Industrial attachment of four knit wear limited

SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT Four Knit wear Limited (15 th September, 2012 to 15 th November, 2012) (Four Knit wear Limited)Pathamtuli, Shiddhhirganj, Narayanganj. Bangladesh SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT Four Knit wear Limited (15 th September, 2012 to 15 th November, 2012) (Four Knit wear Limited)Pathamtuli, Shiddhhirganj, Narayanganj. Bangladesh SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT Four Knit wear Limited (15 th September, 2012 to 15 th November, 2012) (Four Knit wear Limited)Pathamtuli, Shiddhhirganj, Narayanganj. Bangladesh 2 SOUTHEAST UNIVERSITY Department of Textile Engineering Supervising Faculty: Professor Syed Fakhrul Hassan Chairman Department Of Textile Engineering Southeast University Supervising Officer: Mahmud Rahat Chowdhury Executive Director Four Knit Wear Limited 3 REPORT ON INDUSTRIAL TRAINING IN Four Knit Wear LTD TRAINING PROGRAM FOR THE DEPARTMENT OF TEXTILE ENGINEERING. SOUTHEAST UNIVERSITY, DHAKA FROM 15.09.2012 TO 15.11.2012 COPY FOR SOUTHEAST UNIVERSITY SUBMITTED BY: Mohammad Rasel Miah Southeast University. Banani, Dhaka Date Of Submission: 14 th January 2013. 4 Abstract The aim of industrial practice is to make us familiar with any kind of industry, the whole process going on the industry, its environment and also with the management system of the industry. As a student of Southeast University, the target of any student should be to know the production process and the management system. It is because of the fact that to run any industry not only production department is obvious but also the capability of managing the whole system is a n obvious matter. It is also a responsibility of an engineer is to develop the ongoing process into a better system to cope with the present competition. Thus a diversified challenge emerges in front of the manufacturer and other organizations. With a view to overcome this consequence a new generation of engineering graduates with leadership skills and management capabilities altogether are in demand. The students of Southeast University were sent to different industries and assigned to different tasks. I had assigned to Four Knit Wear Ltd. This report is a presentation of my experience in the garments and also a details presentation of my works in that industry. 4 Abstract The aim of industrial practice is to make us familiar with any kind of industry, the whole process going on the industry, its environment and also with the management system of the industry. As a student of Southeast University, the target of any student should be to know the production process and the management system. It is because of the fact that to run any industry not only production department is obvious but also the capability of managing the whole system is a n obvious matter. It is also a responsibility of an engineer is to develop the ongoing process into a better system to cope with the present competition. Thus a diversified challenge emerges in front of the manufacturer and other organizations. With a view to overcome this consequence a new generation of engineering graduates with leadership skills and management capabilities altogether are in demand. The students of Southeast University were sent to different industries and assigned to different tasks. I had assigned to Four Knit Wear Ltd. This report is a presentation of my experience in the garments and also a details presentation of my works in that industry. 4 Abstract The aim of industrial practice is to make us familiar with any kind of industry, the whole process going on the industry, its environment and also with the management system of the industry. As a student of Southeast University, the target of any student should be to know the production process and the management system. It is because of the fact that to run any industry not only production department is obvious but also the capability of managing the whole system is a n obvious matter. It is also a responsibility of an engineer is to develop the ongoing process into a better system to cope with the present competition. Thus a diversified challenge emerges in front of the manufacturer and other organizations. With a view to overcome this consequence a new generation of engineering graduates with leadership skills and management capabilities altogether are in demand. The students of Southeast University were sent to different industries and assigned to different tasks. I had assigned to Four Knit Wear Ltd. This report is a presentation of my experience in the garments and also a details presentation of my works in that industry. 