Industrial attachment of urmi garments ltd

INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 1 URMI Group INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF URMI GROUP INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 2 URMI Group CHAPTER – 1 COMPANY PROFILE Name of Company : Fakhruddin Textile Mills Ltd. (Concern of Urmi Group) Address : GhargariaMasterBari,Kewa,sreepur,Gazipur,Bangladesh Head Office : 235/B,Tejgaon Industrial Area,Dhaka-1208,Bangladesh Phone : +88 02 8878584 Fax Number : +88 02 8878587 Website : www.urmigroup.net Concern of URMI Group:  Fakhruddin Textile Mills Ltd.  Urmi Garments Ltd.  Attires Manufacturing Co. Ltd. INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 3 URMI Group Inception of Urmi Group Dates back to n1984 when Urmi Garments Ltd. was set up. Today they are one of the leading manufacturers & exporters of knit garments in Bangladesh. Over the last Two Decades, by offering the best blend of quality, efficiency and productivity to their valued customers, they have been able to grow up from a 50 machines stitching unit to a composite textile having knitting, dyeing and finishing facilities of about 20 tons fabric and 70,000 pcs garments per day. INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 4 URMI Group Strength of Fakhruddin Textile Mills Ltd.: Their Goal is to achieve zero tolerance in production by upgrading total quality management and proper production management. FTML srength Proffessional Management Team Latest Machinery & Technology Proactive Planning Competetive Pricing Focus on Continuous Improvement Dedicated & Competent Workforce INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 5 URMI Group FACTORY INFORMATION: Factory Type : 100% Export Oriented Knit Composite Industry. Year of Establishment : 2004 Investor : Asif Ashraf Cell No. :0171-521090 Location : Gargaria Master Bari, Kewa, Sreepur, Gazipur Telephone : 9289539, 0171684935 E-mail:ftml@urmigroup.net, Annual Turnover : About Tk. 50, 00, 00,000 to 55, 00, 00,000 Certification & Awards : ISO 9001: 2000, WRAP,OekoTex& GOTS(Global Organic Textile Standard) Bank Name & Address: Islami Bank Bangladesh Ltd. 75, Motijheel C/A, Dhaka-1000, Bangladesh. Telex:642525 IBANK BJ S.W.I.F.T. –IBBLBDDH102 Contact Person: Mr. Hafizur Rahman –Sr. General Manager, Cell no. - 01711-560980 Mr. RuhulKuddus –Deputy General Manager, Dyeing, Cell no 01713-013028 Mr. Moniruzzaman –Asst. General Manager, Knitting, Cell no. - 01712-106405 INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 6 URMI Group Capacity & Machineries Floor space: 320,000 Square Feet Knitting machine : 82 nos Knitting per day : 15,000 Kgs Dyeing machine : 27 nos Dyeing per day : 20,000 Kgs Finishing Per Day : 20,000 Kgs Stenter machine : 02 nos Open width compactor : 02 nos Tension free dryer : 01 nos Tubular compactor : 01 nos Slitting & squeezing machine: 03 nos Brushing machine : 02 nos Tumble dryer : 02 nos Fabric inspection machine : 06 nos Printing Unit Floor space : 26,000 square feet Carosol print machine : 04 nos Glass table : 16 nos with 400 feet Capacity : 25,000 pcs per day with multi color average size printing INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 7 URMI Group Embroidery Unit Machines : 20 Head 04 nos,06 Head 01 nos Capacity : 3000 million stitches per day Main Production : Men’s, Ladies, Boy’s, Girls & Infant -Polo Shirt, T-Shirt, Tank Tops, Shorts, Trouser, Fleece Jacket, Vest etc Compliance & Certificates: Fakhruddin Textile Mills Ltd. is extremely particular to meet all levels of compliances at national and international levels Fakhruddin Textile Mills Ltd. use AZO free dyes and chemicals and are certified by OekoTex, WRAP GOLD Certificate, GOTS(Global Organic Textile Standard. In Fakhruddin Textile MillsLtd all personnel are equipped with the necessary safety gear and trained to combat any accidents that may take place. As they are ISO 9001:2000 for its QMS certificate for manufacturing responsible textile manufacturing process. INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 8 URMI Group Their Sporting skill in Textile production includes: All Kinds of S/J, Rib, Interlock, Pique, French Terry, Brushed Fleece, Drop Needle,different type of design etc. on : 100% Polyester,100% Cotton & Different blend of Cotton and Polyester. Cotton –Elastane. 100% Organic Cotton. Blend of Organic and normal Cotton. 100% Modal. 100% Viscos Viscos- Elastane Cotton-Modal Polyamide- Elastane T/C & CVC We are Impregnable in producing Special Fabrics like : Coolmax . Soil / Stain Release. Water Repellent Silpur Finish ( Anti Bacterial) UV Finish. 