Duck Roaster Operator’s Manual www.profitind.com Duck Roaster Operator’s Manual DRO-1D-HR-GET DRO-2D- HR-GET DRO-1D- HR-GET/A DRO-2D- HR-GET/A This manual must be retained for future reference FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance CAUTIONS • Improper • All rights reserved All trademarks are the property of their respective owners Reproduction in whole or in part without written permission is prohibited DRO-GET-OM-2012-03-V1 installation, adjustment, alteration, service or maintenance can cause property damage, injury or death Read the installation and operator’s instructions thoroughly before installing or servicing this equipment All installations must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z233.1 / NFPA 54 or Natural Gas and Propane Installation Code, CSA B149.1 NOTE: To keep this appliance area free and clear from combustibles Duck Roaster Operator’s Manual Duck Roaster Operator’s Manual Technical service contacts HONG KONG Pro-Fit Industrial Co Ltd Flat A, 8/F., Chung Shun Knitting Centre, 1-3 Wing Yip Street, Kwai Chung, N.T., Hong Kong Phone : (852) 2371-2862 Fax : (852) 2371-2867 E-mail : profit@profitind.com Website : www.profitind.com CHINA Guangdong Foshan Fordex Kitchen Utensils Co Ltd Phone : (86) 0757-86417222 Fax : (86) 0757-86417233 E-mail: foshan@profitind.com BEIJING Fortune-Cater Equipment Co., Ltd Phone : (86) 010-67676228 Fax : (86) 010-67620538 E-mail: bj@profitind.com SINGAPORE & MALAYSIA Phone : (60) 17-2255446 Fax : (603) 91714788 E-mail: shchew@profitind.com DRO-GET-OM-2012-03-V1 P Contents Specifications 2-4 Structure of Duck Roaster Structure of the combustion system Operation manual 6-7 General information and maintenance Technical service contacts Duck Roaster Operator’s Manual Duck Roaster Operator’s Manual Operator’s manual Specifications WHAT TO DO IF YOU SMELL GAS: • Do not light any appliance • Do not touch any electric switch • Do not use any phone in your building • Immediately call your gas supplier from a phone outside the building • Follow your gas supplier’s instructions • If your gas supplier cannot be reached, call the fire department • Installation and service must be performed by a qualified installer, service agent or the gas supplier DRO-1D-HR-GET DRO-2D-HR-GET General information and maintenance Manufacturer Product Description Origin Model No PRO-FIT - Brand : Power Flame Environment Type Duck Roaster (Heat Radiant Type) Hong Kong, PRC DRO-1D-HR-GET Function Dimensions Construction For roasting duck, chicken, goose, BBQ pork, BBQ pork belly, etc Ø34” x 59.1”H (double layer stainless steel body) (Ø865 x 1500 mmH) The exterior & interior body is constructed of 1.2mm thick stainless steel type 304, no finishing with insulation in between - piece of Ø11”TH burner with pilot valve, flame failure device (Safety valve) and main gas cock - piece of removable stainless steel heat radiant type grates - with heavy-duty stainless steel bar feet & drain hole on bottom - Electrical requirement for solenoid 0.0101kW (110-120V/1ph/56-60Hz) or (220-240V/1ph/50~60Hz) - Heat input Propane Gas : 14.5 kW (49 476 BTU / hr ) / Natural Gas : 14.5 kW (49 476 BTU / hr ) Stainless steel exterior body - piece of removable stainless steel heat radiant type grates that can be washable & one detachable perforated rock holder - piece of pilot light rod with rubber hose Standard with flame safety valve – flame failure device, - Electric solenoid for gas cut when black out - ready to roast ducks in minutes after light up the roaster - Lava rock must be put on the detachable rock holder for heat retaining, NOT on the top of the heat radiant grate Engineering / MEP ratings Sanitation Accessories Safety Remark If the pilot flame does not light up, not turn on the Main Cock Handle If the pilot flame does not light