Industrial attachment of givensee group of industries ltd.

1 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF Givensee Group of Industries Ltd. 2 INTRODUCTION By achieving practical knowledge it is possible to apply the theoretical knowledge in the practical field. For any technical education, practical experience is almost equality necessary in association with the theoretical knowledge. The industrial attachment is the most effective process of achieving practical experience. University education provides us vast theoretical knowledge as well more practical knowledge, despite of all these Industrial Attachment helps us to be familiar with technical support of modern technology, suitability about various processing/operation stages. It also provides us sufficient practical knowledge about production management, productivity evaluation, work study, efficiency, industrial management, production planning and control, production cost analysis, inventory management, purchasing, utility and maintenance of machinery and their operation technique etc. The above mentioned cannot be achieved successfully by means of theoretical knowledge only. Industrial attachment makes us reliable and improves courage and inspiration to take self-responsibility. We had the opportunity to perform the industrial attachment with Givensee Group of Industries Ltd. During 42days (6-Weaks) long attachment, We studies the man, Machine, material expects of the Batching, Dyeing section (Knit fabric), Finishing section, Quality Control, Lab, Knitting section, store & inventory control of the mill. According to my studies there we have prepared the following report and would like to present. We have prepared this report according to the guideline given by the University authority, which will lead to a strong guideline and milestone for our future career. 3 Object of Industrial Attachment B. Sc. in Textile Technology is the combination of Theoretical knowledge along with the practical experience. We as the Graduates of Textile Technology must acquire adequate practical knowledge to combat with the challenge that we will face in future. This is why 'the mid-course' industrial training has been included in our academic curriculum. The main objective of this training is to comprehend our theoretical knowledge along with the practical knowledge. It also enables us to orient ourselves with the practical environment that we will work in future. We systematically learned about various steps of wet processing. Moreover we know about the man management technique. We also learned about dyeing techniques and quality assurance system. 4 CHAPTER-1 PROJECT DESCRIPTION 5 Company Profile Introduction: Hotapara Garments LTD.was established in late 2005 and is currently one of the largest knitwear manufacturing factories in Bangladesh. It has been exporting automatic circular knitted items to North American and European retailers. Its operations are spread over a floor space of more than 180000 sq. Ft. With a net export of over USD 12 Million in 2011, we are ready to support our customer with their new knitwear collections for the upcoming seasons. Hotapara Garments LTD. can produce various types of fabrication such as Single Jersey, Rib, Interlock, Pique, and Drop Needle, 2-Thread / 3-Thread Fleece and feeder stripe repeats. Ourdyeing section has capabilities of dyeing under atmospheric pressure in case of cotton fabric andalso it can dye viscose, nylon and polyester fabrics under pressure dyeing conditions. Some ofour common product lines are T-shirt, Polo shirt, Knitted Jackets and bottoms. 