Yamaha Virago XV 250P owner
PRINTED IN JAPAN2003.02-0.3×1 CR(E)PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.4TN-28199-E2XV250POWNER’S MANUAL D:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-6.fmL D:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-INT.fmREAA00100 EAA20301INTRODUCTIONCongratulations on your purchase of theYamaha XV250P. This model is the result ofYamaha’s vast experience in the productionof fine sporting, touring, and pacesetting rac-ing machines. It represents the high degree ofcraftsmanship and reliability that have madeYamaha a leader in these fields.This manual will give you an understanding ofthe operation, inspection, and basic mainte-nance of this motorcycle. If you have anyquestions about the operation or maintenanceof your motorcycle, please consult a Yamahadealer.XV250POWNER’S MANUAL©2003 by Yamaha Motor Co., Ltd.1st Edition, January 2003All rights reserved. Any reprinting orunauthorized use without the writtenpermission of Yamaha Motor Co., Ltd.is expressly prohibited.Printed in Japan D:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-INT.fmLEAA10603IMPORTANT MANUAL INFORMATIONParticularly important information is distin-guished in this manual by the following nota-tions:The Safety Alert Symbol means ATTENTION!BECOME ALERT! YOUR SAFETY IS IN-VOLVED!WARNINGFailure to follow WARNING instructions couldresult in severe injury or death to the motor-cycle operator, a bystander or a person in-specting or repairing the motorcycle.CAUTION:A CAUTION indicates special precautionsthat must be taken to avoid damage to themotorcycle.NOTE:A NOTE provides key information to makeprocedures easier or clearer. D:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-INT.fmREUU00001NOTE:●This manual should be considered a per-manent part of this motorcycle andshould remain with it even if the motor-cycle is subsequently sold.●Yamaha continually seeks advance-ments in product design and quality.Therefore, while this manual contains themost current product information avail-able at the time of printing, there may beminor discrepancies between yourmotorcycle and this manual. If there isany question concerning this manual,please consult your Yamaha dealer.EUU60100WARNINGPLEASE READ THIS MANUAL CAREFUL-LY AND COMPLETELY BEFORE OPERAT-ING THIS MOTORCYCLE. CONTENTSLD:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-4tnTOC.fmGIVE SAFETY THE RIGHT OF WAY .1-1DESCRIPTION 2-1MOTORCYCLE IDENTIFICATION .3-1Identification numbers 3-1Key identification number .3-1Frame serial number 3-2Model label .3-2CONTROL FUNCTIONS .4-1Main switch .4-1Indicator lights .4-2Speedometer 4-2Handlebar switches 4-3Clutch lever .4-6Shift pedal .4-6Front brake lever .4-6Rear brake pedal 4-6Fuel tank cap 4-7Fuel cock 4-8Starter “CHOKE” 4-9Steering lock 4-10Seat 4-10Rear shock absorber adjustment . 4-11Sidestand . 4-11Ignition circuit cut-off system 4-13PRE-OPERATION CHECKS 5-1Brakes 5-3Front brake fluid leakage . 5-3Clutch . 5-4Throttle grip 5-4Engine oil 5-5Chain 5-5Tires . 5-6Cast wheels 5-9Chassis fasteners . 5-9Lights, signals and switches 5-10Battery 5-10EAA30001 1-2RD:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-4tnTOC.fmFuel .5-10OPERATION AND IMPORTANT RIDING POINTS 6-1Starting and warming up a cold engine 6-1Starting a warm engine 6-3Shifting 6-3Engine break-in 6-4Parking 6-5PERIODIC MAINTENANCE ANDMINOR REPAIR 7-1Tool kit 7-1Periodic maintenance/lubrication .7-3Engine oil 7-6Air filter 7-9Carburetor adjustment 7-12Idle speed adjustment 7-12Throttle cable free play inspection 7-13Valve clearance adjustment .7-14Spark plug inspection .7-14Front brake lever free play adjustment 7-15Rear brake adjustment . 7-16Brake light switch adjustment 7-18Checking the front brake pads and rear brake shoes . 7-18Inspecting the brake fluid level 7-20Brake fluid replacement . 7-21Clutch adjustment 7-21Drive chain slack check . 7-22Drive chain slack adjustment . 7-23Drive chain lubrication 7-25Cable inspection and lubrication 7-25Throttle cable and grip lubrication 7-26Brake and shift pedals . 7-26Brake and clutch levers 7-26Sidestand . 7-26Rear suspension 7-26Front fork inspection 7-27Steering inspection 7-28Wheel bearings 7-28Battery 7-28 1-3LD:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-4tnTOC.fmReplenishing the battery fluid .7-30Fuse replacement .7-31Headlight bulb replacement 7-31Front wheel removal .7-33Front wheel installation .7-34Rear wheel removal 7-35Rear wheel installation .7-37Troubleshooting 7-38Troubleshooting chart .7-39CLEANING AND STORAGE .8-1A. Cleaning .8-1B. Storage .8-2SPECIFICATIONS .9-1Conversion table .9-5 1-1D:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-1.fmRGIVE SAFETY THE RIGHT OF WAYEUU75901Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling ofpower and freedom. However, they also impose certain limits, which you must accept;even the best motorcycle does not ignore the laws of physics.Regular care and maintenance are essential for preserving your motorcycle’s value andoperating condition. Moreover, what is true for the motorcycle is also true for the rider:good performance depends on being in good shape. Riding under the influence of med-ication, drugs and alcohol is, of course, out of the question. Motorcycle riders – morethan car drivers – must always be at their mental and