Chi tiết các bước gia công chế tạo sản phẩm cơ khí bao gồm: 1. Drawing issue Control 2. Material 3. Cutting 4. Hole Slots 5. Member Fitup 6. Welding 7. Blasting 8. Painting 9. Packing Lưu ý trong từng công đoạn sẽ có lưu đồ chi tiết. Và một số lưu ý đi kèm.
Trang 1SEQUENCE OF WORK
Drawing issue &
Control Material Cutting Hole & Slots
Member Fit-up Welding
Blasting
Painting Packing
Inspection/ Fabrication requirements
Fabrication procedure
Trang 25
6
7
8
3
5
7
1.1 DRAWING ISSUE AND CONTROL
The Client
Checking
Step 2: Receiving the drawings
(Yes)
Step 3: Issue drawings to
workshop
Inspection/ Fabrication requirements
Fabrication procedure
Trang 35
7
1.2 MATERIAL
Supplier
Inspection by QA/QC
Warehouse team
Inspection/ Fabrication requirements
Fabrication procedure
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1.3 CUTTING
Step 1: Production order
Step 2: Preparation of Material
and equipment for fabrication
Step 3: Choice of fabrication
method
Step 4: Mock-up fabrication
Step 5: Mass fabrication Step 6: Hand-over
(No)
QC2
(Yes)
Inspection/ Fabrication requirements
Fabrication procedure
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1.4 HOLE AND SLOTS
Step 1: Production order
Step 2: Preparation of Material
and equipment for fabrication
Step 3: Choice of fabrication
method
Step 4: Mock-up fabrication
Step 5: Mass fabrication Step 6: Hand-over
(No)
QC2
(Yes)
Inspection/ Fabrication requirements
Fabrication procedure
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1.5 MEMBER FIT-UP
Step 1: Production order
Step 2: Preparation of Material
and equipment for fabrication
Step 3: Choice of fabrication
method
Step 4: Mock-up fabrication
Step 5: Mass fabrication Step 6: Hand-over
(No)
QC2
(Yes)
Inspection/ Fabrication requirements
Fabrication procedure
Trang 77
1.6 WELDING
Step 1: Production order
Step 2: Preparation of material,
machines equipment
Step 3: Choice of welding method
Step 4: Finished welding for one
mock-up
Step 5: Massive finished welding Step 6: Hand-over
(No)
(Yes)
Inspection/ Fabrication requirements
Fabrication procedure
Trang 87
1.7 BLASTING
Preparation(Equipment,
manpower)
Receive material for fabrication
Checking items
Surface preparation
Blasting inspection
Repair
(No)
(Yes)
Hand-over
Inspection/ Fabrication requirements
Fabrication procedure
Trang 97
1.8 PAINTING
Checking weather & cleaning, DFT condition before apply succeeding
coats
Paint apply
Pre-checking (DFT, tag-name, )
Final inspection
Hand-over to Packing
(No)
(Yes)
Inspection/ Fabrication requirements
Fabrication procedure
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1.9 PACKING
Search Packing Information Input Packing Data
Print Packing Barcodes
Scan Member Barcodes
Scan Packing Barcodes
Attach Packing Barcodes
Make Packing
List Packing
Packing
Inspection/ Fabrication requirements
Fabrication procedure