6 Hotapara Garments LTD. has a successful record of customer satisfaction. It is also a highly Compliant unit in terms of social standard. It has a very strong quality management team, whoare continually reporting their finding to the board of directors. This ensures our commitment tothe customers on their quality requirement. Hotapara Garments LTD. has a daily production capacity of 40,000 pieces of T-shirts, Polo shirts and other knitted items and its major raw materials such as yarn and accessories are sourced fromother group sister concerns such as Givensee Spinning Mills LTD. and GivenseeGarment, Accessories LTD. Our Spirit: Our Market base experience, research techniques and razor- sharp analytical skills have enabled us to leverage opportunities in our existing and emerging markets. Our Vision: To become the largest multinational embellishment corporate in garments Industry 7 Infrastructure: Being one of the earliest composite units in Bangladesh, HGL has a very robust infrastructure in Terms of machinery, floor layout and space distribution. The factory is well equipped with top of.The line machinery along with adequate a pares in order to ensure smooth operation and efficient performance COMPANY NAME HOTAPARA GARMENTS LTD. Factory Address BOKRAN, MONIPUR GAZIPUR. Head Office Givensee Group of Industries House # 06, Road # 13 Sector # 03, Uttara Model Town Uttara, Dhaka, Bangladesh. Tel: 8932813, 8913802 8961936jkj Mail: rubel@givenseegroup.com Establishment Year 2005 Banker MERCHANTILE BANK LTD Production Capacity 1.2 MILLIONE PER MONTH Dyeing capacity 12000KGS PER DAY Knitting Capacity 8000KGS PER DAY Sewing Capacity Basic T- Shirt 40000 Polo shirt 32000 Fancy Item 25000 Floor space 120000 SFT. Yearly Turnover US$14.50 MILLIONE PER ANNUM(APRX) Total Workers 1850 Minimum Order Quantity 5000 PCS Shipment lead time associated with 60 DAYS 8 Different Departments: To ensuring smooth running of various activities, some departments are available they are given below: Knitting Section:  Knitting  Grey Fabric Inspection  Batch Section Knit Dyeing Section: Store house for Dyeing & Chemicals  Dyeing Section  Lab & QC  Finishing  Single Jersey(S/J)  S/J with Lycra Alt/Full Feeder  Heavy Jersey  Honeycomb Pique  Diamond Pique  Lycra Pique  Single Lacoste  Double Lacoste  Interlock  1x1 Rib  2x2 Rib  1x1 Rib  2x2 Rib with Lycra with Lycra  French Terry  Yarn Dyed  Polo Shirt (Basic/Fancy)  T-Shirt(Basic/Fancy)  Sweat Shirt  Tank- tops  Skirts & Dresses  Ladies Wear  Children’s Wear  Sports Wear  Under Garments 9 Garments Section:  Merchandising  Sample  Production  Packaging Maintenance  Electrical  Mechanical  Utility Section  Accounts & Commercial Departments  Planning Department  HR Section  Admin Section Product Mix: YARN- 100% Carded; count 20, 22 24, 26, 28, 30, 32, 34, and 40 100% Combed: count 2 22, 24, 24, 28, 30, 32, 34, 40 100% O.E Yarn: count 10, 12, 14, 16, 18, and 20 CVC (65% Cotton + 25% Polyester) Lycra (40d, 80d) 10 FABRIC: 1.Single jersey with or without Lycra 2.Ribs -1x1; 2x1; 2x2; plain or with Lycra 3.Polo Pique with or without Lycra 4.Interlock- plain or with needle drop 5.Single or Double Lacoste with or without Lycra 6.Waffle or Thermal Fabric 7.Terry Fabrics - blended or 100% Cotton 8.Four track fancy design fabric Strip fabric 9.Three thread fleece 10.Heavy Jersey Annual Raw Materials Requirement: Dyes chemical Yarn Fabric 69600 kg 100000 kg 2640000 kg 2400000 kg Production Capacity: GARMENTS Woven Items : 300,000 pcs per month Knit Items : 800.000 pcs per month Sweaters : 1,400,000 pcs permonth TEXTILE Yarn : 900,000 lbs. Knitting : 240,000 kg Dyeing : 300,000 kg [...]... ZAHINTEX INDUSTRIES 1 Soydana, Board Bazar Gazipur 3 ZAHINTEX INDUSTRIES 3 ZAHINTEX INDUSTRIES 4 Bokran, Monipur, Gazipur 5 ZAHINTEX INDUSTRIES 7 ZAHINTEX INDUSTRIES 8 Araishaprashad, Kaultia, Gazipur 7 MASUMA KHATUN TEXTILE Bokran, Monipur,Gazipur 9 GIVENSEE GARMENTS LIMITED Hotapara,Gazipur 11 GIVENSEE GARMENTS ACCESSORIES LTD Araishaprshad, Kaualtia, Vaoul, Mirzapur,Gazipur 2 ZAHINTEX INDUSTRIES. .. stuff 02 Line quality 10 sample 15 Finishing 260 Quality 63 utility 28 Designation No of employee director 01 Group fire officer 01 Side engineer 01 Assistant officer 01 Mechanical engineer/dyeing 01 Store assistant 04 15 