Industrial attachment of Sadma fashion wear ltd

Sadma Industrial Training Report adma Fashion Wear Ltd. 1 | P a g e Southeast University S INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF Sadma Fashion Wear Ltd. Sadma Industrial Training Report adma Fashion Wear Ltd. 2 | P a g e Southeast University CHAPTER ONE Company Profile Sadma Industrial Training Report adma Fashion Wear Ltd. 3 | P a g e Southeast University S 1.1. Company Profile at a glance 1. Factory : Sadma Fashion Wear Ltd. 2. Factory Address : Mouchak, Kaliakoir, Gazipur, Bangladesh. Phone: 88-02-9298027-8, 88-02-9298048. 3. Head Office : Oriental Plaza, house # 3, Flat # B1, Road # 4, Block # F, Banani, Dhaka, Bangladesh. Phone : 88-02-8834825, 88-02-9871911, Fax # 88-02-9870502 commerce@sadmafashion.com / commerce.sf@gmail.com 4. Chairman : Md. Lokman Hossain Mobile : 01713-038619,01713-245582 5. Managing Director : Md. Nasir Uddin Mobile : 01713-245588 nasir@sadmafashion.com / nasir.sf@gmail.com 6. Director : Jahir Uddin Mamun Mobile : 01713-085117 mamun@sadmafashion.com / mamun.sf@gmail.com 7. Contact Person : 1. Md. Al-Amin General Manager, Garments Mobile : 01713-245585 garments@sadmafashion.com / garments.sf@gmail.com 2. Roushan Zamir Rony General Manager, Dyeing Mobile : 01912-201117 , 01713-245593 dyeing@sadmafashion.com , dyeing.sf@gmail.com 3. Md. Masudur Rahman General Manager, Knitting Mobile : 01711676758 Sadma Industrial Training Report adma Fashion Wear Ltd. 4 | P a g e Southeast University S knitting@sadmafashion.com 8. Year of Establishment : 07.01.2002 9. Paid Up Capital : 40, 000, 00. 00 10. EPB Registration : 4224 11. Bank : SOCIAL ISLAMI BANK LIMITED. Foreign Exchange Branch, Motijheel C/A, Dhaka, Bangladesh. TEL: 9571254 FAX: 9571100 Factory A/C NO: 13300009963 Bank Swift No: SOIVBDDHFEX 12. Product Mix : Single jersey plain fabric, Pique, Single lacoste, 1x1 rib, 2x2 rib, Plain interlock 13. Main Product : T-shirt, Polo shirt and different types of Men’s, Lady’s & Kid’s wear in varies kinds of knit fabric. 1.2. Office Staff A large team of Technical personnel are directly working, assisting the workers & Coordinating pattern, cutting, sewing, quality & finishing-packing. About 200 people are working as a Supervisor, Line chief, Floor in-charge, Section Manager. 1.3. Quality Policy Sadma Fashion Wear Ltd. is totally committed to provide quality products that always meet the needs and expectations of customers for reliability, safety, and economy and on- time delivery of shipments. To achieve this objective, Sadma Fashion Wear Ltd. provides all the necessary resources to ensure a well-equipped and adequately trained, and experienced manpower to take proper care of customer requirements. Sadma Fashion Wear Ltd. Emphasized that quality is the shared responsibility of its entire staff. The Sadma Industrial Training Report adma Fashion Wear Ltd. 5 | P a g e Southeast University S company ensures that all personnel are familiar with, and work to the company’s work practices as well in conformity with the legal and other obligatory requirements and are determined to comply with the requirements of Buyer’s expectation e.g. code of conduct, social compliance and continually improve its production and Quality Assurance Department. To manufacture quality products and Customer satisfaction is the company’s goal. 1.4. Welfare Facilities  Induction of workers welfare committee aimed at improving workers morale, job satisfaction & attendance.  Canteen facilities.  Subsidized lunch for staff.  Free snacks for workers.  Full time free of medical service provide by a professional doctor.  Provision for day care center for workers children, annual picnic.  Cultural function.  Each floor has sufficient number of washroom.  Each floor has sufficient lighting to facilitate production.  A large dining hall is in the factory including pure drinking water & well sitting arrangement.  Maternity leave & benefit for female workers are provided as per labor law. 1.5. Compliance Factory are obeying and maintaining international and local law’s, Human rights, Social compliance, Labor law and other rules and instruction by related department of Government. 1.6. Recruitment policy  No child labor in this factory.  No gender discrimination in recruitment procedure.  There is no force labor. Sadma Industrial Training Report adma Fashion Wear Ltd. 6 | P a g e Southeast University S 1.7. Different Departments  Knitting  Dyeing  Finishing  Garments  Utility  Maintenance  Quality Assurance  Planning  Research & Development  Admin  HR & Compliance 1.8. Present Buyers  C & A (Germany)  Zellers (Canada)  George (U.K)  Sears (Canada)  Sainsbury (U.K)  Diplomat Fashion (U.S.A)  Matalan (U.K)  Artextyl (U.S.A / France)  S F G (Australia)  Xios (U.S.A)  Vayla (U.S.A)  Walmart (U.S.A)  Emporio Junior(Italy)  Pierre Cardin (Italy)  Carrefour Import Sas (France) Sadma Industrial Training Report adma Fashion Wear Ltd. S Primeasia University 6 | P a g e Sadma Industrial Training Report adma Fashion Wear Ltd. 7 | P a g e Primeasia University S 1.9. Certification ISO 9001:2008, WRAP. Member: Bangladesh Garments Manufactures & Exporters Association (BGMEA) Sadma Industrial Training Report adma Fashion Wear Ltd. 8 | P a g e Primeasia University S 1.10. Production Capacity Production Capacity Knitting : 12000 Kgs Per Day Production Capacity Dyeing & Finishing : 8000 Kgs Per Day Production Capacity Garments : 20000 Pcs. Per Day Production lead time : 45-90 Days 1.11. Production Area Knitting space : 5000 sq. feet Dyeing space : 34000 sq. feet Finishing Goods & Store : 5500 sq. feet 2nd Floor : 5500 sq. feet 3rd Floor : 6500 sq. feet 4th Floor : 6500 sq. feet 5th Floor : 6500 sq. feet 6th Floor : 6500 sq. feet Other space Total space : 2000 sq. feet : 77000 sq. feet Sadma Industrial Training Report adma Fashion Wear Ltd. 9 | P a g e Primeasia University S 1.12. Man power Management Organogram of Knitting section General Manager Production Manager Store In charge Supervisor Quality In charge Operator Helper [...]