Industrial attachment of acs textils ltd Bangladesh

INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF ACS TEXTILES (BANGLADESH) LTD. P a g e | 1 ACS TEXTILES (BANGLADESH) LTD. Tetlabo, Rupgonj, Narayangonj P a g e | 2 Abstract The aim of industrial practice is to make us familiar with any kind of industry, the whole process going on the industry, its environment and also with the management system of the industry. As a student ofTextile Engineering Department, the target of should be to know the production process, management system, marketing, production planning, quality assurance, compliance, mechanical-electrical department etc. It is because of the fact that to run any industry not only production department is obvious but also the capability of managing the whole system is an obvious matter. It is also a responsibility of an engineer is to develop the ongoing process into a better system to cope with the present competition. Thus a diversified challenge emerges in front of the manufacturer and other organizations. With a view to overcome this consequence a new generation of engineering graduates with leadership skills and management capabilities altogether are in demand. We the students of Textile Engineering Department were sent to different industries and assigned to different tasks. We were assigned toACS Textiles Bangladesh Ltd. This report is a presentation of our experience in the Woven dyeing production. P a g e | 3 Acknowledgement All praises to Almighty Allah alone, the Most merciful and the most compassionate and His Holy prophet “ Muhammad “ (Peace be Upon Him) the most perfect and exalted one among and of ever born on the earth, who is forever touch of guidance and knowledge for the humanity. I would like to thank Prof. SAYED FAKRUL HASAN MURAD, Dean & Head of the department of Textile Engineering, SOUTHEAST University whose directions have taken me to my destination. I am also grateful to Dr. A.B.M. FAYSAL, professor, department of Textile Engineering, Primeasia University for his scholastic guidance, constructive criticism, painstaking help constant inspiration and advice from the very beginning till the completion of this work. I also want to express my gratitude and appreciation to Md. Anwar Hossain, Assistant professor, Wet Processing Technology, SOUTHEAST University, for his encouragement, valuable suggestion, and guidance and decision which able to help to do this Industrial attachment successfully. This internship report is not the result of individual effort. It is a result of wonderful team-work. We are really thankful on Md. Abdullahel , Lab Manager and Mohammad Saiful Azam, Assistant manager(production),Mr. Md. Johrul Kabir, General Manager of Admin & HR, of ACS Textiles Bangladesh Ltd. who gave us the approval for making of that regard. We are also really thankful on Mr. Tariq Raja, manager of pre production processes Mr. Niyaz, manager of weaving, Mr. Ramjan, general Manager of weaving at ACS Textiles Bangladesh Ltd. to help us for getting information about our internship. We are thankful to all those who supported us and provide us great help for completion of this task. We have tried our level best to prepare this event with high level of accuracy but no one claim to perfect other than Almighty Allah. P a g e | 4 Table of contents Chapter Topics Page No. Introduction to ACS Textiles(Bangladesh) Ltd Summery 06 Company profile 13 Buyers 18 Organism of manpower 23 Layout of Woven Dyeing 24 Production planning & sequence operation Sequence of operation 26 Introduction & Basic procedure of planning & control 27 Preparation Unit Singeing &Desizing 30 Scouring & Bleaching 37 Mercerizing 44 Dyeing section Reactive Dyeing 49 Disperse Dyeing 52 Pigment Dyeing 62 Finishing Section 71 Quality control 90 Maintenance 102 Store & inventory control 115 Utilities 120 Conclusion 125 P a g e | 5 Chapter- One INTRODUCTION TO ACS TEXTILES (BANGLADESH) LTD. P a g e | 6 Executive summary This report is the result of two months internship. During the internship it was required to study the organization, department of the organization and critically relate the theoretical aspects of the Textile to the practical situation. ACS Textiles Bangladesh Ltd. operates throughout the world with over 6000employees as part of ACS Textiles Bangladesh Ltd. team. ACS collection has a wide selection of quality 100% cotton, CVC, Cotton-polyester, competent professional staff, a team of talented merchandisers, excellent supplies & support services, and state-of-the-art technology is the driving force behind ACS’s phenomenal growth in the past years. ACS has expanded its operations to include the Internet, and has taken advantage of the variety of international trade facilitated by the Web. Now ACS is state-of-the-art client/server technology for its market information processes to coordinate its network of global buyers and agents around the world. Environmental Organizational and the individual challenges which are to face by the department of “ACS Textiles Bangladesh Ltd.”. The motive of joining the ACS is to have an exposure of textile sector and potential to avail a sound and promising career. There are no formal union in ACS Textiles Bangladesh Ltd. P a g e | 7 Methodology of internship Every research program should follow some basic form of procedures. However mainly this report is written on the basis of experience gathered during the period of Internship. We carefully observed the various activities of different department, especially fabric section of ACS Textiles Bangladesh Ltd. A qualitative research is used to conduct this study. In order to make the report more meaningful and presentable two sources of data and information have been used widely. Both primary and secondary data have been used to prepare the report P a g e | 8 Initial Conversation Industrial attachment is the first step to professional life of student, especially of technical Side. It’s an indispensable part of study a practically running processing technology of an industrial unit for a student .In our university , processing machines are not in continuous running condition, so it would only provide demonstration of mechanical features & processing technology of the material in accomplishment of the theory there of but not of the situational variables to achieve practical knowledge. So two months industrial attachment program in a dyeing mill was arranged for us. Textile education can’t be completed without industrial training. Because this industrial attachment program minimizes the gap between theoretical and practical