INDUSTRIAL ATTACHMENT OF DIVINE GROUP LTD

D I V I N E G R O U P L T D . P a g e | 1 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF DIVINE GROUP LTD. D I V I N E G R O U P L T D . P a g e | 2 a mission with a vision INDUSTRIAL ATTACHMENT REPORT ON DIVINE FABRICS LIMITED (DIVINE GROUP) Chandra, Pollibiddut, Kaliakoir, Gazipur (9 TH FEBRUARY TO 19 TH MARCH, 2014) A REPORT SUBMITTED ON INDUSTRIAL TRAINING TO THE DEPARTMENT OF TEXTILE ENGINEERING IN PARTIAL FULFILLMENT OF THE CREDIT REQUIREMENT FOR THE FINAL SEMESTER AND THE CREDIT REQUIREMENT FOR ACHIEVING THE BACHELOR DEGREE OF TEXTILE ENGINEERING BY SOUTHEAST UNIVERSITY. D I V I N E G R O U P L T D . P a g e | 3 TABLE OF CONTENT TOPIC NUMBER TOPIC NAME PAGE NUMBER 01 Introduction 5 02 Project Description 6-15 03 Layout Plan 16-17 05 Management System 18-21 06 Raw Materials 22-29 A Knitting Section 30-56 B Laboratory 57-69 C Batch Section 70-74 D Dyeing Section 75-97 E Printing Section 98-104 F Finishing Section 105-116 G Garments Section 117-141 07 Quality Assurance System 142-148 08 Maintenance Section 149-151 09 Utility Service 152-155 10 Social & Environmental Information 156-159 11 Conclusion 160-161 D I V I N E G R O U P L T D . P a g e | 4 INTRODUCTION The industrial attachment is the process, which builds understanding, skills and attitude of the performer, which improves his knowledge in boosting productivity and services. University education provides us vast theoretical knowledge as well as more practical attachment, in despite of all these industrial attachment helps us to be familiar with technical support of modern machinery, skillness about various processing stages. It also provides me sufficient practical knowledge about production management, work study, efficiency, industrial management, purchasing, utility and maintenance of machinery and their operation techniques etc. The above mentioned can not be achieved successfully by means of theoretical knowledge only. This is why it should be accomplished with practical knowledge in which it is based on. Industrial attachment makes me reliable to be accustomed with the industrial atmosphere and improve courage and inspiration to take self responsibility. Textile education can‘t be completed without industrial training. Because this industrial training minimizes the gap between theoretical and practical knowledge and make us accustomed to industrial environment. I got an opportunity to complete two-months long industrial training at Divine Group Ltd. In the field of ever changing moderns fashion work Divine Group Ltd. considers it prime mission to every new test. Which & demand of customers from around the World & all strains human culture Divine Group of Industries Limited (DGI) acts on the basis premise that fashion is an exploration in to the images people seek to convey about themselves & the way they live. It has well planned & equipped Knit fabric dyeing-finishing and Garment units in addition to facilitate knitting and knitwear manufacturing. I have prepared this report as required in competition of my attachment course in regarding guideline given by the university authority which will lead to a strong guideline and milestone for my future carrier. D I V I N E G R O U P L T D . P a g e | 5 D I V I N E G R O U P L T D . P a g e | 6 AT A GLANCE Name of Company : Divine Textile Ltd. Address : Chandra, Kaliakoir, Gazipur, Bangladesh Phone : 06822-51229 Head Office : House No: 348, Road No: 26, New DHOS, Mohakhali, Dhaka – 1206, Bangladesh. Fax Number : + 88-02-9885032 D I V I N E G R O U P L T D . P a g e | 7 FACTORY INFORMATION Factory Type : 100% Export Oriented Knit Composite Industry. Year of Establishment : 1997 Investor : Mr. Hasanuzzaman Location : Chandra, Kaliakoir, Gazipur. Annual Turnover : Tk. 10, 00, 00,000 to 12, 00, 00,000 Certification & Awards : ISO 9001:2000 & WRAP Production Capacity : Knitting : 15.5 tons/day (Average) Dyeing : 15.5 ton/day (Average) Sewing : 100000 pcs/day (Average) Main Production : Basic T-Shirt, Tank top, Long Sleeve, T-Shirt, Polo Shirt, Shorts, Pajama, Set, Ladies ,Kids Knitwear & all kinds of knit garments & Knit fabrics. D I V I N E G R O U P L T D . P a g e | 8 100% EXPORT ORIENTED KNITWEAR INDUSTRIES LTD. D I V I N E G R O U P L T D . P a g e | 9 In the backdrop of a mercurial, ever-changing fashion world, Divine Group of Industries Ltd. considers its prime mission to suit every new taste, whim and demand of customers from around the world and all strains of human culture. Divine Group acts on the basic premise that 'fashion‘ is an exploration into the images people seek to convey about themselves and the way they live. So, in dealing with its target consumers, Divine Group mainly aims to know their perception about themselves and translates those into Garments. Doing that, over the years, Divine Group designers have acquired an almost telepathic understanding of the customers' needs. D I V I N E G R O U P L T D . P a g e | 10 Mr. Hasanuzzaman, Managing Director The Chief Executive of Divine Group of Industries Ltd. Divine Group has started manufacture and export of garments since late 1997. Its mission is ti produce the latest design, quality knit fabrics and apparels for international markets. Divine Group is one of the few elite private sector business groups, which contributed wealth as well as welfare to the struggling economy of Bangladesh. As time is essential to space so is taste to its products. The secret is love-which, paired with meticulous efficiency and a keen sensitivity to style, makes Divine Group an emerging brand destined to light up horizon of fashion. Divine Group has team of skilled and dedicated technocrats backed by adequate number of modern USA and European machinery and equipments to match international standard of all kinds of knitwear products. [...]