Industrial attachment of mitali fasions ltd

SOUTHEAST UNIVERSITY P a g e | 1 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF INDUSTRIAL TRAINING IN MITALI FASIONS LTD. (MITALI GROUP) SOUTHEAST UNIVERSITY P a g e | 2 TABLE OF CONTENT CHAPTER NO. CHAPTER NAME PAGE NUMBER 01 Introduction 07 02 Over View of the Company 08-20 03 Raw Materials 21-56 04 Laboratory 57-69 05 Batch Section 70-74 06 Dyeing Section 75-98 07 Printing Section 99-105 08 Finishing Section 106-117 09 Garments Section 118-142 10 Quality Control Services 143-149 11 Maintenance 150-152 12 Utilities Services 153-156 12 Social & Environmental Information 157-160 13 Discussion &Conclusion 161 SOUTHEAST UNIVERSITY P a g e | 3 INTRODUCTION The industrial attachment is the process, which builds understanding, skills and attitude of the performer, which improves his knowledge in boosting productivity and services. University education provides us vast theoretical knowledge as well as more practical attachment, in despite of all these industrial attachment helps us to be familiar with technical support of modern machinery, skillness about various processing stages. It also provides us sufficient practical knowledge about production management, work study, efficiency, industrial management, purchasing, utility and maintenance of machinery and their operation techniques etc. The above mentioned can not be achieved successfully by means of theoretical knowledge only. This is why it should be accomplished with practical knowledge in which it is based on. Industrial attachment makes us reliable to be accustomed with the industrial atmosphere and improve courage and inspiration to take self responsibility. Textile education can‘t be completed without industrial training. Because this industrial training minimizes the gap between theoretical and practical knowledge and make us accustomed to industrial environment. We got an opportunity to complete two-months long industrial training at Mitali Fashions Ltd. In the field of ever changing moderns fashion work Mitali Fashions Ltd. considers it prime mission to every new test. Which & demand of customers from around the World & all strains human culture Mitali Fashions Ltd acts on the basis premise that fashion is an exploration in to the images people seek to convey about themselves & the way they live. It has well planned & equipped Knit fabric dyeing-finishing and Garment units in addition to facilitate knitting and knitwear manufacturing. We have prepared this report as required in competition of my attachment course in regarding guideline given by the university authority which will lead to a strong guideline and milestone for our future carrier. SOUTHEAST UNIVERSITY P a g e | 4 SOUTHEAST UNIVERSITY P a g e | 5 AT A GLANCE Name of Company : Mitali Fashions Ltd. Address : Hatimara Road, Barenda, Kashimpur, Gazipur - 1346, Bangladesh. Tel: 880-2- 9297771-2, 9297351, 9298570-1 Fax: 880-2-9297352 Web: www.mitalifashions.net Head Office : Road # 22, House # 19 , Block – K, Banani, Dhaka - 1213, Bangladesh. Tel: 880-2- 8820200, 9892999, 9861197 SOUTHEAST UNIVERSITY P a g e | 6 FACTORY INFORMATION Factory Type : 100% Export Oriented Knit Composite Industry. Year of Establishment : 2000 Investor : Mr. Syed Abu Yousuf Abdullah Location : Kashimpur, Gazipur. Annual Turnover : Tk. 10, 00, 00,000 to 12, 00, 00,000 Certification &Awards : ISO 9001:2000 & WRAP Production Capacity : Knitting 16,000 SFT 12 Tons/Day Embroidery 2,000 SFT 5,000 Unit/Day Dyeing 12,500 SFT 8 Tons/Day Sewing 58,000 SFT 40,000 Pcs/Day Cutting 15,000 SFT 45,000 Pcs/Day Finishing 24,000 SFT 40,000 Pcs/Day Main Production : Basic T-Shirt, Tank top, Long Sleeve, T-Shirt, Polo Shirt, Shorts, Pajama, Set, Ladies ,Kids Knitwear& all kinds of knit garments & Knit fabrics. SOUTHEAST UNIVERSITY P a g e | 7 MITALI FASHIONS LTD. A BSCI, WRAP, OEKO-TEX, ISO & SEDEX STANDARD COMPANY