Steamer Installation Manual www.profitind.com Steamer Operator’s Manual FSE-1-N2-GET Single steamer FSE-2-N2-GET Double steamer This manual must be retained for future reference FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance CAUTIONS • Improper • All rights reserved All trademarks are the property of their respective owners Reproduction in whole or in part without written permission is prohibited FSE-GET-OM-2012-03-V1 installation, adjustment, alteration, service or maintenance can cause property damage, injury or death Read the installation and operator’s instructions thoroughly before installing or servicing this equipment All installations must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z233.1 / NFPA 54 or Natural Gas and Propane Installation Code, CSA B149.1 NOTE: To keep this appliance area free and clear from combustibles Steamer Operator’s Manual Steamer Operator’s Manual General information and maintenance If the pilot flame does not light up, not turn on the main cock handle If the pilot flame does not light up after turning on the main cock handle or pilot light cannot light up, inform the qualified service agent to take appropriate action on maintenance and replacement Remember to turn off the pilot light valve while not in cooking for an extended period of time The kitchen exhaust system must be turned on whenever the appliance is in operating Always pay attention to any gas leakage from the main cock handle and/or connection joints of the gas pipes If there is leakage problem and strong smell of gas amount appearance, must not turn on any button Turn off the main gas supply valve, open the windows and then inform the qualified service agent for maintenance Clean and drain the water tank daily When the appliance is idle, clean the body and water drainage channel and always keep it tidy To avoid damages on the cabinet body, not strike bulky and heavy objects onto the cabinet Important Note: Operator MUST drain away water completely inside heat exchange chamber everyday after use and MUST turn off the drainage valve after each drainage to avoid damage to the chamber If countries have hard water system, water softener for water supply to the chamber must be added Maintenance and Time Intervals Descriptions Necessary works Body and water tunnel Flue Main gas cock Pilot light valve Flame failure device (safety valve) Electronic ignition General cleaning Leakage check Leakage check Leakage check Burners Thermocouple Heat exchange chamber Water float ball device Water tank Water valve Daily Weekly Every months ○ ● ● ● Performance check Performance check General cleaning Performance check Performance check and replacement (if needed) Drainage check Performance check General cleaning Leakage check Half-yearly ● ● ○ ● ● ○ ○ ○ ○ ● Repair and maintenance must be done by qualified person ○ General maintenance can be carried out by end-users Note: Disconnect the power supply to the appliance before cleaning or servicing, if applicable For technical support, please refer to the page of Technical service contacts Technical Service Contacts : HONG KONG Pro-Fit Industrial Co Ltd Flat A, 8/F., Chung Shun Knitting Centre, 1-3 Wing Yip Street, Kwai Chung, N.T., Hong Kong Phone : (852) 2371-2862 Fax : (852) 2371-2867 E-mail : profit@profitind.com Website : www.profitind.com CHINA Guangdong Foshan Fordex Kitchen Utensils Co Ltd Phone : (86) 0757-86417222 Fax : (86) 0757-86417233 E-mail: foshan@profitind.com FSE-GET-OM-2012-03-V1 P BEIJING Fortune-Cater Equipment Co., Ltd Phone : (86) 010-67676228 Fax : (86) 010-67620538 E-mail: bj@profitind.com SINGAPORE & MALAYSIA Phone : (60) 17-2255446 Fax : (603) 91714788 E-mail: shchew@profitind.com Contents Specifications 2-4 Structure of the Steamer Structure of the combustion system Operation manual General information and maintenance Technical service contacts Steamer Operator’s Manual Steamer Operator’s Manual Operator’s Manual Specifications 1 FSE-1-N2-GET 2 3 4 5 6 10 10 9 13 12 13 12 11 11 Single Steamer (FSE-1-N2-GET) 10 11 12 13 Exhaust tunnel Water tank with automatic float ball valve Cap opening steam outlet Container supporter guide Drainage channel Swivel faucet Water gate valve Flame failure device (safety valve) Main gas cock handle Pilot light Drainage gate valve Inspection hole Electronic ignition Double Steamers (FSE-2-N2-GET) * This appliance is only for professional use and that it should be used by qualified people TURN ON Manufacturer PRO-FIT - Brand : Power Flame Model no FSE-1-N2-GET Product Description Environmental type Single ring steamer Origin Hong Kong, PRC Function Steaming (steam fish, rice, dim-sum and rice cake) Dimension 37.4” x 41.3” x 31.9”H + 17.7”H back splash (950 x 1050 x 810 