5 Acknowledgement At first we express our heartiest thanks to almighty Allah for finish ing my work properly. My attachment was the first practical experience of working in the industry. On the whole course I have got a lot of helps from my respective teachers, and also a great help from our supervisor in Four Knit Wear LTD. I also would like to gratefully acknowledge to the authorities of Four Knit Wear LTD industry for giving me permission to carry out my Industrial Practices in their industry. I want to thank our 1. Mohammad Mahmud Russel- Managing Director 2. Mahmud Rahat Chowdhury – Executive Director 3. Khan Mohammad Al Mamun- General manager Of Merchandiser. For his great help with his experience. I place my thanks to all the official staffs of administration, production department, maintenance department, quality control for their cordial behavior and helpful support to gather information regarding to the industrial attachment. On my whole way i would like to express my gratitude to Professor Prof. Syed Fakhrul Hassan, Chairman, department of Textile Engineering, Southeast University. 5 Acknowledgement At first we express our heartiest thanks to almighty Allah for finish ing my work properly. My attachment was the first practical experience of working in the industry. On the whole course I have got a lot of helps from my respective teachers, and also a great help from our supervisor in Four Knit Wear LTD. I also would like to gratefully acknowledge to the authorities of Four Knit Wear LTD industry for giving me permission to carry out my Industrial Practices in their industry. I want to thank our 1. Mohammad Mahmud Russel- Managing Director 2. Mahmud Rahat Chowdhury – Executive Director 3. Khan Mohammad Al Mamun- General manager Of Merchandiser. For his great help with his experience. I place my thanks to all the official staffs of administration, production department, maintenance department, quality control for their cordial behavior and helpful support to gather information regarding to the industrial attachment. On my whole way i would like to express my gratitude to Professor Prof. Syed Fakhrul Hassan, Chairman, department of Textile Engineering, Southeast University. 5 Acknowledgement At first we express our heartiest thanks to almighty Allah for finish ing my work properly. My attachment was the first practical experience of working in the industry. On the whole course I have got a lot of helps from my respective teachers, and also a great help from our supervisor in Four Knit Wear LTD. I also would like to gratefully acknowledge to the authorities of Four Knit Wear LTD industry for giving me permission to carry out my Industrial Practices in their industry. I want to thank our 1. Mohammad Mahmud Russel- Managing Director 2. Mahmud Rahat Chowdhury – Executive Director 3. Khan Mohammad Al Mamun- General manager Of Merchandiser. For his great help with his experience. I place my thanks to all the official staffs of administration, production department, maintenance department, quality control for their cordial behavior and helpful support to gather information regarding to the industrial attachment. On my whole way i would like to express my gratitude to Professor Prof. Syed Fakhrul Hassan, Chairman, department of Textile Engineering, Southeast University. 6 Table Of Content Serial No Topic Page No 1 Abstract 4 2 Acknowledgement 5 3 Company Profile 7-10 4 Garments Section 11-33 5 Knitting and Dyeing 34-38 6 Merchandising Section 39-45 7 Utility Section 46-47 8 Compliance 48-50 9 Conclusion 51-52 7 Company Profile Four Knitwear LTD 8 Vision: To establish as a one stop source for the Global knit Apparel market and to satisfy and meet customer's expectation by developing and providing products and services on time, which offer value in terms of Quality, Price, Safety & Environmental impact. Assuring complete compliance with the international quality standards and also providing the employees internationally acceptable working condition and standards. To promote the development and to use human talent & equal opportunity of employment. They procure the most advanced & sophisticated technology suitable for producing desired product and attain highest level of competence through continuous development of the professional, management system and to ensure complete transparency in an aspects of business. Mission: Four Knitwear LTD realizes the need to stake out a competitive segment in the changing global market of today through technological excellence and human expertise. Four Knitwear LTD is committed to transpose its local success to the world scene. 9  Company Name:  Four knitwear LTD.  Status: Private Ltd. Company  Type: 100% Export oriented knit Industry.  Year of establishment: 2004.  Address: Pathantuli , Godnail , Narayanganj -1400 Management:  Chairman : Mamun Choudhury  Contact Number : 01711 56 16 58   Managing Director : Mahmud Russel Choudhury  Contact Number : 01819 22 74 09  Email : rusel@rockfreight.com   Executive Director : Mahmud Rahat chowdhury  Contact Number : 01675-063088  Email : rahat.4knitwear@gmail.com   Marketing Director : Mahmud Russel Choudhury  Contact Number : 01819 22 74 09  Email : rusel@rockfreight.com   Manager Merchandiser : Khan Mohammed Al Mamun  Contact Number : 01817-535591  Email : mamun.4knitwear@gmail.com Production Capacity: Production per 08 (Eight) hours : Basic T– shirt : 12,000 Pcs Polo shirt : 5,000 Pcs Others : It depends on style & fabrics 10 Product:  Single Jersey  Pique  Lacoste  Interlock  Rib  French Terry  Cotton Fleece /Cvc Fleece  Flat Knit  Cotton Viscose Some Major Buyers: CARODEL, SMYK, BABOLAT, CATBALU, ATIMA, PCL, ATIMA, FIRSTTEXTILE. Certificate & Achievement:  BGMEA  BKMEA [...]