Industrial attachment of naz bangladesh ltd

SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT N. A. Z Bangladesh Ltd Acknowledgement A number of people have made significant contributions in preparing this report. Their insights, advice and suggestions helped me a lot. I would like to pay special thanks to Prof. Syed Fakhrul Hassan, C-Text. ATI, the Head of the department of Textile Engineering, Southeast University, for continuously guiding us about the development and preparation of the report. He has enriched us with necessary ideas and concepts for incessant improvement of the report.I would also like to express our heartfelt thanks to Md. Fazley Elahi, Assistant Professor, Department of Textile Engineering, Southeast University for all necessary information for preparing this report. I would like to express our sincere gratitude to Mr. Monju, General Manager, N. A. Z Bangladesh Ltd, who has allowed us to work in his organization within a congenial atmosphere during the industrial training period. I recognize Mr. Nipu, Manager (Dyeing) and Md. Shifon AGM (knitting) N. A. Z Bangladesh Ltd. for providing sincere help in all administrative and technical matters while working in the organization. I express my heartiest thanks to Deputy Manager & Assistant Manager, Knitting, Dyeing & Fishing, Garment and Accessories for enriching our knowledge on various fabric manufacturing and finishing processes with their excellent professional knowledge. My sincere appreciation goes to the entire N. A. Z Bangladesh Ltd. team for extending their hands of cooperation through out the training period. 1 Name:N. A. Z Bangladesh Ltd. 2 1 CHAPTER : PROJECT DESCRIPTION 1 1.1. Introduction: Every one knows that learning is the best part of thinking possibility. In human life education is the primary source of learning process. We need to learn for particular points of theoretical parts it should be some lack of looking this function such a fabric making on a circular machine and dyeing and finishing process in practical. It should be looking and knows about the functions, running of this machine, Uses material, and manufacturing materials. It must be need for good practical knowledge and proper handling of the machine. Internship is making this opportunity. Because we have known theoretical knowledge but we have lack of industrial knowledge. It has to fill up for industrial attachment. N.A.Z Bangladesh Ltd. has getting this opportunity for me. NAZ Bangladesh Ltd is a knit composite industry. It is a 100% export oriented industry in Bangladesh. The factory is making about knitting, knit dyeing & finishing and knit garments. Due to the change in environment, the textile sector is facing a great challenge. But NAZ BD Ltd fully prepared to face this situation. The goal of NAZ BD Ltd is to become the preferred partner for sourcing high quality fabrics and clothing from Bangladesh. N.A.Z has highly develop advanced technology and an emphasis on developing local human resources, the Textile Division has the potential to make an important contribution to the nation's growing ready made garments export sector. The rational behind the existing structure and future expansion of the Textile & fiber Division is to capture value-added at each stage of the textile manufacturing process. Despite Bangladesh's lack of indigenous cotton production capability, N.A.Z. has leveraged Bangladesh's labor cost advantage and export competitiveness to the maximum. This factory is fully complained and very much concern about the labor law and compliance. This factory also concerned about environmental issue as they have well established Effluent Treatment Plant (ETP). In NAZ Bangladesh Ltd., I have completed 2 months (8 weeks) long industrial training in knitting, dyeing, finishing and garments. During the training period we faced a lot of technical problem, which we solve by consulting with the related persons. Whatever knowledge we have gain during my training period, it will help us to build up our career as a Textile Technologist. Project