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TRANSMISSION & DRIVELINE SECTION TM TRANSAXLE & TRANSMISSION A B C TM E CONTENTS CVT: RE0F09B Component Parts Location 30 Component Description 31 FEATURES OF NEW MODEL 12 APPLICATION NOTICE .12 LOCK-UP AND SELECT CONTROL SYSTEM 32 G System Diagram 32 System Description 32 Component Parts Location 33 Component Description 34 H SHIFT CONTROL SYSTEM 35 I How to Check Vehicle Type 12 BASIC INSPECTION 13 DIAGNOSIS AND REPAIR WORK FLOW 13 Work Flow 13 Diagnostic Work Sheet 14 System Diagram 35 System Description 35 Component Parts Location 36 Component Description 37 INSPECTION AND ADJUSTMENT 16 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 16 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Precaution for TCM and CVT Assembly Replacement 16 FUNCTION DIAGNOSIS 17 J SHIFT LOCK SYSTEM 38 System Description 38 Component Parts Location 39 Component Description 39 K ON BOARD DIAGNOSTIC (OBD) SYSTEM 40 L CVT SYSTEM .17 Diagnosis Description 40 System Diagram 17 Component Parts Location 18 DIAGNOSIS SYSTEM (TCM) 42 M CONSULT-III Function (TRANSMISSION) 42 Diagnostic Tool Function 45 MECHANICAL SYSTEM 20 Cross-Sectional View 20 System Diagram 21 System Description 21 Component Parts Location 22 Component Description 23 F COMPONENT DIAGNOSIS 46 N U1000 CAN COMM CIRCUIT 46 Description .46 DTC Logic 46 Diagnosis Procedure .46 O System Diagram 24 System Description 24 Component Parts Location 25 Component Description 26 P0615 START SIGNAL 47 P CONTROL SYSTEM 28 P0703 STOP LAMP SWITCH 49 HYDRAULIC CONTROL SYSTEM 24 System Diagram 28 System Description 28 Revision: 2008 December Description .47 DTC Logic 47 Diagnosis Procedure .47 TM-1 Description .49 J32 DTC Logic 49 Diagnosis Procedure 49 Component Inspection (Stop Lamp Switch) 50 P0705 PARK/NEUTRAL POSITION SWITCH 52 Description 52 DTC Logic 52 Diagnosis Procedure 52 Component Inspection 53 P0710 CVT FLUID TEMPERATURE SENSOR 55 Description 55 DTC Logic 55 Diagnosis Procedure 55 Component Inspection (CVT Fluid Temperature Sensor) 56 P0715 INPUT SPEED SENSOR (PRI SPEED SENSOR) 57 Description 57 DTC Logic 57 Diagnosis Procedure 57 P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) 60 Description 60 DTC Logic 60 Diagnosis Procedure 60 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 72 P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRESSURE SOLENOID VALVE) 73 Description 73 DTC Logic 73 Diagnosis Procedure 73 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 74 P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE (SEC PRESSURE SOLENOID VALVE) 75 Description 75 DTC Logic 75 Diagnosis Procedure 75 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 76 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 76 P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRESSURE SOLENOID VALVE) 77 Description 64 DTC Logic 64 Diagnosis Procedure 64 Description 77 DTC Logic 77 Diagnosis Procedure 77 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 78 P0730 BELT DAMAGE 65 P0826 MANUAL MODE SWITCH 79 P0725 ENGINE SPEED SIGNAL 64 Description 65 DTC Logic 65 Diagnosis Procedure 65 P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE 67 Description 67 DTC Logic 67 Diagnosis Procedure 67 Component Inspection (Torque Converter Clutch Solenoid Valve) 68 P0744 A/T TCC S/V FUNCTION (LOCK-UP) 69 Description 69 DTC Logic 69 Diagnosis Procedure 69 Component Inspection (Torque Converter Clutch Solenoid Valve) 70 Component Inspection (Lock-up Select Solenoid Valve) 70 P0745 LINE PRESSURE SOLENOID VALVE 71 Description 71 DTC Logic 71 Diagnosis Procedure 71 Revision: 2008 December Description 79 DTC Logic 79 