SOUTHEAST UNIVERSITY P a g e | 8 MITALI has been established since 2000 and has rapidly become a major supplier of ready-made garments from Bangladesh. When it comes to ready-wear manufacturing, Mitali Fashion is a cut above the rest. Mitali Fashion is a 'tells a tale of' a company that has everything right about it -its people, its technology, its systems, its customers and its location. At Mitali Fashions Ltd we endeavor to provide our customers with an exceptional service of the highest standard and quality to guarantee client satisfaction. Today, Mitali‘s success is a result of state of the art equipment and experienced personnel from the management team to the factory force. With a team of such quality Mitali is able to run a highly efficient and competitive production unit, enabling us to meet the industries continuous increasing standards and demands. As Mitali‘s reputation grows, so does interest from other countries. Our high quality product ranges include Knitwear, Woven and Sweaters for Ladies, Mens and Children. SOUTHEAST UNIVERSITY P a g e | 9 Mr. Syed Abu Yousuf Abdullah, Managing Director of the Group. Mitali Fashions Ltd. was established in 2000s under the leadership of Mr. Syed Abu Yousuf Abdullah, Managing Director of the Group. From humble beginnings, Mitali Fashions Ltd. became a Group of companies. With their leadership, Mitali has expanded rapidly over the years & become one of the largest and 100% export oriented composite knit garments industry in Bangladesh. Mr. Syed Ehsan Abdullah, Mrs. Mafruza Chowdhury, Mrs. Maisha Abdullah Ahammad and Mrs. Tania Ahmed are the Directors of the Group. Mitali Fashions Ltd is one of the few elite private sector business groups, which contributed wealth as well as welfare to the struggling economy of Bangladesh. As time is essential to space so is taste to its products. The secret is love-which, paired with meticulous efficiency and a keen sensitivity to style, makes Mitali Fashions Ltd an emerging brand destined to light up horizon of fashion. Mitali Fashions Ltd has team of skilled and dedicated technocrats backed by adequate number of modern USA and European machinery and equipments to match international standard of all kinds of knitwear products. The mission and vision of Mitali Fashions Ltd. is to manufacture and deliver high quality readymade garments (RMG) to its customers. The core objective is to attain and enhance customer satisfaction by SOUTHEAST UNIVERSITY P a g e | 10 providing on time delivery of desired quality readymade garments and also to increase efficiency of workforce. To attain these objectives, the management of Esquire Knit Composite Ltd. has decided to adopt the following- 1. To increase awareness regarding customers requirements throughout the organization. 2. By providing training to develop efficiency of the employee. 3. To collect customer‘s feedback regularly to know about their conception about their company and to take timely appropriate action. 4. To reduce the percentage of wastage / rejection minimum by 2% per annum‘s implement and monitor ISO 9001:2000 quality management system within the organization. West East North South [...]... Numbering Image of Knitting Machine in Mitali Fashions Ltd Fig: PAI LUNG Knitting Machine Fig: FUKAHARA Knitting Machine Page | 28 SOUTHEAST UNIVERSITY Fig: Mayer &Cieknitting machine Fig: Image of Dust Removal Fan of Knitting M/c Page | 29 SOUTHEAST UNIVERSITY Fig: Image of VDQ Pulley of Knitting M/c Fig: Image of Positive Feeder of Knitting M/c Page | 30 SOUTHEAST UNIVERSITY Fig: Image of Yarn Feeder... Section (&th Floor) + Office Room, Mercendiser Section, HR Department (8th Floor) 13 ETP Plant 14 Under Constructed Building Page | 12 SOUTHEAST UNIVERSITY Mitali Fashions Ltd was established in 2000s under the leadership of Mr Syed Abu Yousuf Abdullah, Managing Director of the Group From humble beginnings, Mitali