... Ltd Fig: PAI LUNG Knitting Machine DIVINE GROUP LTD Fig: FUKAHARA Knitting Machine Page | 32 Fig: Mayer & Cie knitting machine Fig: Image of Dust Removal Fan of Knitting M/c DIVINE GROUP LTD Page | 33 Fig: Image of VDQ Pulley of Knitting M/c Fig: Image of Positive Feeder of Knitting M/c DIVINE GROUP LTD Page | 34 Fig: Image of Yarn Feeder Guide & Needle Action With Yarn of Knitting M/c Fig: Image of. .. premises Divine Fabric Ltd a new 3rd story building is under construction at Chandra, Gazipur The Divine Textile Ltd at Chandra, Housed in four floors of 24,000 square foot, employees of 750 staff with a daily production capacity of 12,000 pieces of complete garments, while 2650 staff of Divine Textile Ltd unit -2 at the same premises produce around 50,000 pieces of garments a day Divine Group of Industries... the time of using dyestuff they give importance upon the quality of dyes than the price of the dyes and chemicals DIVINE GROUP LTD Page | 28 DIVINE GROUP LTD Page | 29 PROCESS DEFINITION Knitting is the interlocking or intermeshing of one or more yarns through a series of loops The length wise columns of stitches, corresponding to the warp in woven cloth, are called WALES; the cross wise rows of stitches,... reduce the percentage of wastage / rejection minimum by 2% per annum‘s implement and monitor ISO 9001:2000 quality management system within the organization DIVINE GROUP LTD Page | 14 North West East South 4 Main Gate of Divine Fabrics 6 2 5 1 4 3 POND Gate Bridge 13 13 1 10 12 7 14 11 9 8 6 5 4 3 2 1 DIVINE GROUP LTD Main Gate of the Divine Textile Page | 15 Divine Textile 1 Security office 2 Gas Pump... content of the knitwear is a continuous activity in Divine Textile Limited with an objective to up the quality and the value of merchandise In 1997, the year in which International business was started; Divine Textile Limited concentrated all its strengths and resources in developing a wide range of knitwear for the international market DIVINE GROUP LTD Page | 13 The mission and vision of Divine Textile Ltd. .. ground for Divine Group DIVINE GROUP LTD Page | 11 Since its inception, Divine Group has never stopped growing - in quality, quantity, capacity and everything in between Its production has branched out into nine fledged factories at four locations Chandra in Gazipur, Chowgasa in Jessore, Mirpur in Dhaka and near EPZ in Savar Divine Group at present has a daily production capacity of over 20 tons of knitted... & Needle Action With Yarn of Knitting M/c Fig: Image of Cam Box With Cam of Knitting M/c Fig: Image of Cam setting to the Cylinder DIVINE GROUP LTD Page | 35 Fig: Image of Take down & Cloth Roller Fig: Image of Knitting M/c’s Meter Sequence of yarn feeding: Creel Pipe line Wheel Yarn sensor Yarn guide Feeder Needle DIVINE GROUP LTD Page | 36 ... knitted fabric, 25 tons of dyed fabric, 30 tons of finished fabric, 10 tons of yarn dyeing and 60,000 pieces of complete Garments per day In the way of becoming a massive success story, Divine Group became one of the few garment houses in Bangladesh that implemented Oeko-Tex mark certificate The Government of Bangladesh, too, recognized its excellence by awarding the status of a Commercially Important... Store (1st Floor) + Dyeing & QC Lab (2nd Floor) 6 Yarn Dyeing + Yarn Dyeing Lab + Dyes & Chemical Store + Generator DIVINE GROUP LTD Page | 16 DIVINE GROUP LTD Page | 17 Knitting section AGM PM Store In charge Knitting Master Supervisor Fitter man Fitter man Operator Operator DIVINE GROUP LTD Page | 18 Dyeing & Finishing Section GM DGM PM SPO PO APO Supervisor Sr Operator Batch Incharge Finishing Incharge... Invatex PC 97 39 Invatex AC 117 40 Catalar BF 324 5 Dyes: Dyes Rate per kg 01 Solazol Black sp GRI 300 02 Reactofix Red ME4BL 262 03 Cottofix Red ME4BL 262 04 Reactofix Orange ME2RL 294 DIVINE GROUP LTD Page | 26 05 Reactofix N.ME2GL 354 06 Reactive Yellow H4GL 500 07 Reactive Deep Black N 200 08 Cottofix Black B 141 09 Reactive Blue R(SP) 950 10 Remazol Red RR 1080 11 Remazol Yellow RR 746 12 Remazol Blue . capacity of 12,000 pieces of complete garments, while 2650 staff of Divine Textile Ltd. unit -2 at the same premises produce around 50,000 pieces of garments a day. Divine Group of Industries Ltd. . two-months long industrial training at Divine Group Ltd. In the field of ever changing moderns fashion work Divine Group Ltd. considers it prime mission to every new test. Which & demand of customers. understanding of the customers' needs. D I V I N E G R O U P L T D . P a g e | 10 Mr. Hasanuzzaman, Managing Director The Chief Executive of Divine Group of Industries Ltd. Divine Group