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04.08 INSTALLATION INSTRUCTIONS ELECTRIC SLIDING DOOR O R I G I N A L MERCEDES SPRINTER VOLKSW AGEN CRAFTER from 2006 7496-110, 7496-1101 7496-1102, 7496-1103 7496-110 Basic. 7496-1 101 Including Remote Control (2 pcs.) 7496-1102 Including Door Operating by slightly pulling original han & preventing door opening while vehicle in 7496-1103 Including Door Operating by slightly pulling original han & preventing door opening while vehicle in 7496-1104 Including THEFT PREVENTION TO PROTECT YOUR CARGO door can be opened only with remote contr Ø12mm Ø6mm 03.08 FOR 0000 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSW AGEN CRAFTER Ø16mm O R I G I N A L Ø11.5mm Ø9mm Ø6.5mm Ø5 .5mm (LONG) Ø4 .9mm Ø3.5mm 13mm 10mm 8mm 1/4" Ø13mm Ø10mm Ø27mm Ø7mm REQUIRED TOOLS Ø4mm WHITE MARKER 10mm 13mm 8mm 1 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER 05.08 O R I G I N A L REMOVE ORIGINAL STOPPER 2 REMOVE ORIGINAL BOLT 3 REMOVE ORIGINAL COVER 4 BLIND NUT 5 LOCATE TEMPLATE ON ORIGINAL HOLES DRILL 3 HOLES Ø3.5mm ENLARGE TO Ø6.5mm AND THEN TO Ø9mm Page 1 FASTEN BRACKET USING 3 BOLTS M6x25 TOOL FOR BLIND NUT TIGHT FAST INSERT 3 BLIND NUT USING SPECIAL TOOL 05.08 O R I G I N A L Page 2 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER ? INSERT BRACKET AND FASTEN WITH SOCKETHEAD BOLT M6x10 FASTEN BRACKET USING 2 NUTS 1 3 4 LOCATE TEMPLATE ON ORIGINAL HOLE AND DRILL 2 HOLES Ø6.5mm STOPPER PUSH DRILL Ø 3.5mm THROUGH SPACER, REMOVE BRACKET AND ENLARGE HOLE TO Ø6.5mm AND Ø11.5mm ? 2 05.08 O R I G I N A L Page 3 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER 1 FASTEN UNIT AS SHOWN USING 7 SCREWS 5x19 (SELFDRILLING) 2 ORIGINAL CABLE CHANGE LOCATION NEW CABLE CONNECT CABLES AS SHOWN NEXT FIG. ORIGINAL CABLE REMOVE ORIGINAL CLIPS 05.08 O R I G I N A L ENLARGE THIS HOLE TO Ø16mm (FOR WIRES) ENLARGE THIS HOLE TO Ø6mm ENLARGE THIS HOLE TO Ø6mm Page 4 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER INSTALL TEMPLATE TO ORIGINAL HOLE AND DRLL 13 HOLES Ø3.5mm BOLT M8x40 1 2 3 ENLARGE ALL HOLES TO Ø6.5mm ENLARGE HOLES TO Ø9mm (FOR BLIND NUTS) 5 BLIND NUTS BLIND NUT TOOL FOR BLIND NUT TIGHT FAST SOCKETHEAD BOLT M6x10 05.08 O R I G I N A L Page 5 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER INSERT PIN INSERT PIN CABLE TIE INSTALL ARM 7 SHUT THE DOOR 10 ADJUST TO 10mm 3 BOLTS M6x30 2 BOLTS M6x15 +NUTS ORIGINAL BOLT 2 BOLTS M6x30 SHUT THE DOOR 4 5 6 05.08 O R I G I N A L Page 6 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER CUT ORIGINAL COVER AS SHOWN 8 89 28 75 16.5 SCREW 4x16 SELFDRILLING +COVER SCREW 4x16 SELFDRILLING +COVER 550 20 80 330 SCREW 4x16 SELFDRILLING +COVER 661 673 640 DRILL Ø15mm DRILL Ø15mm BLIND NUT TOOL FOR BLIND NUT TIGHT FAST 05.08 O R I G I N A L PULL OUT ORIGINAL RUBBER Page 7 ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER 1 2 LOCATE ARM ON ORIGINAL HOLE NUT PUSH PUSH DRILL Ø6.5mm AND REMOVE UNIT ENLARGE HOLES TO Ø9mm INSERT 2 BLIND NUTS AND FASTEN UNIT WITH 2 BOLTS M6x30 3 DRILL Ø5.5 mm DRILL Ø5.5 mm DRILL Ø5.5 mm DRILL Ø5.5 mm DRILL Ø5.5 mm DRILL Ø6.5 mm DRILL Ø6.5 mm DRILL Ø6.5 mm REMOVE UNIT AFTER DRILLING DRILL Ø6.5 mm BLIND NUT TOOL FOR BLIND NUT TIGHT FAST 05.08 4 ENLARGE 2 HOLES TO Ø9mm DISCARD ELECTRIC SLIDING DOOR MERCEDES SPRINTER, VOLKSWAGEN CRAFTER O R I G I N A L Page 8 5 INSERT 2 BLIND NUTS USING SPECIAL TOOL