ↓ - Temp of water: ≤ 60C CCP CHECKING PARASITES ↓ - Temp of the semi-product ≤ 60C - Cleaning the squid tube - After cleaning, cleaning the squid tube and washing by cool water, temp of water ≤ 60C - Checking parasites by light in tabe - Removing the semi- product which detected parasites - Preserving the semi-product by ice, preservation temp ≤ 60C - STIRRING IN BRINE, WASHING ↓ - Temperature of water ≤ 60C - Stirring in brine, temp of water ≤ 60C, salt concentration 1-2% - After stirring, washing twice by cool water , temp of water ≤ 60C - - SIZING ↓ CUTTING TO RINGS, WASHING ↓ - Temp of the semi-product ≤ 60C - Sizing: squid tube 7-9cm/pc - Temperature of water ≤ 60C - Cutting to rings, from tube 7-9cm/pc Length of rings: 2.0÷ 2.5 cm Length of top: 3.0÷ 3.5 cm - Preserving the semi-product by ice, preservation temp ≤ 60C - After cutting, washing twice by chilled water , temp of water ≤ 60C - BLANCHING, CHILLING, ARRANGING TRAYS ↓ - Temperature of boiled water ≥ 900C - Blanching time: 20 seconds - Blanching time: 20 seconds - After blanching, chilling by cool water, temperature of water ≤ 40C, time: 1÷ minutes - Arranging blanched rings to trays - INTERIM COOLING ↓ - Temp: -1 ÷ 40C - Time ≤ hours If necessary , products must be stored in chill – store at and not exceeded hours - FREEZING ↓ - The central temperature of product ≤ - 180C - Frozen time : ≤ hours Temperature: from – 38oC to – 45oC Time: ≤ 3h The central temperature of product after freezing must reach to – 180C - WEIGHTING, GLAZING, PUTTING TO PE ↓ CCP METAL DETECTING ↓ - PACKING ↓ - - - Temperature of glazing water ≤ 40C - Fe ∅ 1.5mm - SUS ∅ 2mm - NonFe ∅ 1.5mm - Weight: 0,5kg/bag (optional) - Glazing, temperature of glazing water ≤ 40C - Put into PE bag and seal - Detecting each PE bag - Removing PE bags which detected metal - Depend on the customer - 20PE/carton or depend on the customers - Carton must be clearly marked with name of good , type , size , net weight , production date , name and address of enterprise “ made in Viet Nam `` , expiry date , direction for use STORING ↓ Temperature - 200C ± 20C - Finished products must be kept in cold storage - Temperature - 200C ± 20C SHIPPING Temperature - 200C ± 20C Finish product were loaded onto the container accordance with technical requirements temperature container - 200C ± 20C  ... SIZING ↓ CUTTING TO RINGS, WASHING ↓ - Temp of the semi-product ≤ 60C - Sizing: squid tube 7-9cm/pc - Temperature of water ≤ 60C - Cutting to rings, from tube 7-9cm/pc Length of rings: 2.0÷ 2.5... blanching, chilling by cool water, temperature of water ≤ 40C, time: 1÷ minutes - Arranging blanched rings to trays - INTERIM COOLING ↓ - Temp: -1 ÷ 40C - Time ≤ hours If necessary , products