up, press the red button of the Flame failure device (Safety valve) for 60 seconds If it still fails, check the Automatic Pilot Sensor and the Flame failure device (Safety valve) and inform the qualified service agent to take appropriate action on maintenance and replacement of parts Shut off the pilot light when it is not in use for an extended period of time The exhaust system must be turned on whenever the appliance is operation Always pay attention to any gas leakage of the Main Cock Valve and connection joints of the gas pipes If there is leakage problem, shut off the main gas supply valve and then inform the qualified service agent for maintenance When the appliance is idle, clean the body & oil tank and always keep it tidy To avoid damages on the roaster body, not strike bulky and heavy objects onto the roaster Make sure the gas supply of the appliance is turned off before carry out any maintenance work Maintenance and Time Intervals Descriptions Necessary works Daily Body General cleaning ○ Oil tank General cleaning ○ Main cock handle Leakage check ● Pilot light Leakage check ● Flame failure device (Safety valve) Performance check ● Pilot lighter Power burner Leakage check ● ● Automatic Pilot Sensor Performance check and replacement (if needed) Function Dimensions Construction For roasting duck, chicken, goose, BBQ pork, BBQ pork belly, etc Ø38” x 59.1”H (double layer stainless steel body) (Ø965 x 1500 mmH) The exterior & interior body is constructed of 1.2mm thick stainless steel type 304, no finishing with insulation in between - piece of Ø11”TH burner with pilot valve, flame failure device (Safety valve) and main gas cock - piece of removable stainless steel heat radiant type grates - with heavy-duty stainless steel bar feet & drain hole on bottom - Electrical requirement for solenoid 0.0101kW (110-120V/1ph/56-60Hz) or (220-240V/1ph/50~60Hz) - Heat input Propane Gas : 14.5 kW (49 476 BTU / hr ) / Natural Gas : 14.5 kW (49 476 BTU / hr ) Stainless steel exterior body - piece of removable stainless steel heat radiant type grates that can be washable & one detachable perforated rock holder - piece of pilot light rod with rubber hose Standard with flame safety valve – flame failure device, - Electric solenoid for gas cut when black out - ready to roast ducks in minutes after light up the roaster - Lava rock must be put on the detachable rock holder for heat retaining, NOT on the top of the heat radiant grate Heat radiant panel General cleaning Safety Remark DRO-GET-OM-2012-03-V1 P ○ Performance check DRO-2D-HR-GET Sanitation Accessories Half-yearly ● General cleaning Model No Engineering / MEP ratings Weekly ○ ● Repair and maintenance must be carried out by qualified person ○ General maintenance can be carried out by end-users Note: Disconnect the power supply to the appliance before cleaning or servicing, if applicable For technical support, please refer to the page of Technical Service Contacts General Maintenance Instructions – Examination of venting system for roaster, if applicable Check main cock handle, pilot light, flame failure device (Safety valve), pilot lighter & thermocouple are firmly fixed Clean the power burner and avoid blockage in the air holes Replace lava rock on the detachable rock holder if they are worn out Clean & wash the heat radiant panel when it is completely cooled down Beware not to wash immediately after using or when it is still hot to avoid damage P DRO-GET-OM-2012-03-V1 Duck Roaster Operator’s Manual Duck Roaster Operator’s Manual Operator’s manual Specifications Inspection opening Cover handle Movable cover Inspection door Pilot light Flame failure device (Safety valve) Main cock handle Pilot lighter valve Pilot lighter * DRO-1D-HR-GET/A DRO-2D-HR-GET/A This appliance is only for professional use and that it should be used