Industrial attachment of divine group of industries limited (dgi).

INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF Divine Group of Industries Limited (DGI). Introduction The industrial attachment is the process, which builds understanding, skills and attitude of the performer, which improves his knowledge in boosting productivity and services. University education provides us vast theoretical knowledge as well as more practical attachment, in despite of all these industrial attachment helps us to be familiar with technical support of modern machinery, skillness about various processing stages. It also provides me sufficient practical knowledge about production management, work study, efficiency, industrial management, purchasing, utility and maintenance of machinery and their operation techniques etc. The above mentioned cannot be achieved successfully by means of theoretical knowledge only. This is why it should be accomplished with practical knowledge in which it is based on. Industrial attachment makes me reliable to be accustomed with the industrial atmosphere and improve courage and inspiration to take self-responsibility. Textile education can’t be completed without industrial training. Because this industrial training minimizes the gap between theoretical and practical knowledge and make us accustomed to industrial environment. I got an opportunity to complete two-month long industrial training at Divine Group Ltd. In the field of ever changing moderns fashion work Divine Group Ltd. considers it prime mission to every new test. Which & demand of customers from around the World & all strains human culture Divine Group of Industries Limited (DGI) acts on the basis premise that fashion is an exploration in to the images people seek to convey about themselves & the way they live. It has well planned & equipped Knit fabric dyeing-finishing and Garment units in addition to facilitate knitting and knitwear manufacturing. I have prepared this report as required in competition of my attachment course in regarding guideline given by the university authority which will lead to a strong guideline and milestone for my future carrier. CHAPTER -01 COMPANY PROFILE AT A GLANCE Name of Company : Divine Textile Ltd. Address : Chandra, Kaliakoir, Gazipur, Bangladesh Phone : 06822-51229 Head Office : House No: 348, Road No: 26, New DHOS, Mohakhali, Dhaka – 1206, Bangladesh. Fax Number : + 88-02-9885032 FACTORY INFORMATION Factory Type : 100% Export Oriented Knit Composite Industry. Year of Establishment : 1997 Investor : Mr. Hasanuzzaman Location : Chandra, Kaliakoir, Gazipur. Annual Turnover : Tk. 10, 00, 00,000 to 12, 00, 00,000 Certification & Awards : ISO 9001:2000 & WRAP Production Capacity : Knitting : 15.5 tons/day (Average) Dyeing : 15.5 ton/day (Average) Sewing : 100000 pcs/day (Average) Main Production : Basic T-Shirt, Tank top, Long Sleeve, T-Shirt, Polo Shirt, Shorts, Pajama, Set, Ladies ,Kids Knitwear & all kinds of knit garments & Knit fabrics. In the backdrop of a mercurial, ever-changing fashion world, Divine Group of Industries Ltd. considers its prime mission to suit every new taste, whim and demand of customers from around the world and all strains of human culture. Divine Group acts on the basic premise that 'fashion’ is an exploration into the images people seek to convey about themselves and the way they live. So, in dealing with its target consumers, Divine Group mainly aims to know their perception about themselves and translates those into Garments. Doing that, over the years, Divine Group designers have acquired an almost telepathic understanding of the customers' needs. Mr. Hasanuzzaman, Managing Director The Chief Executive of Divine Group of Industries Ltd. Divine Group has started manufacture and export of garments since late 1997. Its mission is ti produce the latest design; quality knit fabrics and apparels for international markets. Divine Group is one of the few elite private sector business groups, which contributed wealth as well as welfare to the struggling economy of Bangladesh. As time is essential to space so is taste to its products. The secret is love-which, paired with meticulous efficiency and a keen sensitivity to style, makes Divine Group an emerging brand destined to light up horizon of fashion. Divine Group has team of skilled and dedicated technocrats backed by adequate number of modern USA and European machinery and equipment’s to match international standard of all kinds of knitwear products. Within only a decade, Divine Group by hyper-growth has been transformed into a futuristic entrepreneurial saga. Its production has branched out into