3X dry finish Polyjen INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 9 URMI Group Process Flowchart: Stentering/Drying Yarn Special finish/ Brushing/Sueding / Print Slitting/Dewateri ng Dyeing Knitting Greige Batch preparation Turning/reversing Quality Check As per confirmation of lab dip Heat Setting Quality Check Lab QC Physical Inspection Finished Goods In line QC Compacting In line inspection Check point: Yarn count Slub / Strength / evenness 4-Point System Quality Check Shrinkage, Rubbing, Bursting, spirality, Fastness to wash, perspiration, pilling etc. Stentering/Drying INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 10 URMI Group CHAPTER-2 MAN-POWER MANAGEMENT Manpower of Fakhruddin Textile Mills ltd.: [...]... M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD KEUMYONG M/C CO LTD PAI LUNG M/C CO LTD PAOLO ORIZIO PAI LUNG M/C CO LTD KEUMYONG M/C CO LTD. .. CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD. .. 78 1961 URMI Group INDUSTRIAL INTERNSHIP REPORT 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 51 29 CO LTD PAI LUNG M/C CO LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD KEUMYONG M/C CO LTD KEUMYONG M/C CO LTD KEUMYONG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD JIUNN... KEUMYONG M/C CO LTD KEUMYONG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD JIUNN LONG M/C CO .LTD PAOLO ORIZIO PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD PAI LUNG M/C CO LTD JIUNN LONG M/C CO .LTD PAI LUNG M/C CO .LTD PAI LUNG M/C CO .LTD KEUMYONG M/C CO LTD JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD TAIWAN 2009 SOUTHEAST UNIVERSITY Single Jersey 26*24 78 1961 TAIWAN Single Jersey 28*24... are some of the reasons which have granted circular machines the market leadership in the knitting sector Layout Of Knitting Section: 26 URMI Group INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY Knitting Machine Specification: M/C 27 M/C Name or Country Year M/C Type Dia& No of No of URMI Group INDUSTRIAL INTERNSHIP REPORT No Brand Name of Origin 01 JIUNN LONG M/C CO .LTD JIUNN LONG M/C CO .LTD JIUNN... and bottoms for all age range of male and female CHAPTER-06 KNITTING SECTION 24 URMI Group INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY Knitting: Knitting is a process of manufacturing a fabric by inters looping of yarns Knitting is the second most important method of fabric formation It can be defined as a needle technique of fabric formation, in which, with the help of knitting needles, loops are... Fabric 3 Dyes 4 Chemical Raw Materials Sources: Yarn: Some Factory Name of Yarn Suppliers,  Square Textile Mills  Padma Textile Mills  Mosharaf Textile Mills ltd  Prime Composite Mills  Israq Textile Mills ltd  Badsha Textile Mills ltd  Shamsuddin Spinning  Tara Textile Mills ltd  PHP Textile Mills ltd  Numan Spinning Mills ltd Different Yarn And Count for Knitting: SL/No Composition Yarn Count... UNIVERSITY 40 Catalar BF 18 InvadineLun 19 Feloson NOF 20 Invadine DA Dyes: 01 Solazol Black sp GRI 02 Reactofix Red ME4BL 22 Cibacron Blue FGFN 03 Cottofix Red ME4BL 23 Cibacron Navy WB 04 Reactofix Orange ME2RL 24 Drimarin Yellow CL2RL 05 Reactofix N.ME2GL 25 Drimarin Red CL5B 06 Reactive Yellow H4GL 16 21 Cibacron Blue FNR 26 Drimarin Violet K2RL URMI Group INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY... REACTIVE,TERACIL etc During the time of using dyestuff they give importance upon the quality of dyes than the price of the dyes and chemicals 17 URMI Group INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY CHAPTER-04 INVENTORY CONTROL AND UTILITY Store & inventory control: Frequency of Inventory Control:  Monthly inventory control  Annual inventory control Scope of Inventory Control:  Raw materials... of Circular Knitting Machine: 1 Creel:Creel is a part of a knitting machine Here yarn package are store and ready to feed in the machine 32 URMI Group INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 2 Positive Feeders:Here number of yarn wounded on two positive feeder for smooth feeding of two yarn in the machine 3 Feed Sensor:It is used in positive feeder to help the little display at the time of . Inception of Urmi Group Dates back to n1984 when Urmi Garments Ltd. was set up. Today they are one of the leading manufacturers & exporters of knit garments in Bangladesh INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 2 URMI Group CHAPTER – 1 COMPANY PROFILE Name of Company : Fakhruddin Textile Mills Ltd. (Concern of Urmi Group) . Group:  Fakhruddin Textile Mills Ltd.  Urmi Garments Ltd.  Attires Manufacturing Co. Ltd. INDUSTRIAL INTERNSHIP REPORT SOUTHEAST UNIVERSITY 3 URMI Group