Hoàn thiện hoạt động bảo trì tại Nhà máy nước Thủ Đức

   B B Ù Ù I I T T H H A A N N H H G G I I A A N N G G       CHUYÊN NGÀNH:  34.05 PGS.TS   TP. 11 i   bo trì ti Nhà máy c        tháng 1  Bùi Thanh Giang ii   o trì ti Nhà má      7   công tác        .     - i          - Ban L        .      tháng 1   iii  Trang        vi  HÌNH  vii  viii  1.          ix  x 3. P  x 4.   x 5.         xi 6.        xi :        1 1.1       o trì  1 1.1.1   1 1.1.2 Lch s bo trì 2 1.1.3            3 1.1.4        . 4 1.1.5  8 1.2        11 1.2.1         . 11 1.2.2 ,               11 1.2.3                   12 1.3   14 1.3.1        . 14 1.3.2            18 1.3.3   19 1.4                          20 iv 2 :          22 2.1                 22 2.1.1      22 2.1.2  22 2.2         trong    31 2.2.1          31 2.2.2  32 2.2.3         32 2.3                         36 2.3.1        36 2.3.2             38 2.3.3   40 2.4                  41 2.5   bên   43 2.5.1         43 2.5.2       47 2.6                 bên   49 2.7                     50 3 :   53 3.1             53 3.1.1   53 3.1.2             . 54 3.1.3       54 3.2  55 3.3   55 3.3.1 1 :   55 3.3.2 2 :  60 3.3.3 3 :                65 3.3.4 4 :  70 3.3.5   74 3.4  76 v      78  80 1 :     (        ) 81 2 :     (      trong) 82 3 :   84 4 :  MT bên  85 5 :                     86 vi     -      - - - -Condition Based Maintenance (CBM) :    -Design Out Maintenan - - -Mainten -Mean Time Between Failures (MTBF) :     2    -Mean Time To Repair (MTTR) :  - - -Periodic maintenance ( Time based maintenance - TBM hay Fixed Time -Predictive  -Proactive  - nhà máy - -Risk Based Maintenance (R               -Total Productive Maint (TPM)  vii   Trang Hình 1.1 :  03 Hình 1.2 :  06 Hình 1.3:  09 Hình 1.4 :   pháp  13 Hình 1.5 :  16 Hình 1.6 :    17 Hình 1.7 :    17 Hình 2.1:  23 Hình 2.2:                      25 2.3-7 : ,             26 2.8 :          34 Hình 2.9 :     35 3.1:                          60 3.2:          62 3.3:  PX.    64  Trang 2.1 : áy s 28 2.2 :   30 2.3 :       -    2010-2011 30 2.4 :     , , 2010 40 2.5 :  42 2.6 :   2011-2015 44 2.7 :         2006-2010 48 2.8 :  49 3.1:                       67 viii T                ,  trong l             : -         ,     ,      . - ,        .              .      , ngh                           . ,                 .              :  .                           ,                             ,                .           vn hành Nhà máy       sinh h              -                     ung. ix  1.           Trong nhng nm gn y, s phát trin ca c khí hóa và t ng hóa  làm máy móc và thit b càng a dng và phc tp hn,                    .   ,          ,            .              ,                   . Cn ,  ,                   .    n                                     --.    , l ,  ,      , ,                        .  ,                . ,  --.   n nay,   100%  ,           50 %                    Minh,           ,   ,       . V           , -           . Tuy nhiên,    , trong khi                                    . [...]... gây ra trong các , D 1.1.4.2 B , gi này -6B O TRÌ RCM TPM chính xác (B ai Nghe Nhìn kéo dài trì kéo dài trì Phòng phòng Ng i Giám sát rung Giám sát Giám sát tình Giám sát Giám sát Giám sát Giám sát vòng quay Máy k.tra Phân tích pháp tay bôi sát tình trang t giám sát Hình 1.2 : Phân lo i b o trì giam sát siêu âm -7- : B o trì phòng ng a tr c ti p: B o trì phòng ng a gián ti p: i Out Maintenance,... , , , , , p - 15 - 1.3.1.2 n - - a m c a lo i b ph n b o trì t p trung và riêng bi t trì, t ,x i : m c a lo i t ch c b o trì t p trung và k t h p : a ,t ,g SX h : m c a lo i t ch c b o trì phân tán và riêng bi t - 16 - : , SX trì d ó , chi : Khó phát huy h hó m c a lo i t ch c b o trì phân tán và k t h p : , , ó : Khó xác * ch c b o trì : Tài chánh, mua hàng Hình 1.5: hó - 17 - Tài chánh,... thay trì; ; ; ; -9- : Hình 1.3: : - 10 - Máy móc In n trong có) - 11 - không tr 1.2 1.2.1 , , 1.2.2 , , , trúc th , : - 12 - , thay , - , , 1.2.3 , , , - , , -V 03 ng g i là b o trì ph c h i không k ho ch -B nh k (Fixed , ghi Time Maintenance, FTM ) n: c - 13 - - B o trì tình tr ng (Condition CBM) m g Hình 1.4 : v i nh ng gi i pháp b o trì khác nhau : Based Maintenance, - 14 - - B o trì thi...x N o trì t i Nhà má q , ê yêu tài 1- , 2- pháp , 3 P (1), , - , (2), , , , 4 , , , , xi :N c , liên quan 5 , , , , giúp nhà , trong 6 Trong o trì t i Nhà má , 3 , : - , - , -1- 1.1 1.1.1 trì các (Anh) : , : - : , ; ,q ; , ; ; L ; , - : , ; , ; , -2- 1.1.2 ã -3- , là Hình 1.1 : : , trang... nghiê , ,l pk h b o trì ph c h i, h th c hi iv i t : , , , , , (IFE), , , , , , , - 20 - , 5 (1) : , 10 ( 20 ) (2) ( ( ) ) : 0,0 1,0 ( ) 1,0 (3) : ( ( 2), ( 1), ( 3), 4) (4) (5) 1 4, 2,5 , , , : , trang 101- 1.4 , , , ,c , , , , - 21 - : : : ; ; : ; : ; , , g; , , (EFE) , : , trang 66- 1 1 , vai t , 1 2 , ,t , , , , , - 22 - 2.1 2.1.1 , , 450.000 m3/ , Nhà máy l , nh , ( ) 7 ,1... , nh , ( ) 7 ,1 - ( ) 37 , 03 c 174 , : 45 , 4 7 47 2.1.2 2.1.2.1 , , - 23 - Hình 2.1: , , ,n , - 24 - , , , , , , , ( -International Water Association-IWA) 2.1.2.2 QCVN 01:2009/BYT, , BYT Nhà máy trên 2.2: ( ) : t 2400 mm, dài 10,8 (Poly Aluminium chloride) . i   bo trì ti Nhà máy c    . ii   o trì ti Nhà má     .        1 1.1       o trì   1 1.1.1   1 1.1.2 Lch s bo trì  2 1.1.3           