eight full-fledged factories at four locations- Chandra, Kaliakoir in Gazipur, Chowgasa in Jessore and Mirpur Dhaka. Divine Group Chandra premise houses an ultra-modern Divine Textile Ltd, with forth story building as the main one. Divine Textile Ltd Unit-2 a new 09-story building in the same premises. Divine Fabric Ltd. a new 3rd story building is under construction at Chandra, Gazipur. The Divine Textile Ltd. at Chandra, Housed in four floors of 24,000 square foot, employees of 750 staff with a daily production capacity of 12,000 pieces of complete garments, while 2650 staff of Divine Textile Ltd. unit -2 at the same premises produce around 50,000 pieces of garments a day. Divine Group of Industries Ltd. has its own water pre-treatment plan and 24,500 cubic feet water reservoirs in its Chandra, campus. The Chandra premises has its own power Generators plant where 2,200 kw power generators guarantee smooth and uninterrupted power supply to its every operation. Divine Group of Industries Ltd. has its own Wastage water treatment plan (ETP) and 24,500 cubic dyed water has been treated in this campus and go through the outside. Divine Group home base is Gazipur - a city furnished with the largest garments factory of Bangladesh. It had been a center of Textiles and garments in this region ever since the middle ages - a time when it was world famous for its ethereal muslin - and has continued in that tradition as the happening place for Knitwear. A busy area, availability of skilled artisans, and a range of other facilities and possibilities render it the ideal ground for Divine Group. Since its inception, Divine Group has never stopped growing - in quality, quantity, capacity and everything in between. Its production has branched out into nine fledged factories at four locations - Chandra in Gazipur, Chowgasa in Jessore, Mirpur in Dhaka and near EPZ in Savar. Divine Group at present has a daily production capacity of over 20 tons of knitted fabric, 25 tons of dyed fabric, 30 tons of finished fabric, 10 tons of yarn dyeing and 60,000 pieces of complete Garments per day. In the way of becoming a massive success story, Divine Group became one of the few garment houses in Bangladesh that implemented Oeko-Tex mark certificate. The Government of Bangladesh, too, recognized its excellence by awarding the status of a Commercially Important Person ( CIP ) to its chief executive, Mr. Hasanuzzaman, the founding Managing Director of Divine Group, since 1997 without any break. Management Meeting After successful operation in Divine Textile Limited, the owner had decided to start a fully information & technology based along with the social accountability and quality controlled modern readymade composite knit garments industry in large scale. In this connection Mr. Salim Reza had decided in a resolution to start a company in Chandra, Kaliakoir, Gazipur in the year 1997 to manufacture knitwear garments for the international market. Right from inception the policy of the company has been to provide total customer satisfaction by offering quality knitwear in time. To meet the commitments of quality and prompt delivery, Divine Textile Limited Decided to integrate the manufacturing process in a planned manner. Over the years the entire process has been integrated by importing sophisticated machinery from world-renowned manufacturers. Working on new concepts in styling & content of the knitwear is a continuous activity in Divine Textile Limited with an objective to up the quality and the value of merchandise. In 1997, the year in which International business was started; Divine Textile Limited concentrated all its strengths and resources in developing a wide range of knitwear for the international market. The mission and vision of Divine Textile Ltd. is to manufacture and deliver high quality readymade garments (RMG) to its customers. The core objective is to attain and enhance customer satisfaction by providing on time delivery of desired quality readymade garments and also to increase efficiency of workforce. To attain these objectives, the management of Esquire Knit Composite Ltd. has decided to adopt the following- 1. To increase awareness regarding customers requirements throughout the organization. 2. By providing training to develop efficiency of the employee. 3. To collect customer’s feedback regularly to know about their conception about their company and to take timely appropriate action. 4. To reduce the percentage of wastage / rejection minimum by 2% per annum’s implement and monitor ISO 9001:2000 quality management system within the organization. West East North South POND Main Gate of the Divine Textile 1 2 3 6 7 8 12 4 5 9 10 Gate Main Gate of Divine Fabrics Bridge 3 5 6 4 2 4 11 13 13 1 1 14 [...]