Industrial attachment of sea moss knitwear ltd

INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF SEA MOSS KNITWEAR LTD. At a glance SEA MOSS KNITWEAR LTD. Name of the factory : SEA MOSS KNITWEAR LTD Year of Establishment : 2004 Status (Legal Structure) : Private Limited Company Export Market : Europe Sales Turnover : 22 Million USD Annual GMT production : 1 Million Pcs/ Year Total manpower : 700 Buyer :Newtop, Plummy, SBP, Zxy,T ex geoup, H&M etc PRODUCT : LADIS :BRIEF, BIKINI, BOYSHORT, PANTY, THONG, HI-CUT, STRING, BRA, KAMISOL, AND OTHER LINGERIES. : MENS : MEN’S BOXER, UNDER GARMENTS KIDS : BODY SUIT :GIRLS/BOYS : ALL TYPES UNDERGARMENTS, SLEEPWEAR & DRESSES CAPACITY : 80,000 DZNS -100,000 DZNS PER MONTH SHIPMENT PORT : SEA -CHITTAGONG-BANGLADESH AIR – DHAKA, BANGLADESH TRADE TERMS : CMT/ F.O.B/ CNF MODE OF PAYMENT : IRREVOCALE LETTER OF CREDIT AT SIGHT T/T BANKER : SOUTHEAST BANK LIMITED, KAWRAN BAZAR BRANCH, DHAKA, BANGLADESH. Factory : 228, Pial Cottage, Kawlar, Dakhinkhan, Dhaka- 1229, Bangladesh Telephone Number : +88-2-8933461 TABLE OF CONTENT CHAPTER-1 INTRODUCTION…………………………………………………6 CHAPTER 2 FACTORY PROFILE…………………………………………….7 CHAPTER-3 GARMENTS MERCHANDISING …………………………… 9 CHAPTER-4 STORE OR INVENTORY SYSTEM………………………… 18 CHAPTER-5 SAMPLE, PATTERN, MARKER …………………………… 24 CHAPTER-6 CUTTING SECTION ……………………………………………34 CHAPTER-7 SEWING SECTION………………………………………………50 CHAPTER-8 FINISHING SECTION……………………………………….… 60 CHAPTER-9 Compliance/HR………….………………………………….64 CHAPTER-10 Conclusion……….…………………………………………68 INTRODUCTION In Sea Moss Knitwear Ltd. there consists a Training Center which is exceptional from the other factory. It is seen that majority percent of factories has no Training center. This center trains the fresh worker. This is help for bulk production and increase the efficiency and ultimately production is increased. There consists all type of sewing machine for practice. For supervision a manager and two supervisor trains the worker. They guide all day long. It is added here that some time a worker who trains for someday has to give for making local garments and with the concentration of the factory those sell in local market. By this practice a worker can get the proper idea about the floor level production. This training section also helps the worker to-  operation of a sewing machine  Familiar with the different parts of a sewing machine  Give a brief idea about the adjustable portion of a sewing machine  Make them as the identification where they are suitable for work in different section  Know about the process sequence of different garment FACTORY PROFILE Sea Moss Knitwear Ltd. based in Bangladesh, is a woven factory with sustained goodwill and expertise in exports oriented ready-made garment manufacturing. Sea Moss Knitwear Ltd. has earned unrivalled success and remarkable distinction in the field of ready made garments local and international trading. The company started their ready-made garment manufacturing unit in the year of 2000. At the beginning they started with two lines of garments production unit with 200 manpower. But now a day they have 10 garments production lines with 700 manpower. Coming soon they started a largest Textile Composite unit. For this they purchases 170 acres land area Dhakkinkhan, Dhaka Industrial Area . Mission and Vision: Mission: Starting from the beginning, Sea Moss Knitwear Ltd. has put emphasis on quality and credibility which helped a lot in earning buyers confidence upholding a customer centered perspective. Highly professionals of Sea Moss Knitwear Ltd. are working consistently to ensure best support to the valuable clients. For regular buyers dedicated lines of production and specific merchandisers are there to customize the service and ensure successful execution of order. Vision: 1. To build up an organization that runs with a motivated work force, beliefs in customer satisfaction, posse’s good marketing strategy. 2. To be one of the leading composite factory in Asia subcontinent within ten years. 3. To create & recruit 1 lac employee in Sea Moss Knitwear Ltd. within the year of 2030. MERCHANDISING The Merchandiser An individual, who acts as a coordinator, follows-up and takes total responsibility of an order form booking to shipment and beyond, for the customer who placed it and for his company’s management. Merchandising The Merchandising is known to the persons specially involved in garments trade .The term merchandising has been derived from the merchandise. Merchandise means goods that are bought & sold. The term merchandising may be defined as person who merchandises good ,specially for export purposes. Garments merchandising means buying raw materials & accessories, producing garments, maintaining required quality level & exporting the garments within schedule time. Merchandising Management system: Buyer sends an order copy by e-mail or sometimes swatch also. E-mail is taken hand from (Order copy) The measurement of various parameters are inserted by coding number in the order copy like-  Quantity of garments,  Yarn type,  Count,  Fabric type,  Color,  Body measurement,  Shipment date etc.  Before ultimate order a development sample is sent to buyer.  Lab-dip is approved  Sampling is carried out.  The sample is sent to buying house to check.  