Diagnosis Procedure 79 Component Inspection (Manual Mode Switch) 81 P0840 TRANSMISSION FLUID PRESSURE SENSOR A (SEC PRESSURE SENSOR) 82 Description 82 DTC Logic 82 Diagnosis Procedure 82 P0841 PRESSURE SENSOR FUNCTION 85 Description 85 DTC Logic 85 Diagnosis Procedure 85 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 86 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 86 P0845 TRANSMISSION FLUID PRESSURE SENSOR B (PRI PRESSURE SENSOR) 88 Description 88 DTC Logic 88 TM-2 J32 Diagnosis Procedure 88 Diagnosis Procedure 108 P0868 SECONDARY PRESSURE DOWN 91 SHIFT POSITION INDICATOR CIRCUIT 110 Description 91 DTC Logic 91 Diagnosis Procedure 91 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 92 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 92 Description 110 Component Function Check 110 Diagnosis Procedure 110 Description 111 Wiring Diagram - CVT SHIFT LOCK SYSTEM - 111 Component Function Check 113 Diagnosis Procedure 114 Component Inspection (Stop Lamp Switch) 115 Component Inspection (Shift Lock Solenoid) 116 ECU DIAGNOSIS 117 Reference Value 117 Wiring Diagram - CVT CONTROL SYSTEM - 122 Fail-safe 126 DTC Inspection Priority Chart 127 DTC Index 127 Description 96 DTC Logic 96 Diagnosis Procedure 96 Description 97 DTC Logic 97 Diagnosis Procedure 97 P1723 CVT SPEED SENSOR FUNCTION 99 Description 99 DTC Logic 99 Diagnosis Procedure 99 SYSTEM SYMPTOM 129 PRECAUTION 141 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" 141 Precaution Necessary for Steering Wheel Rotation after Battery Disconnect 141 Precaution for Procedure without Cowl Top Cover 142 Precaution for On Board Diagnosis (OBD) System of CVT and Engine 142 Precaution for TCM and CVT Assembly Replacement 142 Removal and Installation Procedure for CVT Unit Connector 142 Precaution 144 Service Notice or Precaution 144 ATFTEMP COUNT Conversion Table 145 Description 102 DTC Logic 102 Diagnosis Procedure 102 Component Inspection (Lock-up Select Solenoid Valve) 103 PREPARATION 146 H I J K L M N O Special Service Tools 146 Commercial Service Tools 146 ON-VEHICLE MAINTENANCE 148 CVT FLUID 148 Inspection 148 Changing 149 P1778 STEP MOTOR - FUNCTION 108 Revision: 2008 December G PREPARATION 146 P1777 STEP MOTOR 105 Description 108 DTC Logic 108 F PRECAUTIONS 141 P1740 LOCK-UP SELECT SOLENOID VALVE 102 Description 105 DTC Logic 105 Diagnosis Procedure 105 Component Inspection (Step Motor) 106 E Symptom Table 129 Description 101 DTC Logic 101 Diagnosis Procedure 101 Description 104 DTC Logic 104 Diagnosis Procedure 104 TM SYMPTOM DIAGNOSIS 129 P1726 ELECTRIC THROTTLE CONTROL SYSTEM 101 P1745 LINE PRESSURE CONTROL 104 C TCM 117 P1705 THROTTLE POSITION SENSOR 96 P1722 ESTM VEHICLE SPEED SIGNAL 97 B SHIFT LOCK SYSTEM 111 P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY) .93 Description 93 DTC Logic 93 Diagnosis Procedure 93 A STALL TEST 150 TM-3 Inspection and Judgment 150 J32 P LINE PRESSURE TEST 152 TORQUE CONVERTER 177 Inspection and Judgment 152 Exploded View 177 Disassembly 177 Assembly 177 Inspection 178 ROAD TEST 154 Description .154 Check before Engine Is Started .154 Check at Idle 154 Cruise Test 155 CVT POSITION 157 Inspection and Adjustment 157 ON-VEHICLE REPAIR 158 TRANSMISSION CONTROL MODULE 158 Exploded View .158 Removal and Installation .158 Adjustment .159 CONTROL DEVICE 160 Exploded View .160 Removal and Installation .160 Inspection and Adjustment 161 SERVICE DATA AND SPECIFICATIONS (SDS) 179 SERVICE DATA AND SPECIFICATIONS (SDS) 179 General Specification 179 Vehicle Speed When Shifting Gears 179 Stall Speed 179 Line Pressure 179 Solenoid Valves 180 CVT Fluid Temperature Sensor 180 Primary Speed Sensor 180 Secondary