Pig Roaster Operator’s Manual www.profitind.com Pig Roaster Operator’s Manual PRO-3-HR-GET (Heat Radiant Type) This manual must be retained for future reference FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance CAUTIONS • Improper • All rights reserved All trademarks are the property of their respective owners Reproduction in whole or in part without written permission is prohibited PRO-GET-OM-2012-03-V1 installation, adjustment, alteration, service or maintenance can cause property damage, injury or death Read the installation and operator’s instructions thoroughly before installing or servicing this equipment All installations must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z233.1 / NFPA 54 or Natural Gas and Propane Installation Code, CSA B149.1 NOTE: To keep this appliance area free and clear from combustibles Pig Roaster Operator’s Manual Pig Roaster Operator’s Manual Technical service contacts HONG KONG Pro-Fit Industrial Co Ltd Flat A, 8/F., Chung Shun Knitting Centre, 1-3 Wing Yip Street, Kwai Chung, N.T., Hong Kong Phone : (852) 2371-2862 Fax : (852) 2371-2867 E-mail : profit@profitind.com Website : www.profitind.com CHINA Guangdong Foshan Fordex Kitchen Utensils Co Ltd Phone : (86) 0757-86417222 Fax : (86) 0757-86417233 E-mail: foshan@profitind.com BEIJING Fortune-Cater Equipment Co., Ltd Phone : (86) 010-67676228 Fax : (86) 010-67620538 E-mail: bj@profitind.com SINGAPORE & MALAYSIA Phone : (60) 17-2255446 Fax : (603) 91714788 E-mail: shchew@profitind.com PRO-GET-OM-2012-03-V1 P Contents Specifications 2-3 Structure of the Pig Roaster Structure of the combustion system Operation manual 5-6 General information and maintenance Technical service contacts Pig Roaster Operator’s Manual Pig Roaster Operator’s Manual Specifications PRO-3-HR-GET General information and maintenance If the pilot flame does not light up, not turn on the Main Cock Handle If the pilot does not light up, try to press the Electronic ignition button again If it still fails, inform the qualified service agent to take appropriate action on maintenance and replacement Remember to shut off the Pilot Light while not in cooking for an extended period of time The kitchen exhaust system must be on whenever the appliance is in operation Always pay attention to any gas leakage from the Main Cock Valve and connection joints of the gas pipes If there is leakage problem, shut off the main gas supply valve and inform qualified service agent for maintenance When the appliance is idle, clean the body and the Drip Tray and always keep it tidy To avoid damages on the roaster body, not strike bulky and heavy objects onto the roaster Manufacturer PRO-FIT - Brand : Power Flame Model no PRO-3-HR-GET Product Description Pig Roaster (Heat Radiant Type) Origin Hong Kong, PRC Function Dimensions For roasting suckling pig, BBQ pork & pork belly, etc Dim.: 24.4” (W) x 43.3” (D) x 23.6” (H) 620 (W) x 1100 (D) x 600 (H) mm The exterior body is constructed with high quality of 1.2mm thick stainless steel casing Type No.304, no finishing with fire brick insulation - pieces of bar burners with pilot valve, flame failure device (safety valve) and nos of main gas cock switches - pieces of removable stainless steel heat radiant type grates - with heavy-duty stainless steel adjustable bullet feet - Electrical requirement for solenoid 0.0154 kW (110-120V/1ph/50~60Hz) and (220- 240V/1ph/50~60Hz) - Heat Rate Propane Gas : 60 kW (204 728 BTU / hr ) Natural Gas : 60 kW (204 728 BTU / hr ) Town Gas : 60 kW (204 728 BTU / hr ) Stainless steel exterior body - pieces of removable stainless steel heat radiant type grates that can be washable - stainless steel drip tray - Standard with safety valve – flame failure device - ready to roast pig in minutes after light up the roaster - no need to put in lava rocks on the heat radiant type grates Construction Engineering/ MEP ratings Sanitation Accessories Safety Particulars PRO-GET-OM-2012-03-V1 P Maintenance and Time Intervals Descriptions Body Heat Radiant Panel Main Cock Handle Pilot Light Flame failure device (safety valve) Pilot Lighter & Valve Power Burner Automatic Pilot Sensor Necessary works General cleaning General cleaning Leakage check Leakage check Daily ○ Weekly Half-yearly ○ ● ● Performance check ● Leakage check General cleaning Performance check Performance check and replacement (if need) ● ○ ● ● ● Repair and maintenance must be carried out by qualified person ○ General maintenance can be carried out by end-users Note: Disconnect the power supply to the appliance before cleaning or servicing, if applicable For technical support, please refer to the page of Technical Service Contacts P PRO-GET-OM-2012-03-V1 Pig Roaster Operator’s Manual Pig Roaster Operator’s Manual Specifications PRO-3-HR-GET Operation manual Specifications