After approved the sample then accessories  and fabrics are booked. Finally shipment is done after all clearance. The merchandiser basically follows up with all concern production departments for their ordered products. The major functions/steps of a merchandiser:  Procuring the garments order.  Procuring the raw materials.  Production of garments.  Shipments of garments.  Receiving of payment for garments GARMENTS MERCHANDISING Flow sequence of merchandising section: Received PDF Sheet Consumption  Costing  Negotiation with Buyer  Order Received  Purchase Order Sheet Received  L.C Opening  Purchase Fabric & Accessories  Time & Action Setting  Approval For Bulk Production  Related To Production Planning  Start Bulk Production  Inspectio [...]... – Marker Efficiency (ή) = (Total areas of the pattern pieces/Total area of the Marker paper) * 100 The factors which influence the Marker Efficiency –  Manufacturers of the marker;  Size of pattern pieces;  Length of the marker;  Pattern Engineering;  Nature of the fabric;  Method of marker making;  Marker width;  Kinds or design of garments The hinders of marker making are – Grain Line: Grain... constraint of marker making Nature of the fabric includes symmetric and asymmetric Cutting Accuracy: Accurate cutting may be one of the constraints of marker making Production Planning: Production planning includes rate of production, types of garments, sizes of garments, etc Fabric wastages inside and outside of the marker INSIDE WASTAGE: That wastage that is obtained from the inter-spaces of the pattern... effective constraint of marker making Because of grain line sometimes it is tough to place the pattern pieces on to the marker, even though it is possible the wastage become higher Design of Garments: Sometimes the designs and repeats of the fabric are regarded as constraints of marker making The patterns may miss the designs or may overlap the designs Nature of the Fabric: Nature of the fabric may sometimes... of a garment It is made just before cutting and its purpose is to minimize the wastages The width of a marker is equal to the width of the fabric and it should not be greater than the width of the fabric i.e the width of the marker is kept less than or equal to the width of the Fabric The pattern pieces should be placed very carefully in such a way that it will obviously minimize wastages Objects of. .. pieces in the marker paper It depends on the efficiency of the marker maker and on the size of the patterns as well OUTSIDE WASTAGE: Besides the inside wastages, some fabric is wasted outside of the marker – Ends of the ply losses: Generally each ply of the fabric losses up to 4 cm at both sides (Two sides * 2 cm) End of fabric losses: The length of fabric may sometimes not cover the ply, it may finish... but need not to match the fabric and accessories 3 Seal sample: Seal sample is approved by the buyer with tag 4 Size set: All sizes of sample are produced such as S, M, L, XL, etc, and send to buyer 6 Pre-production sample: First garment of bulk production is called pre- production sample 7 Add sample: For advertising of the product buyer want this type of sample 8 Sales man sample: To supply the new... be cancelled With the false measurement a big portion of garment may employed With very care this section is handled In Sea Moss Knitwear Ltd there consists 3 cutting table From the sample section marker comes out For stripe & variegated rib fabric there is no marker use because if use the marker for stripe fabric, frequently don’t match the stripe of one side to the other This is a buyer requirement... practicing, and planning purposes this type of marker is printed from the computer Factors considered during marker making: The important factors considered during marker making are – Nature of the Fabric: The fabric may be either symmetric or asymmetric Thus the nature of the fabric should be considered during marker making Lay planning of patterns: Improper lay planning of patterns may create more wastage... reduce the dimensions of patterns Production planning: Different types and sizes if garments manufacturing may un at a time in an industry So during marker making it should be considered Size of marker: During marker making we have to think about the table size, length of the fabric, etc Marker Efficiency: The ratio between the total areas of the pattern pieces to the total area of the maker paper is... determination of button: There are two systems of determination the amount of amount These are given below 1 1G.G =12GRS 2 Each cartoon contain 750 gross 1 gross =144 pcs 750 gross =144×750=108000 pcs Interlining: Types of interlining are available in store room are given below o o o o Dot fuse Paper fuse T.C interlining Non fuse etc SAMPLE, PATTERN, MARKER SAMPLE Sample making is one of the most important . INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF SEA MOSS KNITWEAR LTD. At a glance SEA MOSS KNITWEAR LTD. Name of. perspective. Highly professionals of Sea Moss Knitwear Ltd. are working consistently to ensure best support to the valuable clients. For regular buyers dedicated lines of production and specific. work in different section  Know about the process sequence of different garment FACTORY PROFILE Sea Moss Knitwear Ltd. based in Bangladesh, is a woven factory with sustained