... working in the final stage of “ Total production line” Who those have very fast working speed and knowledge about “ PRESENTATION & DECORATION” of the final product A 10 members team are working for cartooning with the experience of proper counting,setting, assorting and balling of the carton 30 PRINTING: In four knit wear lLd hand screen printing is carried out Here various types of screen printing are... etc Types of machine are used in sample section: SL No Name Of Machines No Of Machines 01 Over lock ( 3 Thread ) 1 Set 02 Over lock ( 4 Thread ) 1 Set 03 Over lock ( 5 Thread ) 1 Set 04 Lock ( Flat ) 1 Set 05 Lock ( Cylinder Bed ) 1 Set 06 Plain machine 2 Set 17 Remarks Cutting : First stage of readymade garment production, cutting is the most important and major part of ultimate quality of the production... used: Drier (Ahjin machine company) Production: 6000 Pcs basic print per day with drying arrangement In four knit wear has own printing Unit in order to meet up urgent sampling and bulk production and minimize the costing 33 KNITTING And dyeing 34 Knitting Sub Contract: In order to meet up Bulk knitting with in short time We have good arrangement with our associates who those working with us since... Unmatched side Reverse attachment Needle hole Wrong trims Missing trims (D) Ironing section : The ironing section of the total production line are equipped by 12 set of steam ironing system 29 Iron Q.C : The final inspection team is also take care of the garments after ironing and the ultimate measurement shrinkage are duly check before packing Packing and Cartooning Section : A separate team of some skill... vacuum technology to hold stacks of fabric in place while cutting Cutting blades are sharpened automatically based upon the type of fabric being cut Gerber Garment Technology manufactures one of the most commonly used cutting systems This technology has the advantage of being highly accurate and fast, but does cost considerably more than other cutting techniques 18 Types of Cutting Fully manual:  Hand... 23 Machinery of Main Unit SL NO 01 02 03 04 05 06 07 08 09 10 11 12 Name Of Machines Over lock ( 4 Thread ) Over lock ( 5 Thread ) Lock ( Flat ) Lock ( Cylinder Bed ) Feed of the arm Plain machine Button hole Button stretch Rib cutter Back tape Cutting machine Iron ( Steam ) No Of Machines 60 Set 25 Set 18 Set 26 Set 8 Set 56 Set 01 Set 01 Set 02 Set 02 Set 02 Set 15 Set 24 Process Flow of a Basic T-Shirt:... production, cutting is the most important and major part of ultimate quality of the production In this point of view our cutting section has design to achieve the maximum production Cutting section have been designed in 1 st floor of the factory space There are two types of cutting system, one of them Machine cutting and another is Manual cutting Two cutting men is engaged in machine cutting and there... model of the garments, upon what the buyer can decide on how and whether to confirm the order or not It makes for buyer approval and before a bulk of production to minimize faults and errors and also find the easy process for bulk production The details attached to the garments sample: After the confirmation of order, each sample sent the buyer has the following details attached to it, with the help of. .. colour separation Production of design repeats by using software Preparation of screen manually and adding photo sensitive polymer Design is replaced in mesh fabric by exposing to light Placing the fabric on the printing table as measured taken 31 Printing paste preparation Printing the fabric by screen Curing the fabric at required temperature(140-180ºC)for 1-3 mins Software used for design: 1 2 3... role Morning shows the day Only morning can show what kind of nature will be the day, similarly only Sample can say what kind of garments is going to be made as bulk We have one line Sample section which is set up at the 1 st floor of our Factory The Sample Section has been decorated by One Sample In charge who is responsible to give all sorts of direction to making the sample One Sample Q C, One supervisor, . SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT Four Knit wear Limited (15 th September, 2012 to 15 th November, 2012) (Four Knit wear Limited) Pathamtuli, Shiddhhirganj,. Bangladesh SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT Four Knit wear Limited (15 th September, 2012 to 15 th November, 2012) (Four Knit wear Limited) Pathamtuli, Shiddhhirganj,. Bangladesh SOUTHEAST UNIVERSITY Department of Textile Engineering INDUSTRIAL ATTACHMENT Four Knit wear Limited (15 th September, 2012 to 15 th November, 2012) (Four Knit wear Limited) Pathamtuli, Shiddhhirganj,