mmH +450 mmH back splash) - With cut hole opening to suit 20.5” dia steam container - With nos of 2.28” dia full height stainless steel adjustable legs Construction - Engineering/ MEP ratings - One steamer ring with discharge cap 1.5 mm thick 304, no finishing stainless steel range top with insulation underneath and recess to the front with drain channel Lower part burner housing is constructed of 2.0 mm thick stainless steel sheet Heat exchange type - equipped with one stainless steel recycle steam generator heated from nos of less heat-input high speed turbo jet burner Electronic ignition Auto water refilling system unit of range top mounted European swivel faucet Stainless steel exterior body for easy cleaning Accessories - Particulars FSE-GET-OM-2012-03-V1 Step Turn on the Pilot light (10) - Supplied with set of steam container (consists of each steam container supporter, 7-hole plate, container cover and four each steam container and rice pan) Optional – single or double compartments of removable rice roll tray - With safety valve – flame failure device Over heat protection for heat exchange chamber - Able to generate steam at 100ºC within minutes Noise level is less than 70 dB Flue temperature at exhaust chamber is less than 200ºC P Step Step Press the Safety Valve (8) and the Electronic Ignition Button (13) simultaneously Turn on the main cock (9) SHUT OFF a) For temporary shut off, just turn off the Main Gas Cock (9) Leave the Pilot Light (10) on b) If the appliance is not in use, turn off all the gas valves Also shut off Water Gate Valve (7) and Drainage Gate Valve (11) after draining water off from the chamber Temporary shut off Electrical requirement for solenoid 0.0154 kW (110-120V/1ph/50~60Hz) or (220-240V/1ph/50~60Hz) Heat input : Town Gas : 45 kW (153 546 BTU / hr ) Propane Gas : 45 kW (153 546 BTU / hr ) Natural Gas : 45 kW (153 546 BTU / hr ) Sanitation Safety a) Turn on the exhaust fan to keep the kitchen in good ventilation Make sure water in the water tank is up to the standard level b) Before lighting the appliance, ensure all gas valves are in closed position c) Turn on the Pilot Light (10) Press the Electronic Ignition Button (13) and Flame failure device (safety valve) (8) simultaneously to light the pilot Once the pilot flame is established, hold the buttons for 30 seconds d) If the pilot flame is not lit, wait for minutes before attempting step (c) e) Turn on the Main Gas Cock (9) until a desirable flame is obtained Steam will be produced shortly (normally in minutes) Not in use Leave the Pilot Light (10) on Turn off the Pilot Light (10) Turn off the Main Gas Cock (9) Turn off the Main Gas Cock (9) Important Notes: a) Make sure water is removed from the heat exchange chamber at least once a day b) If countries have hard water problem, water softener must be added to supply soft water to the chamber WHAT TO DO IF YOU SMELL GAS: • • • • • • • Do not light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a phone outside the building Follow your gas supplier’s instructions If your gas supplier cannot be reached, call the fire department Installation and service must be performed by a qualified installer, service agent or the gas supplier P FSE-GET-OM-2012-03-V1 Steamer Operator’s Manual Steamer Operator’s Manual Structure of the combustion system Specifications FSE-2-N2-GET No Parts Name Recommended Replacement parts list Installed & adjusted by Installer and / or service agent Gas supply pipe Main gas cock handle Main gas valve Pilot valve knob Pilot valve 9 Flame failure device (safety valve) 9 Electronic ignition with battery box 9 Automatic pilot sensor 9 Pilot head 9 10 Pilot burner 9 11 Stainless steel turbo jet burner 12 Overheat sensor device with sensor tip 13 Manufacturer PRO-FIT - Brand : Power Flame Model no FSE-2-N2-GET Product Description Environmental type Double ring steamer Origin Hong Kong, PRC Function Steaming (steam fish, rice, dim-sum and rice cake) Dimension 70.9” x 41.3” x 31.9”H + 17.7”H back splash (1800 x 1050 x 810 mmH +450 mmH back splash) - with cut hole opening to suit 20.5” dia steam container - with nos of 2.28” dia full height stainless steel adjustable legs Construction - - Two steamer rings with discharge caps 1.5 mm thick 304, no finishing stainless steel range top with insulation underneath and recess to the front with drain channel Lower part burner housing is constructed of 2.0 mm thick stainless steel sheet Heat exchange type - equipped with one stainless steel recycle steam generator heated from nos of less heat-input high speed turbo jet burner Electronic ignition Auto water refilling system unit of range top mounted European swivel faucet Engineering/ MEP ratings - Sanitation Stainless steel exterior