Fashions Ltd became a Group of companies With their leadership, Mitali has expanded rapidly... Yarn of Knitting M/c Fig: Image of Cam Box With Cam of Knitting M/c Page | 31 SOUTHEAST UNIVERSITY Fig: Image of Cam setting to the Cylinder Fig: Image of Take down & Cloth Roller Sequence of yarn feeding: Creel Pipe line Wheel Yarn sensor Yarn guide Feeder Needle Page | 32 Fig:Image of Knitting M/c’s Meter SOUTHEAST UNIVERSITY Parts of knitting Machines: Creel:Creel is used to place the cone of yarn... (Loop length * No of loop) Page | 33 SOUTHEAST UNIVERSITY Wales: Vertical column of loops produced by same needle in knitting cycle is called the Wales of the fabric A wale is a predominantly vertical column of intermeshed needle loops generally produced by the same needle knitting cycles i.e The number of vertical columns of loop of knitted fabrics is called wale Face loop: If the legs of new loop is... the course direction express in mm Number of needle: Machine diameter × Machine gauge × 3.1416 GSM: The weight of one square meter of fabric express in gram is known as GSM Needle gauge: The needle gauge of a knitting machine is a measure expressed the no of needle per unit of the needle bed or needle bar As for example: Page | 34 SOUTHEAST UNIVERSITY 1 In case of circular weft knitting machine & Tricot... the interlocking or intermeshing of one or more yarns through a series of loops The length wise columns of stitches, corresponding to the warp in woven cloth, are called WALES; the cross wise rows of stitches, corresponding to the filling in woven cloth, are called COURSES, FILLING KNITS (WEFT KNITS) are those fabrics in which the courses are composed of a single strand of yarn, while warp knits are those... composed of a single strand of yarn, while warp knits are those in which the Wales are composed of single strand of yarn GAUGE corresponds to the yarn in a woven fabric, and is defined as the number of needles of yarns in half inches of cloth The higher the gauge, the more compact and finer is the cloth Lay-Out of Knitting Section (Unit-I) Window Rib m/c Table Page | 25 M/c Room Rib m/c Window Self Rib... W4BS 600 Page | 23 SOUTHEAST UNIVERSITY Remarks: The Mitali Fashions Ltd Composite Knitting Ind Ltd uses best quality raw materials It produces fabrics from best quality yarn They uses the best quality dyes like REMAZOL, REACTRON, REACTIVE, TERACIL etc During the time of using dyestuff they give importance upon the quality of dyes than the price of the dyes and chemicals Page | 24 SOUTHEAST UNIVERSITY... N= Number of needle per inch.] 2 In case of Raschel warp knitting machine [Gauge, N= Number of needle per two inch.] Needle: There are three types of needle1 Bearded needle 2 Compound needle 3 Latch needle One butt needle  Two butt needle  Three butt needle  Four butt needle The most widely used needle is latch needle Fig:Main parts of latch needle Cam: Cam is called the specific path of the needles... 347 38 Invatex PC 97 39 Invatex AC 117 40 Catalar BF 324 5 Dyes: Dyes Rate per kg 01 Solazol Black sp GRI 300 02 Reactofix Red ME4BL 262 03 Cottofix Red ME4BL 262 04 Reactofix Orange ME2RL 294 05 Reactofix N.ME2GL 354 06 Reactive Yellow H4GL 500 07 Reactive Deep Black N 200 08 Cottofix Black B 141 09 Reactive Blue R(SP) 950 10 Remazol Red RR 1080 11 Remazol Yellow RR 746 12 Remazol Blue RR 908 13 Remazol . SOUTHEAST UNIVERSITY P a g e | 1 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF INDUSTRIAL TRAINING IN MITALI FASIONS LTD. (MITALI GROUP) . long industrial training at Mitali Fashions Ltd. In the field of ever changing moderns fashion work Mitali Fashions Ltd. considers it prime mission to every new test. Which & demand of customers. of the Group. Mitali Fashions Ltd. was established in 2000s under the leadership of Mr. Syed Abu Yousuf Abdullah, Managing Director of the Group. From humble beginnings, Mitali Fashions Ltd.