Speed Sensor 180 Step Motor 180 Torque Converter 180 CVT: RE0F10A (VQ25DE) CONTROL CABLE 162 FEATURES OF NEW MODEL 181 Exploded View .162 Removal and Installation .162 Inspection and Adjustment 163 APPLICATION NOTICE 181 OIL PAN 164 BASIC INSPECTION 182 Exploded View .164 Removal and Installation .164 Inspection 165 DIAGNOSIS AND REPAIR WORK FLOW 182 SECONDARY SPEED SENSOR 166 Exploded View .166 Removal and Installation .166 Inspection 166 DIFFERENTIAL SIDE OIL SEAL 167 Exploded View .167 Removal and Installation .167 Inspection 168 AIR BREATHER HOSE 169 Exploded View .169 Removal and Installation .169 FLUID COOLER SYSTEM 170 Exploded View .170 Removal and Installation .170 Inspection 172 REMOVAL AND INSTALLATION 173 TRANSAXLE ASSEMBLY 173 Exploded View .173 Removal and Installation .173 Inspection 175 DISASSEMBLY AND ASSEMBLY 177 Revision: 2008 December How to Check Vehicle Type 181 Work Flow 182 Diagnostic Work Sheet 183 INSPECTION AND ADJUSTMENT 185 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 185 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Service After Replacing TCM and Transaxle Assembly 185 FUNCTION DIAGNOSIS 187 CVT SYSTEM 187 System Diagram 187 Component Parts Location 188 MECHANICAL SYSTEM 190 Cross-Sectional View 190 System Diagram 191 System Description 191 Component Parts Location 192 Component Description 194 HYDRAULIC CONTROL SYSTEM 195 System Diagram 195 System Description 195 Component Parts Location 196 Component Description 198 TM-4 J32 CONTROL SYSTEM 199 System Diagram 199 System Description 199 Component Parts Location 201 Component Description 203 Diagnosis Procedure 228 Component Inspection (CVT Fluid Temperature Sensor) 229 A P0715 INPUT SPEED SENSOR (PRI SPEED SENSOR) 230 B LOCK-UP AND SELECT CONTROL SYSTEM 204 System Diagram 204 System Description 204 Component Parts Location 205 Component Description 207 Description 230 DTC Logic 230 Diagnosis Procedure 230 P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) 234 TM Description 234 DTC Logic 234 Diagnosis Procedure 234 SHIFT CONTROL SYSTEM 208 System Diagram 208 System Description 208 Component Parts Location 209 Component Description 211 Description 238 DTC Logic 238 Diagnosis Procedure 238 DIAGNOSIS SYSTEM (TCM) 216 Description 240 DTC Logic 240 Diagnosis Procedure 240 P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE 241 CONSULT-III Function (TRANSMISSION) 216 Diagnostic Tool Function 219 Description 241 DTC Logic 241 Diagnosis Procedure 241 Component Inspection (Torque Converter Clutch Solenoid Valve) 242 COMPONENT DIAGNOSIS 220 U1000 CAN COMM CIRCUIT 220 Description 220 DTC Logic 220 Diagnosis Procedure 220 Description 243 DTC Logic 243 Diagnosis Procedure 243 Component Inspection (Torque Converter Clutch Solenoid Valve) 244 Component Inspection (Lock-up Select Solenoid Valve) 244 Description 221 DTC Logic 221 Diagnosis Procedure 221 Description 222 DTC Logic 222 Diagnosis Procedure 222 Component Inspection (Stop Lamp Switch) 223 P0745 LINE PRESSURE SOLENOID VALVE 245 Description 245 DTC Logic 245 Diagnosis Procedure 245 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 246 P0705 PARK/NEUTRAL POSITION SWITCH 225 Description 225 DTC Logic 225 Diagnosis Procedure 225 Component Inspection (Park/Neutral Position Switch) 226 P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRESSURE SOLENOID VALVE) 247 P0710 CVT FLUID TEMPERATURE SENSOR 228 Description 228 DTC Logic 228 Revision: 2008 December G H I J P0744 A/T TCC S/V FUNCTION (LOCK-UP) 243 U1010 CONTROL UNIT (CAN) 221 P0703 STOP LAMP SWITCH 222 F P0730 BELT DAMAGE 240 ON BOARD DIAGNOSTIC (OBD) SYSTEM 214 Diagnosis Description 214 E P0725 ENGINE