... just after grading all of different sizes Finished pattern: These are used in sewing section Contents of pattern paper:     Style No Grain Line Name of parts Size of Garment Marker Section Marker is a thin paper which contains all the pattern pieces of garments.it is made just Before cutting and its purpose is to minimize the wastage The width of marker is equal to the width of the fabric and should... for garments: Receive pattern ↓ Taking the image of pattern in CPU by digitizer Or making pattern ↓ Modernizing of all pattern part by the software ↓ Pattern grading by software ↓ Aligning all sizes of pattern in the marker by the software ↓ Completing the marking ↓ Taking approval from cam section ↓ Print marker id delivered to cutting section Method of marker making in garments: Marker can be made... Sampling of garments is given great emphasis It determines the approval of future orders from buyers and fetches business for a garment manufacturing or export company Sampling is one of key elements of the pre-production processes in a garment industry Before a manufacturer produces bulk orders, a prior sampling of styles is done to get approvals and jumpstart the fabrication of garments Samples of garments... department of a garment manufacturing industry Sewing machines of different types are arranged as a vertical line to assemble the garments Sequence of types of sewing machine arrangement depends on sequence of assembling operations Sewing: Sewing is a craft that involves stitching fabrics together either with a needle and thread by hand or with a machine This is the main assembly stage of the production... together, and a garment is assembled Basic Components of Sewing:  Needle  Feed Dog  Pressure Foot  Throat Plate  Sewing Thread  Fabric Process sequence of sewing section: Cutting fabric load in sewing section ↓ Layout of machine according to style & design of garments ↓ Inspection of cutting pieces ↓ Feed into line ↓ Sewing according to design & style of garments ↓ Quality inspection during sewing in... Elasticity Chemical resistance Flammability Colour fastness Types of sewing thread:     Cotton Polyester Silk linen Seam: The line where two or more pieces of fabric are joined by application of a series of stitches or stitch types with a defined geometry to one or several thickness of fabric material is defined as seam Properties of seam:      strength Elasticity Durability Security Appearance... Boiler, Utility & Maintenance 173 Inventory 15 Administration 54 Security 135 Others 590 Total 5306 Divine Group can produce wide range of products and they deals with some renowned buyers from Europe and USA market some of those are with whom they worked and those whom they are still working Main buyers name of the company are given below- Target Australia Carrefour Lindex Charles Vogele Calvin Klien TCHIBO... the width of the marker is kept less than or equal to the width of the fabric The pattern pieces should be placed very carefully in such a way that will obviously minimize wastage Marker section included in CAD SECTIONFollowing equipment’s are consists in CAD Section- Name of Equipment’s No of Items Win da pattern cutter 01 Win da Plotter(Accu Plot) 01 Win da Digitizing Board 01 Sequence of Cad for... garments work as a bridge between buyers and the producers Machineries of sample section: Name of machine No of machine Overclock sewing machine 09 Flat lock sewing machine 04 Lock stitch machine 10 Button hole sewing machine 01 Button attaching sewing machine 01 Safe guard machine 01 Process sequence of sample section: Buying office reference merchandiser ↓ Merchandiser to pattern section ↓ Pattern... Quality inspection of fabric during spreading:       Shade Fabric width Oil spot Dirty spot Crease mark Needle mark       Slub Hole Yarn contamination No of ply Marker length Style no Quality inspection of cutting pieces: Following faults are checked-      Oil spot Dirty spot Crease mark Needle slub      Hole Yarn contamination Measurement shade After inspection same no of sticker are . INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF Divine Group of Industries Limited (DGI). Introduction The industrial. understanding of the customers' needs. Mr. Hasanuzzaman, Managing Director The Chief Executive of Divine Group of Industries Ltd. Divine Group has started manufacture and export of. Savar. Divine Group at present has a daily production capacity of over 20 tons of knitted fabric, 25 tons of dyed fabric, 30 tons of finished fabric, 10 tons of yarn dyeing and 60,000 pieces of