Description 2 1.2. Layout of N.A.Z Bangladesh Ltd. ANSER CAMP Gate Dormitory POND Fabric store ACCESSORIES UNITE ETP POND CHEMIffCfAL STORE UNDERCONSTRUC TION 3 STD OFFICE AND GARMENTS Printing KNITTING SECTION Utility Building Chemical store WORKSHO P GATE N E S W Project Profile Industrial Training 3 | P a g e 1.3.Project Profile Type : 100% Export Oriented Composite Knit Industry. Legal Form of Company : Private Limited Company. Year of Incorporation : 1987 Commencement of Operations : 1987 Project cost : 250 crore Name of the Bank : Exim Bank Company name N. A. Z. BANGLADESH LIMITED. Head Office House #21 , Road # 13, Baridhara, Gulshan, Dhaka-1212 Tel No 880-2-9861831, 9860445, 8854101 Extn: 128 / 156 Fax 880-2-9889078 E-mail nasir@nazbd.com, shamim@nazbd.com; salauddin@nazbd.com; URL www.nazbd.com Factory 5, Bishuya Kuribari Bari, Mirzapur, Rajendrapur, Gazipur-1700 Tel No 880-2-9289054-6 Fax No 880-2-9289053 Location 45~50 minutes drive from HSJI Airport to towards North (Mymansingh) Contacted persons Mr. Nasir Uddin Ahmed (Managing Director) Contact Phone :+88 01711 814 912 Mr. Salauddin Jakir (Merchandising Manger) Contact Phone: +8801714302133 Mr. Shamim Khan ( Sr. Merchandiser – Marketing & Merchandising ) Contact Phone: +88 01711 465 336 Project Profile Industrial Training 4 | P a g e Main Production : T-Shirt, Polo Shirt, Tank tock, Jacket, Trousers, Bottoms, etc. and all kinds of Knit fabric & garments. Factory space : 9, 07,200 sq.ft. Total Employees : 3350 persons No. Of employees : 350 persons No. Of workers : 3000 persons Working Period : 3 (Three) Shift Per Day Production Capacity Knitting : 20 Tons/Day Dyeing & Finishing : 16 Tons/Day Garments : 55,000 Pcs/Day PC Printing : 25,000 Pcs/ Day Embroidery : 50,000,000 Stitches/Day Garments Wash : 25000 Pcs/Day 1.4.Yearly Turn Over Serial No Year Turn Over (Per Year) 01 1996 US $ 7.02 Million 02 1997 US $ 8.20 Million 03 1998 US $ 9.65 Million 04 1999 US $ 10.56 Million 05 2000 US $ 12.76 Million 06 2001 US $ 15.86 Million 07 2002 US $ 17.65 Million 08 2003 US $ 20.00 Million 9 2004 US $ 22.00 Million 10 2005 US $ 25.00 Million 11 2006 US $ 25.00 Million 12 2007 US $ 26.00 Million 13 2008 US $ 28.00 Million Project Profile Industrial Training 5 | P a g e 1.5.Different Dipertment: Different sections of N.A.Z. Bangladesh Ltd. A. Knit section  Knitting  Inspection B. Dyeing section  Batch section  Dye house  Dyeing lab  Quality control  Finishing C. Garments section  Merchandising  Sample  Cutting section  Sewing section  Finishing section D. Sewing Thread Dyeing E. Printing Unit F. Embroidery Unit G. Accessories Unit H. Maintenance section  Electrical  Mechanical I. Utility:  Electricity  Gas  Water  Boiler  ETP J. Store section K. Administration section L. Security section M. Marketing section N. Production planning &control O. Human Resource & Development section Different sections Project Profile Industrial Training 6 | P a g e Supporting Department Personnel Administration Procurement Marketing HRD Finance & Accounting MIS (Management Information System) Work Study Complience & Safety Companies of N.A.Z. Group  N.A.Z. Bangladesh Ltd.  N.A.Z. Bangladesh Ltd. (Accessories Unit)  CA Knitwear Ltd.  Needle Touch Garments Ltd. Certifications: ISO Oeko Tex-100 Main Buyers of N.A.Z. Bangladesh LTD: SL BUYER COUNTRY 01 TARGET USA 02 TESCO UK 03 H&M SWEDEN 04 WAL MART USA, CANADA, MEXICO 05 PUNTORAMA SPAIN 06 TRR ITALY [...]... length of yarn which includes the needles of the needle loop & half of the sinker loop on either side of it Generally the larger stitch length, the more extensible & lighter the fabric & the poorer the cover, capacity & bursting strength Steps should be taken to change stitch length - Check the S.L of the m/c prevailing Change the diameter of V DLQ pulley Set of the position of carriage Set the speed of. .. method of making fabric by transforming continuous strands of yarn into a series of interlooping loops, each row of such loops forms the one immediately preceding it Types of weft knitting m/c: The