SPEED SIGNAL 238 SHIFT LOCK SYSTEM 212 System Description 212 Component Parts Location 213 Component Description 213 C TM-5 Description 247 DTC Logic 247 Diagnosis Procedure 247 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 248 J32 K L M N O P P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE (SEC PRESSURE SOLENOID VALVE) 249 Description .249 DTC Logic 249 Diagnosis Procedure .249 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] .250 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 250 P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRESSURE SOLENOID VALVE) 251 Description .251 DTC Logic 251 Diagnosis Procedure .251 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 252 P0826 MANUAL MODE SWITCH 253 P1705 THROTTLE POSITION SENSOR 266 Description 266 DTC Logic 266 Diagnosis Procedure 266 P1722 ESTM VEHICLE SPEED SIGNAL 267 Description 267 DTC Logic 267 Diagnosis Procedure 267 P1723 CVT SPEED SENSOR FUNCTION 269 Description 269 DTC Logic 269 Diagnosis Procedure 269 P1726 ELECTRIC THROTTLE CONTROL SYSTEM 271 Description 271 DTC Logic 271 Diagnosis Procedure 271 P1740 LOCK-UP SELECT SOLENOID VALVE 272 Description .253 DTC Logic 253 Diagnosis Procedure .253 Component Inspection (Manual Mode Switch) 255 Description 272 DTC Logic 272 Diagnosis Procedure 272 Component Inspection (Lock-up Select Solenoid Valve) 273 P0840 TRANSMISSION FLUID PRESSURE SENSOR A (SEC PRESSURE SENSOR) 256 P1745 LINE PRESSURE CONTROL 274 Description .256 DTC Logic 256 Diagnosis Procedure .256 P0841 PRESSURE SENSOR FUNCTION 259 Description .259 DTC Logic 259 Diagnosis Procedure .259 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] .260 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 260 P0868 SECONDARY PRESSURE DOWN 261 Description .261 DTC Logic 261 Diagnosis Procedure .261 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] .262 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 262 P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY) 263 Description .263 DTC Logic 263 Diagnosis Procedure .263 Revision: 2008 December Description 274 DTC Logic 274 Diagnosis Procedure 274 P1777 STEP MOTOR 275 Description 275 DTC Logic 275 Diagnosis Procedure 275 Component Inspection (Step Motor) 276 P1778 STEP MOTOR - FUNCTION 278 Description 278 DTC Logic 278 Diagnosis Procedure 278 SHIFT POSITION INDICATOR CIRCUIT 280 SPORT MODE 280 SPORT MODE : Description 280 SPORT MODE : Component Function Check 280 SPORT MODE : Diagnosis Procedure 280 MANUAL MODE 280 MANUAL MODE : Description 280 MANUAL MODE : Component Function Check 280 MANUAL MODE : Diagnosis Procedure 281 SHIFT LOCK SYSTEM 282 Description 282 Wiring Diagram - CVT SHIFT LOCK SYSTEM - 282 Component Function Check 284 TM-6 J32 Diagnosis Procedure 285 Component Inspection (Stop Lamp Switch) 286 Check at Idle 327 Cruise Test 328 SPORT MODE SWITCH 287 CVT POSITION 332 Description 287 Component Function Check 287 Diagnosis Procedure 287 SPORT MODE 332 SPORT MODE : Inspection and Adjustment 332 ECU DIAGNOSIS 290 MANUAL MODE 332 MANUAL MODE : Inspection and Adjustment 332 TCM 290 Reference Value 290 Wiring Diagram - CVT CONTROL SYSTEM - 295 Fail-safe 299 DTC Inspection Priority Chart 300 DTC Index 300 SYMPTOM DIAGNOSIS 302 SYSTEM SYMPTOM 302 Symptom Table 302 PRECAUTION 314 PRECAUTIONS 314 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" 314 Precaution Necessary for Steering Wheel Rotation after Battery Disconnect 314 Precaution for Procedure without Cowl Top Cover 315 Precaution for On Board Diagnosis (OBD) System of CVT and Engine 315 Precaution for TCM and CVT Assembly Replacement 315 Removal and Installation Procedure for CVT Unit Connector 315 