... University 29 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S 2.22 Design Analysis Primeasia University 30 | P a g e Industrial Training Report Primeasia University Sadma adma Fashion Wear Ltd S 31 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S 2.23 Sample Representation Single jersey Rib Interlock Single lacoste Primeasia University 32 | P a g e Sadma Industrial Training... Report adma Fashion Wear Ltd S Factory Building Primeasia University 11 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S CHAPTER TWO Knitting Section Primeasia University 12 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S 2.1 Process Definition Knitting is a method by which thread or yarn may be turned into cloth or other fine crafts Knitting consists of consecutive... adma Fashion Wear Ltd S 2.24 Layout Plan of Knitting Floor 1 2 3 6 8 8 8 8 8 8 9 1= GM Office; 2= PM office; 3= PO & other staffs; 4= Inspection machine; 5= Weighting M/C; 6= Compressor; 7= Table; 8= Circular knitting m/c; 9= Store; 10= Washroom Primeasia University 33 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S CHAPTER THREE Batching Section Primeasia University 34 | P a g e Sadma. .. needle and other gearings 2.20 Images of Machines and Machine parts Circular Knitting Machine Dust remover fan Primeasia University Meter 26 | P a g e Sadma Industrial Training Report VDQ Pulley Positive Feeder Needle Primeasia University adma Fashion Wear Ltd S Cam Yarn guide Sinker 27 | P a g e Sadma Industrial Training Report Take up roller adma Fashion Wear Ltd S Creel Fabric Inspection Machine... efficiency  RPM  o of Feeder  o of Needle  SL(mm) N N 3527.80 Yarn count B Production/shift in meter Course / min Course / cm R PM No of Feeder  60 8  Efficiency  Course / cm  10 0  C Fabric width in meter Total no of wales Wales / cm 100 Total no of Needles used in k nitting  Wales / cm 100  Primeasia University 17 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S 2.10 Considerable... loop length should be higher because in case of fabric with higher loop length is less compact In dark shade dye take up% is high so GSM is adjusted then Similarly in case of light shade loop length should be relatively smaller Primeasia University 18 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S 2.14 Responsibilities of a Production Officer  Monitor and control shift wise production,... set 14 | P a g e Sadma Industrial Training Report adma Fashion Wear Ltd S 2.5 Fabric Inspection section There is one machine in cloth inspection section Specification of this machine is given below: Machine name Perfect fabric check machine Manufacturer Seven Star Engineering Country Bangladesh Year of manufacturing 2008 2.6 Production Process 2.6.1 Process Flow chart of Knitting in Sadma Sample fabric.. .Sadma Industrial Training Report adma Fashion Wear Ltd S Organogram of Dyeing & Finishing section GM DGM PM SPO Batch In ccharge Finishing In charge Lab In charge PO Sewing man Sewing man Turning m/c Operator Lab Technician Squeeze Operator APO Q.C Technician Supervisor Operator Helper Dryer Operator Helper Helper Compactor Operator Primeasia University 10 | P a g e Sadma Industrial Training... plastic tube that eliminates the possibilities of yarn damage C) Using yarn feed control device 2.16 Faults and Their Causes in Knitting 1 Hole Causes: Primeasia University 19 | P a g e Industrial Training Report Sadma adma Fashion Wear Ltd S • Holes are the results of yarn breakage or yarn cracks • During loop formation the yarn breaks in the rejoin of the needle hook • If the yarn count is not correct... Primeasia University 16 | P a g e Sadma Industrial Training Report 2.7 adma Fashion Wear Ltd S Production Parameter 1 Machine Diameter 2 Machine rpm (revolution per minute) 3 No of feeds or feeders in use 4 Machine Gauge 5 Count of yarn 6 Required time (M/C running time) 7 Machine running efficiency 2.8 Relationship between Knitting Parameters 1 GSM increase with the increase of stitch length 2 If stitch . care of customer requirements. Sadma Fashion Wear Ltd. Emphasized that quality is the shared responsibility of its entire staff. The Sadma Industrial Training Report adma Fashion Wear Ltd. . Profile Sadma Industrial Training Report adma Fashion Wear Ltd. 3 | P a g e Southeast University S 1.1. Company Profile at a glance 1. Factory : Sadma Fashion Wear. Sadma Industrial Training Report adma Fashion Wear Ltd. 1 | P a g e Southeast University S INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF Sadma