Industrial attachment of cotton club bd ltd

INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF COTTON CLUB (BD) LTD. PART-A INTRODUCTION Bangladesh is one of the leading readymade garments exporters of the world. Every year Bangladesh exports more than one third of the total garments requirement of the RMG market of the world. Every year Bangladesh earns more than 76% of its foreign currency from this sector .That is why the study of garments technology does deserve well practical practice. So our university provides 6 weeks industrial training in a RMG factory. As a student of garment technology I have completed this industrial training in COTTON CLUB (BD) LTD From garments making to decorating garments with embroidery is a truly Exclusive fashion house that deals with lots of stuff like fabric quality, garments quality, dyeing quality, washing quality. The Garments Division has the capability to offer a complete product range for the 100% export to EU & USA market. The vision of the Garment Division is to become the preferred partner for sourcing high quality value added garments from Bangladesh. With an urge to developing local human resource, the Garments Division has the potential to make an important contribution to the nation’s growing RMG export sector to make it more competitive Chapter One Training Background This chapter begins with explaining the purpose of the report; followed by its scope and limitations. It ends by mentioning the students’ responsibilities in training program and institution partnership with the company. Background Training Program After successfully completing the B.Sc. in Textile Engineering course from Primeasia University, every student have to take part in 42 days Industrial Attachment Training Program. For this training program the students are divided into several groups and the groups of students are sent to the large and famous Textile Industries for practical training. Purpose The Industrial Attachment program fulfills part of the requirement in pursuing the degree of Bachelor of Applied Science (B.Sc in Textile Engineering) in Primeasia University. This report serves to summaries the activities and experiences gained with Cotton Club (BD) Ltd. Scope and Limitations During the industrial attachment training, we, a group of two students of Primeasia University & other University were involved in training through the whole factory. This report will only cover parts of the project, which were done by the students. The experience gained during the attachment had helped the students to fulfill the objectives of the attachment. However, due to unforeseen circumstances, the commencement of the attachment was delayed. This resulted in a shortage of time for the completion of the project. Therefore, this report will be limited to the stages of implementation prior to the date of reporting. Further work and research that done after the date of reporting is not described fully in this report. The emphasis of this report will be on the research done by the students, in addition to the experience that they gained during the attachment. Frequent references will be made with regards to these concepts. Students’ Responsibilities With the four years education in the institution students gain much theoretical knowledge. For the fulfillment of B.sc in Textile Engineering course the Industrial Attachment Training program plays a vital role. It gives the students a lot of practical knowledge and introduces with the factory environment. In this training program the students has much responsibilities. They have to learn about all the process going on in the factory, all the machineries used, faults and remedies in the different sections, administrations, utilities, costing of the products. Finally students have to make a report on whole training program. Institution Partnerships Cotton Club (BD) Ltd has an extensive network of relationships with selected departments in leading academic institutions in Bangladesh, and invests considerable resources to support them. They are important to Primeasia University because it shares with the academic community a concern to foster innovative research, and to develop the skills and experience of the people involved in its generation and transfer. Over the past 10 years CCL has built up a portfolio of programs to encourage collaboration with universities across a broad spectrum of mutually beneficial activities. Every year CCL hosts the students of PAU who work as internee to gain industrial experience for their academic qualifications. It is hoped that this relationship will be increased day by day. Chapter Two Company Details This chapter will give a brief introduction on the history of Cotton Club (BD) Ltd., the attached company, Factory profile, No. of Employers and workers, their responsibilities, Organogram of different sections of the factory and Head office, types of production and marketing, etc. History of Cotton Club Ltd Cotton Club Ltd established in the year 2006, the quality standards and is engaged in manufacturing of all kinds of knitted garments. Under the profound guidance of their mentor Haji Abdul Majid Mondol (Chairman of Mondol Group, established in 1991), their company has gained an immense success and has earned goodwill with twenty years of experience in the garments industries. The Chairman is guiding their team with his wide experience and skill. Their product is made using top quality yarn that is procured from reliable sources across world. They make use of world class in-house infrastructure and modern machines as well as simple hand tools that helps in producing high quality fabric in large volumes and varieties. They are dedicated to offer timely delivery of goods and services at affordable prices. Mission Cotton Club Ltd. mission is to enrich the quality of life of