physical best. Under the influenceof even small amounts of alcohol, there is a tendency to take dangerous risks.Protective clothing is as essential for the motorcycle rider as seat belts are for car driv-ers and passengers. Always wear a complete motorcycle suit (whether made of leatheror tear-resistant synthetic materials with protectors), sturdy boots, motorcycle glovesand a properly fitting helmet. Optimum protective wear, however, should not encouragecarelessness. Though full-coverage helmets and suits, in particular, create an illusionof total safety and protection, motorcyclists will always be vulnerable. Riders who lackcritical self-control run the risk of going too fast and are apt to take chances. This is evenmore dangerous in wet weather. The good motorcyclist rides safely, predictably and de-fensively – avoiding all dangers, including those caused by others.Enjoy your ride! 2-1D:\Yuki-Data\Yuki_YMC\HM02L006_XV250P-E2\English\E-2.fmLEAA50000DESCRIPTION1. Tail/brake light2. Rear turn signal light3. Tool kit4. Seat5. Air filter6. Front turn signal light7. Brake pedal8. Footrest9. Headlight10. Fuel tank11. Rear wheel12. Main switch13. Shift pedal14. Steering lock15. Front wheel16. Clutch lever17. Handlebar switches18. Speedometer19. Brake lever20. Throttle grip [...]... spare parts from a Yamaha dealer or for reference in case the vehicle is stolen 1 KEY IDENTIFICATION NUMBER: 2 FRAME SERIAL NUMBER: 1 Key identification number 3 MODEL LABEL INFORMATION: 3-1 L D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-3.fm EAA60201 EAA62200 Frame serial number The frame serial number is stamped into the steering head pipe Model label The model label is affixed to the frame under... released There should be a free play of 3 ~ 5 mm at the throttle grip If the free play is incorrect, ask a Yamaha dealer to make this adjustment If brake fluid leakage is found, ask a Yamaha dealer for immediate repairs Such leakage could indicate a hazardous condition 5-4 L D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-5.fm EAE40105 EUU32303 Engine oil Make sure the engine oil is at the specified level... shortened tire life EAE85101 Chassis fasteners Always check the tightness of all chassis nuts, bolts and screws before a ride Take the motorcycle to a Yamaha dealer or refer to the Service Manual for correct tightening torque 5-9 R D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-5.fm EAE71500 EAE80000 Lights, signals and switches Check all the lights, meter lights and indicator lights to make sure they... NO The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer NO The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer NO The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running: 6 Move the sidestand up 7 Keep the clutch lever... 4-10 for seat removal procedures.) Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 1 Frame serial number 1 Model label 3-2 R D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-4.fm EAB00000 EAB00600 CONTROL FUNCTIONS OFF: All electrical circuits are switched off The key can be removed in this position EAB00100 Main... for this model), and vehicle speed 5-6 L D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-5.fm EUU67701 2 Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the side wall is cracked, contact a Yamaha dealer immediately and have the tire replaced WARNING Proper loading... injury 5-7 R D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-5.fm EUU12600 NOTE: These limits may be different by regulation from country to country If so, conform to the limits specified by the regulations of your own country EUU68402 WARNING 1 Tread depth 2 Side wall 1 It is dangerous to ride with a worn-out tire When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately... loss of control Yamaha has designed into this motorcycle a lockout system to assist the operator in fulfilling the responsibility of retracting the sidestand Please check carefully the operating instructions listed below and if there is any indication of a malfunction, return the motorcycle to a Yamaha dealer immediately for repair EW000045 WARNING If a malfunction is noted, have a Yamaha dealer check... the clutch when shifting EAB90101 Rear brake pedal The rear brake pedal is on the right side of the motorcycle Press down on the brake pedal to apply the rear brake 4-6 R D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-4.fm EAC00101 EUU01200 Fuel tank cap TO OPEN: Insert the key and turn it 1/4 turn clockwise The lock will be released and the cap can be opened NOTE: This tank cap cannot be closed unless... riding the motorcycle 1 Unlock TO CLOSE: Push the tank cap into position with the key inserted To remove the key, turn it counterclockwise to the original position 4-7 L D:\Yuki-Data\Yuki_YMC\HM02L006 _XV2 50P-E2\English\E-4.fm EAC10205 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filtering it The fuel cock has three positions, which should be set as illustrated ON: . PAPERYAMAHA MOTOR CO., LTD.4TN-28199-E 2XV2 50POWNER’S MANUAL D:Yuki-DataYuki_YMCHM02L006 _XV2 50P-E2EnglishE-6.fmL D:Yuki-DataYuki_YMCHM02L006 _XV2 50P-E2EnglishE-INT.fmREAA00100. operation or maintenanceof your motorcycle, please consult a Yamahadealer .XV2 50POWNER’S MANUAL 2003 by Yamaha Motor Co., Ltd.1st Edition, January 2003All rights