Precaution 316 Service Notice or Precaution 317 ATFTEMP COUNT Conversion Table 318 A B C ON-VEHICLE REPAIR 334 TRANSMISSION CONTROL MODULE 334 Exploded View 334 Removal and Installation 334 TM E CONTROL DEVICE 336 SPORT MODE 336 SPORT MODE : Exploded View 336 SPORT MODE : Removal and Installation 336 SPORT MODE : Inspection and Adjustment 337 F G MANUAL MODE 337 MANUAL MODE : Exploded View 338 MANUAL MODE : Removal and Installation 338 MANUAL MODE : Inspection and Adjustment 339 H CONTROL CABLE 340 Exploded View 340 Removal and Installation 340 Inspection and Adjustment 341 I OIL PAN 342 J Exploded View 342 Removal and Installation 342 Inspection 343 K PRIMARY SPEED SENSOR 344 PREPARATION 319 Exploded View 344 Removal and Installation 344 Inspection 344 PREPARATION 319 SECONDARY SPEED SENSOR 345 M Exploded View 345 Removal and Installation 345 Inspection 345 N Special Service Tools 319 Commercial Service Tools 319 ON-VEHICLE MAINTENANCE 321 DIFFERENTIAL SIDE OIL SEAL 346 Inspection 321 Changing 322 Exploded View 346 Removal and Installation 346 Inspection 347 STALL TEST 323 OIL PUMP FITTING BOLT 348 Inspection and Judgment 323 Inspection and Judgment 325 Description 348 Exploded View 348 Removal and Installation 348 Inspection 348 ROAD TEST 327 AIR BREATHER HOSE 349 Description 327 Check before Engine Is Started 327 Exploded View 349 Removal and Installation 349 CVT FLUID 321 LINE PRESSURE TEST 325 Revision: 2008 December L TM-7 J32 O P FLUID COOLER SYSTEM 350 WITH FLUID COOLER .350 WITH FLUID COOLER : Exploded View .350 WITH FLUID COOLER : Removal and Installation 351 WITH FLUID COOLER : Inspection 353 WITHOUT FLUID COOLER .353 WITHOUT FLUID COOLER : Exploded View 353 WITHOUT FLUID COOLER : Removal and Installation 354 WITHOUT FLUID COOLER : Inspection .355 REMOVAL AND INSTALLATION 356 TRANSAXLE ASSEMBLY 356 Exploded View .356 Removal and Installation .356 Inspection 358 DISASSEMBLY AND ASSEMBLY 359 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Service After Replacing TCM and Transaxle Assembly 367 FUNCTION DIAGNOSIS 369 CVT SYSTEM 369 System Diagram 369 Component Parts Location 370 MECHANICAL SYSTEM 371 Cross-Sectional View 371 System Diagram 372 System Description 372 Component Parts Location 373 Component Description 374 HYDRAULIC CONTROL SYSTEM 375 System Diagram 375 System Description 375 Component Parts Location 376 Component Description 377 TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL 359 CONTROL SYSTEM 378 Exploded View .359 Disassembly 359 Assembly .359 Inspection 360 System Diagram 378 System Description 378 Component Parts Location 380 Component Description 381 SERVICE DATA AND SPECIFICATIONS (SDS) 361 LOCK-UP AND SELECT CONTROL SYSTEM 382 SERVICE DATA AND SPECIFICATIONS (SDS) 361 System Diagram 382 System Description 382 Component Parts Location 383 Component Description 384 General Specification 361 Vehicle Speed When Shifting Gears .361 Stall Speed 361 Line Pressure 361 Solenoid Valves .362 CVT Fluid Temperature Sensor .362 Primary Speed Sensor 362 Secondary Speed Sensor 362 Step Motor .362 Torque Converter 362 CVT: RE0F10A (MR20DE) FEATURES OF NEW MODEL 363 SHIFT CONTROL SYSTEM 385 System Diagram 385 System Description 385 Component Parts Location 386 Component Description 387 SHIFT LOCK SYSTEM 388 System Description 388 Component Parts Location 389 Component Description 389 ON BOARD DIAGNOSTIC (OBD) SYSTEM 390 APPLICATION NOTICE 363 Diagnosis Description 390 How to Check Vehicle Type 363 DIAGNOSIS SYSTEM (TCM) 392 BASIC INSPECTION 364 CONSULT-III Function (TRANSMISSION) 392 Diagnostic Tool Function 395 DIAGNOSIS AND REPAIR WORK FLOW 364 Work Flow 364 Diagnostic Work Sheet 