knowledge and make me accustomed to industrial environment. I got an opportunity to complete two month long industrial training in ACS Textiles Bangladesh Ltd., which is a 100% export, oriented Weaving Industry. It has well planned & equipped fabric and Yarn dyeing-finishing units in addition to facilitate weaving & woven fabric manufacturing. The rationale behind the existing structure and future expansion of ACS Textiles Bangladesh Ltd. is to capture value-added at each stage of the textile manufacturing process. Despite Bangladesh’s lack of indigenous cotton production capacity.ACS Textiles Bangladesh Ltd. has leveraged Bangladesh’s labor cost advantage and export competitiveness to the Maximum. Objectives of Internship P a g e | 9 Objective: The objective of the report is to learn about the overall activities of different departments in ACS Textiles Ltd. A primary textile industry Academic knowledge is not perfect without practical knowledge. Specific Objectives: This intern paper has been prepared for fulfilling the following specific objectives:  To enlarge the dimension of knowledge regarding fabric manufacturing as well as others.  To define and evaluate the performance of fabric manufacturing Department as well as others.  To observe the effectiveness of fabric manufacturing as well as others.  To get the additional knowledge in different sections of the organization.  To interchange opinions of the officials regarding their organization.  To know the economic condition of Bangladesh through ACS Textiles Ltd. of Bangladesh.  To identify the difference between theory (what we have learned from the text) and practice (what is really happened).  To compare the improvement of the present condition of the ACS Textiles Ltd. with the previous years.  To mention the problems that the ACS Textiles Ltd. face in the process of production and delivery of garments & give some suggestions.  To identify the strengths, weaknesses, opportunities and threats of the ACS Textiles Ltd. [...]...P a g e | 10 ACS Textiles Bangladesh Ltd symbolizes trust and quality in Home Textile Products manufacturing across Bangladesh A 100% British investment, ACS takes pride in its state -of- the-art composite manufacturing facility with weaving, dying, printing, finishing and packing services which are one of the largest of its kind in Bangladesh ACS Textiles is a quality conscious... main road to Dhaka – Shylethighway .ACS represents the aspiration of about 153,546,896 inhabitants in Bangladesh country The factory is a magnificent landmark in the middle of beautiful valley surrounded by lake, and is only 20kms That is one of half hour drive away from Dhaka airport Corporate structure: ACS Textile Bangladesh Ltd Is an industry with an investment of 50 million US dollars and registered... accountability and thus ACS is involved in development projects in Bangladesh Quality Control: ACS maintains stringent quality control practices and conducts computerized testing processes to determine strength of yarn, density of cloth and fastness of colors Quality control processes are set up at every stage of production with the strictest of standards to adhere to; ensuring all production is of the highest... relevant environmental legislation regulations Company Profile: Name : ACS Textiles Bangladesh Ltd Address : Tetlabo, Bangladesh Rupgonj, Narayanganj, Tel: +880-2-7452039, +880-2-7452040, +880-2-7450724, +880-2-7450725 Fax: 880-2-7450786 E-mail : info@acstextiles.com Web : www.acstextiles.com Legal status of company : Limited company Year of establishment : 2004, 13th April Sponsor Banks : Southeast Bank... by our customers but also by official authorities for quality standards – Okeo-Tex standard 100 certification further endorses our unswerving commitment to quality Name Of The Industry :ACS Textiles Bangladesh Ltd P a g e | 11 Type of the industry: A foreign invested 100% export oriented home textiles manufacturer Company’s Logo: Company’s Motto: “Make continuous effort to offer our customers quality... registered with British high commission as 100% British Investment Company All members of the board of directors are British citizen having the separate business in the name of pin mill textile, a company of last 50 years with turnover of 10 million GBP Corporate culture: P a g e | 12 Continuous improvement is an integral part of our corporate culture Nurturing and effectively integrating “ People, Management... quality of our products and services o Minimize environmental impact through prevention of pollution, solid & liquid waste management and conversation of natural resources o Promoting awareness and importance of Quality & Environment among our employees, the community and our suppliers o Ensure continual improvement and compliance with customer & relevant environmental legislation regulations Company Profile:... ensure the finest quality of the products, the manufacturing processes are compliant with ISO 9001: 2008 standards producing top quality bedding and linen sheets ranging from 200 - 400 thread count percale sheets to satin sheets and duvets, Egyptian and organic cotton and yarn dyed fabric A recent addition to our products is a wide range of towels for all kinds of use ACS Textiles BD Ltd has come a long... pipeline) SA-8000 certification (in the pipeline) P a g e | 15 Membership :Bangladesh Textile Association(BTMA) Membership no 0002-0179-0401 Mills Export Promotion Bureau (EPB) Enrolment no TM12 Narayanganj Chamber Of Commerce & Industry Registration no 465 of book 5 Foreign Investors chamber of commerce & Industry Registration no 122 of book 2 Valid Licenses and Certificates : Factory license Fire license... reputation of excellence matched by only a few others in the textile industry The manufacturing facility employs over 6000 people and averages about 30,000 pieces of superior quality textile products per day These high quality ACS Textile products have found their market in European countries such as Italy and France and in Scandinavian Europe namely Sweden, Holland, Denmark and Norway 2008 saw ACS expanding . INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF ACS TEXTILES (BANGLADESH) LTD. P a g e | 1 ACS TEXTILES. 6000employees as part of ACS Textiles Bangladesh Ltd. team. ACS collection has a wide selection of quality 100% cotton, CVC, Cotton-polyester, competent professional staff, a team of talented merchandisers,. of ACS Textiles Bangladesh Ltd. ”. The motive of joining the ACS is to have an exposure of textile sector and potential to avail a sound and promising career. There are no formal union in ACS