by qualified people TURN ON a Before lighting the appliance, ensure all gas valves are in closed position b Turn on the gas valve and the Pilot Light (5) Turn on the Pilot Lighter Valve (8)to establish the manual flame by the Pilot Lighter (9) and press the button of the Flame failure device (Safety valve) (6) to light the pilot with the manual flame Once pilot flame is established, continuously press the button of the Flame failure device (Safety valve) (6) for 20 seconds c If pilot flame is not lit, wait for minutes before attempting step (b) d Turn on the Main Cock Handle (7) until a desirable flame is obtained e Hang the food on the Meat Hanger and immediately close the Movable Cover (3) to avoid the heat lost from the inside body and thus more gas will be saved f The Movable Cover (1) can be opened for inspecting the hanging position and the state of cooking food Manufacturer Product Description Origin Model No PRO-FIT - Brand : Power Flame Environment Type Duck Roaster (Heat Radiant Type) Hong Kong, PRC DRO-1D-HR-GET/A Function Dimensions Construction For roasting duck, chicken, goose, BBQ pork, BBQ pork belly, etc Ø34” x 59.1”H (double layer stainless steel body) (Ø865 x 1500 mmH) The exterior & interior body is constructed of 1.2mm thick stainless steel type 304, no finishing with insulation in between - piece of Ø10” 23 jet burner with pilot valve, flame failure device (Safety valve) and main gas cock - piece of removable stainless steel heat radiant type grates - with heavy-duty stainless steel bar feet & drain hole on bottom - Electrical requirement for solenoid 0.0101kW (110-120V/1ph/56-60Hz) or (220-240V/1ph/50~60Hz) - Heat input Town Gas : 20 kW (68 242 BTU / hr ) Stainless steel exterior body - piece of removable stainless steel heat radiant type grates that can be washable & one detachable perforated rock holder - piece of pilot light rod with rubber hose Standard with flame safety valve – flame failure device, - Electric solenoid for gas cut when black out - ready to roast ducks in minutes after light up the roaster - Lava rock must be put on the detachable rock holder for heat retaining, NOT on the top of the heat radiant grate Engineering / MEP ratings Sanitation Accessories Safety Remark SHUT OFF a For temporary shut off, just turn off the Main Cock Handle (7) and leave the Pilot Light on b If the appliance is not in use, turn off all the gas valves Burner Temporary shut off DRO-2D-HR-GET/A Function Dimensions Construction For roasting duck, chicken, goose, BBQ pork, BBQ pork belly, etc Ø38” x 59.1”H (double layer stainless steel body) (Ø965 x 1500 mmH) The exterior & interior body is constructed of 1.2mm thick stainless steel type 304, no finishing with insulation in between - piece of Ø10” 23 jet burner with pilot valve, flame failure device (Safety valve) and main gas cock - piece of removable stainless steel heat radiant type grates - with heavy-duty stainless steel bar feet & drain hole on bottom - Electrical requirement for solenoid 0.0101kW (110-120V/1ph/56-60Hz) or (220-240V/1ph/50~60Hz) - Heat input Town Gas : 20 kW (68 242 BTU / hr ) Stainless steel exterior body - piece of removable stainless steel heat radiant type grates that can be washable & one detachable perforated rock holder - piece of pilot light rod with rubber hose Standard with flame safety valve – flame failure device, - Electric solenoid for gas cut when black out - ready to roast ducks in minutes after light up the roaster - Lava rock must be put on the detachable rock holder for heat retaining, NOT on the top of the heat radiant grate Not in use Turn off the pilot light Leave the pilot light on Turn off the main cock Turn off the main cock Important Notes – • Do not turn on the main gas valves unless the pilot flame is on • Ensure the kitchen ventilation system