body for easy cleaning 9 Accessories - Pressure test point 9 14 Main gas-in jet 9 15 Pilot Jet 9 16 Solenoid 9 FSE-GET-OM-2012-03-V1 P - Electrical requirement for solenoid 0.0154 kW (110-120V/1ph/50~60Hz) or (220-240V/1ph/50~60Hz) Heat input : Town Gas : x 45 kW (153546 BTU / hr ) Propane Gas : x 45 kW (153546 BTU / hr ) Natural Gas : x 45 kW (153546 BTU / hr ) - Supplied with sets of steam container (consists of each steam container supporter, 7-hole plate, container cover and four each steam container and rice pan) Optional – single or double compartments of removable rice roll tray Safety - With safety valve – flame failure device Over heat protection for heat exchange chamber Particulars - Able to generate steam at 100ºC within minutes Noise level less than 70 dB Flue temperature at exhaust chamber less than 200ºC P FSE-GET-OM-2012-03-V1 Steamer Operator’s Manual Steamer Operator’s Manual Specifications Structure The steamer is constructed of high quality stainless steel with three major portions: the stainless steel turbo jet burners, the exterior body and the stainless steel heat exchange chamber The top of the steamer is constructed of stainless steel with slope to water drainage channel with perforated cover and a steam discharge cap opening The exterior body is constructed of stainless steel cover panels The heat exchange chamber is newly designed It can produce a great volume of powerful steam from the heat exchange chamber in a short while Steam is an extremely efficient heat transfer medium, it goes up from cap opening and carries a great deal of heat energy which readily transfers directly to the food and therefore more time and power can be saved The inbuilt water tank is equipped with automatic float ball device to control water level and check cover To ensure safety, the steamer is equipped with overheat device and cut off to heat exchange chamber as well as the flame failure device (safety valve) to ensure safety operation The gas burner system is equipped with specially designed stainless steel turbo jet burners, the flue, the frame, the side and the front cover panels and adjustable bullet feet The front panel is equipped with main cock handle, pilot light, flame failure device (safety valve), the inspection hole, the electronic ignition, etc No FSE-1-N2-GET Single Steamer FSE-2-N2-GET Double Steamer Specifications of Steamer (Dim Sum) Model ► Dimensions Width x Depth x Height (inch) Width x Depth x Height (mm) Solenoid Loading (kW) Voltage (V/Ph/Hz) Heat input kW (BTU / hr.) Town Gas / Propane (L.P Gas) / Natural Gas Operating Pressure (inch in Water Column) Town Gas Propane (L.P Gas) Natural Gas Fuel pipe connection (inch) Town Gas / Propane (L.P Gas) / Natural Gas Water inlet / Drainage pipe (inch) Water inlet / Drain Net / Gross Wt (kgs) Single Steamer FSE-1-N2-GET Double Steamer FSE-2-N2-GET 37.4 x 41.3 x (31.9 + 17.7) 70.9 x 41.3 x (31.9 + 17.7) 950 x 1050 x (810+450) 1800 x 1050 x (810+450) 0.0154 (110~120/1/50~60) or (220~240/1/50~60) 45 (153546) x 45 (153546) 11 11 Ø1 x Ø1 Ø0.5 / Ø1.5 172 / 272 Ø0.5 / Ø1.5 342 / 502 Name FSE-1-N2-GET FSE-2-N2-GET Water tank with ball cock valve Quantity Swivel Faucet 1 Stainless steel heat exchange chamber Water drainage pipe (heat exchange chamber) Water drainage pipe valve Automatic float ball 1 Stainless steel float ball valve 1 Water inlet valve 1 Water inlet valve knob 1 Exhaust channel 10 Cap opening steam outlet 11 Drainage channel with perforated cover 1 12 Front panel 1 13 Side Panel 2 Structure of Single Steamer Structure of Double Steamer FSE-1-N2-GET FSE-2-N2-GET Standard Accessories NO Dimensions (L x D x H) Steam container supporter Parts Name FS-SCS-1 Ø20.5” x 4.72” (Ø520 x 120 mm) 7-hole plate FS-7HP-1 Ø23.6” (Ø600 mm) Steam container FS-SC-1 Ø20.5” X 4.53” (Ø520 x 115 mm) FS-SCC-1 Ø20.5” X 7.84” (Ø520 x 200 mm) FS-RP-1 Ø16.9” X 2.76” (Ø430 x 70 mm) Removable rice roll tray (single compartment) FS-RRT-1 17.3” x 23.0” x 5.31” (440 x 585 x 135 mm) Removable rice roll tray (double compartments) FS-RRT-2 34.1” X 23.0” X 5.31” (865 X 585 X 135 mm) Steam container cover Rice pan Optional Accessories FSE-GET-OM-2012-03-V1 P P FSE-GET-OM-2012-03-V1 ... (865 X 585 X 135 mm) Steam container cover Rice pan Optional Accessories FSE- GET- OM- 2012- 03- V1 P P FSE- GET- OM- 2012- 03- V1 ... the gas supplier P FSE- GET- OM- 2012- 03- V1 Steamer Operator’s Manual Steamer Operator’s Manual Structure of the combustion system Specifications FSE- 2-N2 -GET No Parts Name Recommended Replacement... profit@profitind.com Website : www.profitind.com CHINA Guangdong Foshan Fordex Kitchen Utensils Co Ltd Phone : (86) 0757-86417222 Fax : (86) 0757-86417233 E-mail: foshan@profitind.com FSE- GET- OM- 2012- 03- V1