DYEING SECTION No of employee Dyeing manager 01 Dyeing assistant manager 01 Assistant production officer 04 Shift in charge 03 supervisor 02 Assistant supervisor 04 Dyeing operator... is added after dyes adding Work instruction of Bulk dyeing Machine:                        At first should to clean the machine Should to check electrical connection of the machine Should to take the working description of daily work from shift operator, Senior production officer or production officer To take the fabric from supervisor of batch section according to Production plan... Sampleforbulk production Asst Dyeing Manager gives responsibilities to production officer Then production officer, with the supervisors start bulk production On line and off line quality check is dome by Lab in charge and A D.M After dyeing finishing in charge controls the finishing process with the supervision of production officer  After finishing the material is checked by Ass Dyeing Manager  Finally... Security guard 10 Drive 06 Office pion 12 loader 14 Stuff 08 19 CHAPTER-3 LAY OUT PLAN 20 21 CHAPTER-4 MACHINE DESCRIPTION 22 DYEING SECTION • • • Total Dyeing Machine: 27 No of sample Dyeing Machine: 12 No of Bulk Production Dyeing Machine: 15 Dyeing Machine: Machine Name 2000 1 ED-4-250 ED-8-250 1000 600 1 4 400 200 5 2 Honkong 70 400 2 1 Honkong 15 1 30 2 50 1 20 2 10 (Soft Flow) No .of ED-2-250 ED-1-250... 2nd shifts 8pm -8am 13 DEPERTMENT NO .OF EMPLOYEE G.M (PRODUCTION) 01 P.M 01 QC Manager 02 H.R officer 01 Trainer 10 Senior H.R officer 01 Mercendiser 03 Well fair officer 01 Flore in charge 01 Line chef 05 Production reporter 01 pion 01 supervisor 15 input man 18 Line quality 08 Sewing operator 490 cutting 06 Sewing helper 320 Sewing mechanical 10 14 security 13 Office stuff 02 Line quality 10 sample... running of program Coloration running according to the computer program of m/c Sample should to collect from the coloring processed fabric into m/c When computer panel program show sample To check shade, collected sample is sent to the lab, Water inside m/c is drained out if the sample is "ok" by lab Hot wash is done by filling the water inside m/c of the colored fabric After the drain out of water soft... detectors on the above of the nozzle are as follows: a Temperature detector: It is at the left side between these 3 detectors which can detect the temperature of the main tank b Fabric turning pressure detector: It is at the middle of these 3 detectors It can detect the pressure at which the fabric turning c Atmospheric pressure detector: It can detect the atmospheric pressure of the main tank 6 Plain... ACCESSORIES LTD Araishaprshad, Kaualtia, Vaoul, Mirzapur,Gazipur 2 ZAHINTEX INDUSTRIES 2 74/A ,Konabari, Gazipur 4 ZAHINTEX INDUSTRIES 5 ZAHINTEX INDUSTRIES 6 Araishaprashad, Kaultia, Gazipur 6 ZAHINTEX INDUSTRIES 9 Bishia, Kuribari, Gazipur 8 HOTAPARA GARMENTS LIMITED Bokran, Monipur, Gazipur 10 GIVENSEE WASHING LIMITED Bokran, Monipur, Gazipur 11 CHAPTER-2 MANPOWER MANAGEMENT 12 MANPOWER MANAGEMENT Management... number of unloading reel is equal to the number of nozzle in the machine It is rubber coated which helps to unload fabric easily 3.Monitor:It is situated at the right side of the machine The commands are shown in the monitor & the operators can work from these commands There are also some buttons for working properly & to obey these commands 4 Alarm Box: There is an alarm box on the upper side of the . 1 INDUSTRIAL TRAINING Course Code: Tex -4036 INDUSTRIAL ATTACHMENT OF Givensee Group of Industries Ltd. 2 INTRODUCTION. perform the industrial attachment with Givensee Group of Industries Ltd. During 42days (6-Weaks) long attachment, We studies the man, Machine, material expects of the Batching, Dyeing section (Knit. efficient performance COMPANY NAME HOTAPARA GARMENTS LTD. Factory Address BOKRAN, MONIPUR GAZIPUR. Head Office Givensee Group of Industries House # 06, Road # 13 Sector # 03, Uttara Model