Industrial attachment of m. m. knitwear ltd

Page 1 of 206 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT M.M. Knitwear Ltd Page 1 of 206 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT M.M. Knitwear Ltd Page 1 of 206 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT M.M. Knitwear Ltd Page 2 of 206 TABLE OF CONTENT SL NO. TOPICS PAGE NO. 1 Introduction 3-5 2 History of the Industry 6-14 3 Layout 15-26 4 Knitting 27-137 5 Batching 140-142 6 Laboratory 143-148 7 Dyeing 149-155 8 Finishing 156-173 9 Printing 174-177 10 Garments 178-179 11 Quality control 180-186 12 Maintenance 187-193 13 Utilities 194-199 14 E T P 200-203 15 Conclusion 204-205 16 Reference 206 Page 3 of 206 Page 4 of 206 Page 5 of 206 Introduction: Industrial attachment is the first step to professional life of student, especially of technical Side. It’s an indispensable part of study a practically running processing technology of an industrial unit for a student .In our university , processing machines are not in continuous running condition, so it would only provide demonstration of mechanical features & processing technology of the material in accomplishment of the theory there of but not of the situational variables to achieve practical knowledge. So two months industrial attachment program in a dyeing mill was arranged for us. Textile education can’t be completed without industrial training. Because this industrial attachment program minimizes the gap between theoretical and practical knowledge and make me accustomed to industrial environment. I got an opportunity to complete two month long industrial tr aining in M M Knitwear Ltd, which is a 100% export, oriented composite Knit Dyeing Industry. It has well planned & equipped fabric and Knit dyeing-finishing units in addition to facilitate Knitting and Knit wear manufacturing. The rational behind the existing structure and future expansion of M.M. Knitwear Ltd is to capture value-added at each stage of the textile manufacturing process. [...]... Officer Assistant Accounts Officer Electrical engg, Sub assistant Engg Senior Clark Junior Clark Peon Foreman Medical Officer Nurse Mechanical engg Sub assistant Egg.Engg Foreman Security Officer Assistant Asstt Chief store Manager Asstt.officer Administration Officer Security Officer Store officer Security Havilder Foreman Security Guard Assistant Manager (ADMIN) Manager Assistant Administration Officer... Page 17 of 206 Lay-out Of Dyeing & Finishing Section: 12 13 16 17 16 17 16 17 15 13 17 13 13 13 13 13 13 13 14 17 13 13 15 11 9 10 10 ENT 6 5 18 7 8 4 5 3 1 8 2 2 Page 18 of 206 1 Office of PM 2 Offline QC 3 Inspection table 4 Compactor 5 Tube-tex 6 Equalizer Dryer 7 Stentering m/c 8 Calender 9 Slitting m/c 10 Squeezer m/c 11 Office of GM 12 Chemical store 13 Dilmenler high pressure Dyeing m/c 14 Office... 10) Knitting master 11) P M Page 22 of 206 New floor Knitting m/c: Fabric store: Yarn Store: A.P M: Knitting master: Tools table: Exit: Inspection m/c: Reconing: Twill tape: V-bed: Carton store: Page 23 of 206 2nd (new floor) Page 24 of 206 3rd (new floor) Page 25 of 206 4th (new floor) Page 26 of 206 Page 27 of 206 TABLE OF CONTENT SL NO TOPICS PAGE NO 1 Machine Profile 29-49 2 Introduction 50-53 3... quality production  Control the supervisor, operator, asst operator and helper of dyeing m/c  Maintenance the machinery and equipments  Any other work as and when required Page 14 of 206 Page 15 of 206 W S BASIC LAY-OUT OF THE FACTORY: N E 7 6 5 4 3 2 1 E N T R Y E XI T Page 16 of 206 1 : Security office 2 : Administration office 3 : Fabrics Store (Gd Floor) + Knitting (2ndFloor+3rd floor), Human Resources... Page 28 of 206 Page 29 of 206 Circular Knitting Machine Old floor Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 01 JIUNNLONG Taiwan JLD 30” 60 Rib 24 2256 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 02 JIUNNLONG Taiwan JLD 32” 64 Rib 24 2400 Machine no: Brand name Country of origin... No of needle 03 JIUNNLONG Taiwan JLD 32” 64 Rib 24 2400 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type 04 JIUNNLONG Taiwan JLD 34” 68 Rib Page 30 of 206 Gauge No of needle 24 2544 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 05 JIUNNLONG Taiwan JLD 34” 68 Rib 24 2544 Machine no: Brand name Country of. .. Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 12 JIUNNLONG Taiwan JLD 29” 87 Single jersey 24 2184 Page 32 of 206 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 13 JIUNNLONG Taiwan JLD 30” 90 Single jersey 24 2256 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of. .. Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 15 JIUNNLONG Taiwan JLD 30” 90 Single jersey 24 2256 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 16 JIUNNLONG Taiwan JLD 42” 126 Single jersey 24 3168 Page 33 of 206 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of. .. Page 34 of 206 Gauge No of needle 24 2400 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 21 JIUNNLONG Taiwan JLS 32” 64 Single jersey 24 2400 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 22 JIUNNLONG Taiwan JLS 34” 102 Single jersey 24 2544 Machine no: Brand name Country of origin... name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 09 JIUNNLONG Taiwan JLD 28” 84 Single jersey 24 2112 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle 10 JIUNNLONG Taiwan JLD 28” 84 Single jersey 24 2112 Machine no: Brand name Country of origin Model no: Cylinder dia Feeder no: Fabric type Gauge No of needle . Page 1 of 206 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT M. M. Knitwear Ltd Page 1 of 206 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT M. M. Knitwear Ltd Page. Ltd Page 1 of 206 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT M. M. Knitwear Ltd Page 2 of 206 TABLE OF CONTENT SL NO. TOPICS PAGE NO. 1 Introduction 3-5 2 History of the Industry 6-14 3 Layout 15-26 4 Knitting 27-137 5 Batching 140-142 6 Laboratory 143-148 7 Dyeing 149-155 8 Finishing 156-173 9 Printing 174-177 10 Garments 178-179 11 Quality. completed without industrial training. Because this industrial attachment program minimizes the gap between theoretical and practical knowledge and make me accustomed to industrial environment. I got