of Pig Roaster ġġ Important Notes – • • • • • • Do not turn on the main gas valves unless the pilot flame is on Ensure the kitchen ventilation system is on before operating the appliance Keep the kitchen well ventilated at all time HOT SURFACES – Always use thermal gloves when using the appliance Do not put any lava rock, charcoal or any other solid obstacles on the heat radiant top during operation and combustion Do not wash the heat radiant panel when they are hot to avoid damage WHAT TO DO IF YOU SMELL GAS: • • • • • • • Pig Roaster BURNER TYPE Do not light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a phone outside the building Follow your gas supplier’s instructions If your gas supplier cannot be reached, call the fire department Installation and service must be performed by a qualified installer, service agent or the gas supplier sets Iron Bar Burner PRO-3-HR-GET Model Dimensions (inch) Width x Depth x Height (inch) 24.4 x 43.3 x 23.6 Width x Depth x Height (mm) 620 x 1100 x 600 Solenoid Loading (kW) Voltage (V/Ph/Hz) 0.0154 (110~120/1/50~60) or (220~240/1/50~60) Heat input kW (BTU / hr.) Town Gas 60 (204728) Propane (L.P Gas) 60 (204728) Natural Gas 60 (204728) Operating Pressure (inch in Water Column) Town Gas Propane (L.P Gas) 11 Natural Gas Fuel pipe connection (inch) Net / Gross Wt (kgs) Ø1 230 / 290 Structure of Pig Roaster The pig Roaster is constructed of major parts: the body, the burners and heat radiant panels The powerful burner is equipped with nos of bar burners, pilot pipe, gas in orifice, A-mode air mixer, pilot lighter with valve and flame failure device (safety valve) The control panel consists of gas cock switches and pilot switch The body is constructed with high quality stainless steel casing with fire brick insulation and equipped with pieces of stainless steel heat radiant panel with adjuster NOS 10 11 PRO-GET-OM-2012-03-V1 P Parts names S/S heat radiant panel Side panel Front panel Front panel (upper part) Bbq fork stand Inner panel Bar burner Drip tray Fire brick Drip bray slide Adjustable bullet feet P PRO-GET-OM-2012-03-V1 Pig Roaster Operator’s Manual Pig Roaster Operator’s Manual Structure of the combustion system Operation manual 1 * Heat radiant panel Fork stand Gas Cock Pilot lighter with hose Bar burner Inspection hole Pilot switch Flame failure device (safety valve) Pilot lighter valve This appliance is only for professional use and that it should be used by qualified people TURN ON a) Before lighting the appliance, ensure all gas valves are in closed position b) Turn on the gas on/off valve and the Pilot Switch (7) c) Turn on the Pilot Lighter Valve (9) Establish the manual flame by Pilot Lighter (4) and press the button of Flame Failure Device “Safely valve” (8) to light the pilot with the manual flame Once the pilot flame is established, continuously press the button of Flame failure device (safety valve) (8) for 20 seconds d) If pilot flame is not lit, wait for minutes before attempting step (C) Else, shut off the pilot lighter valve (9) and place it to the original position e) Turn on all the Gas Cock Switch (3) Step Step Step Establish a manual flame Turn on the pilot switch (7) Turn on the pilot lighter valve (9) Step NOS 10 11 12 13 14 15 16 PRO-GET-OM-2012-03-V1 Recommended Replacement parts list Parts names Ø1.5” Bar burner Pilot head Pilot burner Ø1.5” A-mode air-mixer Gas pipe Gas valve with handle (main cock) Pilot lighter with hose Pilot valve knob Pilot lighter switch valve Flame failure device (safety valve) Pilot copper tube Automatic pilot sensor Air chamber Gas cut solenoid Pilot injector Injector P 9 9 9 9 9 9 9 Installed & adjusted by Installer and / or service agent 9 9 9 Depress the safety valve (8) Point & light the pilot Step Turn on the all gas cock (3) Close the pilot lighter valve (9) Place the pilot lighter to the original place SHUT OFF a) For temporary shut off, just turn off the Gas Cock Switch (3) and leave the Pilot Switch (7) on b) If the appliance is not in use, turn off all the gas valves 9 9 9 Temporary shut off Not in use Turn off the gas cock Turn off the gas cock Leave the pilot switch on Turn off the pilot switch P PRO-GET-OM-2012-03-V1 ... : (86) 010-67620538 E-mail: bj@profitind.com SINGAPORE & MALAYSIA Phone : (60) 17-2255446 Fax : ( 603) 91714788 E-mail: shchew@profitind.com PRO- GET- OM- 2012- 03- V1 P Contents Specifications 2-3... to the page of Technical Service Contacts P PRO- GET- OM- 2012- 03- V1 Pig Roaster Operator’s Manual Pig Roaster Operator’s Manual Specifications PRO- 3-HR -GET Operation manual Specifications of Pig... brick Drip bray slide Adjustable bullet feet P PRO- GET- OM- 2012- 03- V1 Pig Roaster Operator’s Manual Pig Roaster Operator’s Manual Structure of the combustion system Operation manual 1 * Heat radiant