is on before operating the appliance • Keep the kitchen well ventilated at all time • HOT SURFACES – Always use thermal gloves when removing the lid or opening the inspection door • Do not wash the heat radiant panel and detachable rock holder when they are hot to avoid damage DRO-GET-OM-2012-03-V1 Model No P Engineering / MEP ratings Sanitation Accessories Safety Remark P DRO-GET-OM-2012-03-V1 Duck Roaster Operator’s Manual Duck Roaster Operator’s Manual Specifications Structure of the Combustion System DRO-1D-HR-GET, DRO-2D-HR-GET (Ø11” TH Burner) DRO-1D-HR-GET/A, DRO-2D-HR-GET/A (Ø10”, 23 jets Burner) Double layer body with fibre glass wool (1 inch thickness) insulation Ø11” TH Burner BURNER TYPE Model ► Dimensions Diameter x Height (inch) Diameter x Height (mm) Solenoid Loading (kW) Voltage (V/Ph/Hz) Heat input kW (BTU / hr.) Town Gas Propane (L.P Gas) Natural Gas Operating Pressure (inch in Water Column) Town Gas Propane (L.P Gas) Natural Gas Fuel pipe connection (inch) Town Gas / Propane (L.P Gas) / Natural Gas Net / Gross Wt (kgs) Ø10” 23 Jets Burner DRO-1D-HR-GET DRO-2D-HR-GET DRO-1D-HR-GET/A DRO-2D-HR-GET/A Ø34 x 59.1 Ø865 x 1500 Ø38 x 59.1 Ø965 x 1500 Ø34 x 59.1 Ø865 x 1500 Ø38 x 59.1 Ø965 x 1500 0.0101 (110~120/1/50~60) or (220~240/1/50~60) Nil 14.5 (49476) 14.5 (49476) 20 (68242) Nil Nil 11 Ø 0.75 104 / 172 125 / 207 104 / 172 125 / 207 No Parts Name Structure Duck Roaster is constructed of two major parts, the burners and the body The powerful burner is equipped with control panel, heat radiant panel, fuel pipes, amode injector and pilot lighter with valve The control box consists of main cock handle, flame failure device (Safety valve), pilot light and electric solenoid The body is constructed of movable cover, upper, middle and lower body made of stainless steel, inspection door, meat hanger, lighting door and oil drainage pipe It can be operated and repaired easily DRO-1D-HR-GET, DRO-2D-HR-GET (Ø11” TH Burner) DRO-1D-HR-GET/A, DRO-2D-HR-GET/A (Ø10”, 23 jets Burner) No Parts Name Movable cover 8 9 DRO-GET-OM-2012-03-V1 P Inspection opening Upper body Lower body Front protection plate Inspection door Oil tank Detachable perforated lava rock holder Control unit 10 11 12 13 14 14A 15 16 17 DRO-1D-HR-GET, DRO-2D-HR-GET (Ø11” TH Burner) DRO-1D-HR-GET/A, DRO-2D-HR-GET/A (Ø10”, 23 jets Burner) Flame failure device (Safety valve) Gas valve Gas valve handle A-mode injector TH burner Automatic Pilot Sensor (Thermocouple) Pilot valve knob Pilot valve Pilot copper tube Pilot head Pilot switch valve Pilot valve Pilot lighter with hose Heat radiant panel Heat radiant panel supporter S/S detachable Lava rock stand Solenoid Pressure test point Flame failure device (Safety valve) Gas valve Gas valve handle Nil 23 jets Burner Automatic Pilot Sensor (Thermocouple) Pilot valve knob Pilot valve Pilot copper tube Pilot head Pilot switch valve Pilot valve Pilot lighter with hose Heat radiant panel Heat radiant panel supporter S/S detachable Lava rock stand Solenoid Pressure test point P Recommended Replacement Parts List Installed & adjusted by Installer and /or Service Agent 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 DRO-GET-OM-2012-03-V1 ... and repaired easily DRO- 1D-HR -GET, DRO- 2D-HR -GET (Ø11” TH Burner) DRO- 1D-HR -GET/ A, DRO- 2D-HR -GET/ A (Ø10”, 23 jets Burner) No Parts Name Movable cover 8 9 DRO- GET- OM- 2012- 03- V1 P Inspection opening... holder when they are hot to avoid damage DRO- GET- OM- 2012- 03- V1 Model No P Engineering / MEP ratings Sanitation Accessories Safety Remark P DRO- GET- OM- 2012- 03- V1 Duck Roaster Operator’s Manual Duck... Operator’s Manual Specifications Structure of the Combustion System DRO- 1D-HR -GET, DRO- 2D-HR -GET (Ø11” TH Burner) DRO- 1D-HR -GET/ A, DRO- 2D-HR -GET/ A (Ø10”, 23 jets Burner) Double layer body with