people through responsible application of knowledge, skills and technology. Cotton Club Ltd. is committed to the pursuit of excellence through world- class products, innovative processes and empowered employees to provide the highest level of satisfaction to its customers. Vision Cotton Club (BD) Ltd will endeavor to attain a position of leadership in each category of its businesses. Values Strong work force that ensures quality finished fabric. Major Competitor Cotton Club ltd company is a fully export oriented company so they have face both local and international competition locally. There are many company compete with the Cotton Club ltd company those are India, Pakistan, Koria, Thailand, China and in locally beximco, DBL Group, Anlima Group, Jalima Group, Square Textile, Robin Tex ,ACS Textile.etc. General Information of Factory: Board of Directors of Cotton Club (BD) Ltd. Man Power Cotton Club (BD) Ltd. Staffs of all section’s 8 Cotton Club (BD) Ltd. Workers of all section: Total Manpower of Cotton Club (BD) Ltd. Cotton Clout (BD) Ltd. Staffs of all section’s 9 Cotton Clout (BD) Ltd. Workers of all section: Total Manpower of Cotton Clout (BD) Ltd Grand Total: 10 Organogram of all division: Organogram of Head Office: [...]... G.S.M of the fabric Sometimes spandex or lycra is used with the cotton in that‘s case yarn count of cotton select with the combination of lycra d) Type of yarn: Different types of yarn are used for knit production Cotton yarns may be combed or carded Also synthetic fiber like lycra is used with cotton for some special case All depends on the buyer requirement e) Diameter of fabric: Diameter of the... Needle: of knitted loops but all of them can be grouped in three main needle types: In Cotton Club (BD) Ltd. , Latch Needles are used for construction of weft knitted fabrics Main Parts of Latch Needle: a) Hook b) Latch c) Rivet d) Butt e) Stem 30 11 Needle Bed: The needles are disposed in the slots of needle beds which can be flat or circular (dial and cylinder) A flat needle bed consists of a steel... Machine a) Rachel Knitting Machine b) Tricot Knitting Machine In modern times knit fabrics have a large verity Verities type of knit fabrics is the demand of modern time Such types of fabrics are produced in the knitting mill 26 Profile of Knitting Machines of Cotton Club (BD) Ltd Circular Machine (Single Jersey) Sl.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Sl.No 1 2 3 4 5 M/C Dia Gauge Truck No... at least equal to the numbers of loops in horizontal row Weft knitted fabrics: A horizontal row of loops can be made using one thread runs in horizontal direction The fabric structure is different from one from another Weft knitted fabrics are widely use 23 Knitted Fabrics Produced in Cotton Club (BD) Ltd. : The following types of fabrics are generally produced in Cotton Club 1 Single Jersey a) Plain... Bank Details: 21 Sister Concerns of Mondol Group: Tropical Knit Composite Ltd 22 PART-B CHAPTER-1 KNITTING SECTION This chapter begins with the fundamentals of knitting, then it goes with different types of fabrics produced in the Cotton Club and machines used for preparation of those and specification, manufacturing country and uses Here different knitting terms, notation of fabric with cam arrangement... response of finished dia of the fabric f) Stitch length and color depth: If the depth of color of the fabric is high then loop length should be higher because in case of fabric with higher loop length is less compact In dark shade dye take up% is high so G.S.M is adjusted then Similarly in case of light shade loop length should be relatively smaller Stitch length varies depending on yarn count and shade of. .. along a needle bed or needle bar of a knitting machine in current practice, a common unit length of one English inch (25.4mm) is used for all types of warp and weft knitting machine Selection of machine gauge depends upon yarn diameter Yarn diameter depends upon the following: Knitting Calculation: Production of a knitting machine: Production= (RPM x No of Feeder x No of Needle x SL x Effc x 60 x 8)... Measurement of GSM: GSM is a very important parameter for specified a certain quality of knitted fabric The production of knitted fabric is calculated in weight The GSM cutter is very popular and easy usable GSM testing instrument used in most knitted factory But the construction of this cutter is very simple It is circular disk of 100 square cm area with sharp blade attached to its edge So 100 square cm of. .. according to the order of buyer When a buyer orders for fabric, they mention some points related to production and end product quality Before production of knitted fabrics, these factors are needed to consider Those are as follow: a) Type of fabric or design of fabric: Knitted fabrics are various in design When a buyer order for a product they give a sample or give the specification of the end product... the faults of knitting and their remedie Definition of Knitting Technology: Weaving and knitting is different for the interlacing techniques of yarn In weaving it needs warp and weft yarn for produce woven fabric but in knitting, fabrics are produced from a series of yarn in warp or weft directions Knitting techniques can be defined as follow The processes in which fabrics are produced by set of connect . Information of Factory: Board of Directors of Cotton Club (BD) Ltd. Man Power Cotton Club (BD) Ltd. Staffs of all section’s 8 Cotton Club (BD) Ltd. Workers of all section:. of Cotton Club (BD) Ltd. Cotton Clout (BD) Ltd. Staffs of all section’s 9 Cotton Clout (BD) Ltd. Workers of all section: Total Manpower of Cotton Clout (BD) Ltd. history of Cotton Club (BD) Ltd. , the attached company, Factory profile, No. of Employers and workers, their responsibilities, Organogram of different sections of the factory and Head office,