N.A.Z Bangladesh Ltd is a self- sufficient modern company Its knitting section is divided into two sections1 Flat Knitting Section 2 Circular Knitting Section 4.4.Circular knitting section: Main parts of circular... Manpower organ gram of N A Z Bangladesh is as follows - Managing Director Executive Director GM (Marketing) GM (Production) Knitting Manager Dyeing Manager Finishing & Q.C Manager Asist Manager Asist Manager Shift In-charge Shift In-charge Deputy Manager Q.C Technician Sr Production Officer Sr Production Officer Production Officer Production Officer Assist Production Officer Assist Production Officer Sr Operator... the back side of the fabric Face side of this fabric is like face of s/j and benzene ring is produced on the back side of the fabric The repeat of this structure completes on four courses Looping diagram Cam Arrangement Needle Arrangement KKTT TTKK Face side Fleece Back side Fleece fabric is produced with the combination of knit, tuck and miss loops and this is s/j structure Face side of the fabric... ITALY S/J, Pique 300 Lycra Attachment 9 S/J 24 24 72 2 ORIZIO ITALY S/J, Pique 550 Lycra Attachment 10 S/J 25 24 75 1 ORIZIO ITALY S/J, Pique 300 Lycra Attachment 11 S/J 26 24 114 1 MAYER & CIE GERMANY S/J, Pique 500 Lycra Industrial Attachment 31 | P a g e FABRIC’S TYPE PRO CAP/KGS REMARKS Knitting Section Attachment 12 S/J 28 24 123 1 MAYER & CIE GERMANY S/J, Pique 500 Lycra Attachment 13 S/J 26 24... shows the face loop on the both sides of the fabric Rib requires two sets of needles operating in-between each other so that walse of face stitches and wales of back stitches are knitted on each side of the fabric This fabric has good elasticity and has no curling effect End use: waist bands, cuffs and collars and typical applications, skirt belt, various types of fancy borders, sweaters etc Looping... spinning mill Silver Spinning mill Karim spinning mill Shemem Spinning mill Lycra: CREORA Made in Korea Type # H-100 (20D, 40D) Industrial Training 13 | P a g e Knitting Section 3.2.Types of yarn used and their count: Table 3 2: Types of yarns used in N.A.Z Bangladesh Ltd Type of yarn Count Cotton 20S ,24S, 26S, 28S, 30S, 32S, 34S, 36S ,40S, 45S Polyester 70D,100D,150D Spandex yarn 20D,40D,70D Grey Mélange... usually with heavier gsm and thus multiple ply of yarn is used per feeder No of yarn ply used will also depend on the yarn count Lycra is also used when required 23 | P a g e Knitting Section Table 4-3: No of yarn ply according to yarn count for collar & cuff Yarn count (Ne) No of yarn ply 20 3 22 3 24 4 26 4 30 4-5 34 6 Size of collar according to size of garments:  Boy’s collar  Boy’s cuff  Man’s:... single needle Loop - It is a basic unit consisting of a loop of yarn meshed at its base with previously basic unit Knitted loops are arranged in rows and columns roughly equivalent to the warp and weft of woven structures termed “Wales” and “courses” respectively Stitch - The smallest dimensionally stable unit of all knitted fabric is stitch It consists of a yarn loop which is held together by being intermeshed... Jersey (Singed) Single Jersey (Pigment Dye) Single Jersey (Sueded / Ultra Soft) - Pique Pique (Auto Stripe) Pique (Sueded / Ultra Soft) Pique (Mercerized) Pique (Ultra soft) - Interlock Interlock (Ultra soft) Interlock (Pigment Dye) Interlock D/N (Cotton) Interlock D/N (Polyester) - Rib: Any Drop Needle Rib (Pigment Dye) Rib (Ultra soft) Rib Elastane Flat Back Rib Variegated Rib - Semi Jacquard Mesh - Mesh . knowledge but we have lack of industrial knowledge. It has to fill up for industrial attachment. N.A.Z Bangladesh Ltd. has getting this opportunity for me. NAZ Bangladesh Ltd is a knit composite. Safety Companies of N.A.Z. Group  N.A.Z. Bangladesh Ltd.  N.A.Z. Bangladesh Ltd. (Accessories Unit)  CA Knitwear Ltd.  Needle Touch Garments Ltd. Certifications: ISO Oeko Tex-100 Main Buyers of N.A.Z. Bangladesh. SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT N. A. Z Bangladesh Ltd Acknowledgement A number of people have made significant contributions in