365 INSPECTION AND ADJUSTMENT 367 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT .367 Revision: 2008 December COMPONENT DIAGNOSIS 396 U1000 CAN COMM CIRCUIT 396 Description 396 DTC Logic 396 Diagnosis Procedure 396 U1010 CONTROL UNIT (CAN) 397 TM-8 J32 Description 397 DTC Logic 397 Diagnosis Procedure 397 Component Inspection (Lock-up Select Solenoid Valve) 420 P0745 LINE PRESSURE SOLENOID VALVE 421 P0703 STOP LAMP SWITCH 398 Description 421 DTC Logic 421 Diagnosis Procedure 421 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 422 Description 398 DTC Logic 398 Diagnosis Procedure 398 Component Inspection (Stop Lamp Switch) 399 P0705 PARK/NEUTRAL POSITION SWITCH 401 Description 401 DTC Logic 401 Diagnosis Procedure 401 Component Inspection (Park/Neutral Position Switch) 402 Description 423 DTC Logic 423 Diagnosis Procedure 423 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 424 P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE (SEC PRESSURE SOLENOID VALVE) 425 Description 425 DTC Logic 425 Diagnosis Procedure 425 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 426 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 426 P0715 INPUT SPEED SENSOR (PRI SPEED SENSOR) 406 Description 406 DTC Logic 406 Diagnosis Procedure 406 P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) 410 Description 410 DTC Logic 410 Diagnosis Procedure 410 P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRESSURE SOLENOID VALVE) 427 Description 427 DTC Logic 427 Diagnosis Procedure 427 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 428 P0725 ENGINE SPEED SIGNAL 414 Description 414 DTC Logic 414 Diagnosis Procedure 414 P0730 BELT DAMAGE 416 Description 416 DTC Logic 416 Diagnosis Procedure 416 P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE 417 P0840 TRANSMISSION FLUID PRESSURE SENSOR A (SEC PRESSURE SENSOR) 429 Description 429 DTC Logic 429 Diagnosis Procedure 429 Description 432 DTC Logic 432 Diagnosis Procedure 432 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] 433 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 433 P0744 A/T TCC S/V FUNCTION (LOCK-UP) 419 Revision: 2008 December C E F G H I J K L M N P0841 PRESSURE SENSOR FUNCTION 432 Description 417 DTC Logic 417 Diagnosis Procedure 417 Component Inspection (Torque Converter Clutch Solenoid Valve) 418 Description 419 DTC Logic 419 Diagnosis Procedure 419 Component Inspection (Torque Converter Clutch Solenoid Valve) 420 B P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRESSURE SOLETM NOID VALVE) 423 P0710 CVT FLUID TEMPERATURE SENSOR 404 Description 404 DTC Logic 404 Diagnosis Procedure 404 Component Inspection (CVT Fluid Temperature Sensor) 405 A P0868 SECONDARY PRESSURE DOWN 434 TM-9 Description 434 DTC Logic 434 J32 O P Diagnosis Procedure .434 Component Inspection [Pressure Control Solenoid Valve A (Line Pressure Solenoid Valve)] .435 Component Inspection [Pressure Control Solenoid Valve B (Secondary Pressure Solenoid Valve)] 435 P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY) 436 Description .436 DTC Logic 436 Diagnosis Procedure .436 P1705 THROTTLE POSITION SENSOR 439 Description .439 DTC Logic 439 Diagnosis Procedure .439 Diagnosis Procedure 453 SHIFT LOCK SYSTEM 454 Description 454 Wiring Diagram - CVT SHIFT LOCK SYSTEM - 454 Component Function Check 456 Diagnosis Procedure 457 Component Inspection (Stop Lamp Switch) 458 SPORT MODE SWITCH 459 Description 459 Component Function Check 459 Diagnosis Procedure 459 ECU DIAGNOSIS 462 TCM 462 Description .440 DTC Logic 440 Diagnosis Procedure .440 Reference Value 462 Wiring Diagram - CVT CONTROL SYSTEM - 466 Fail-safe 469 DTC Inspection Priority Chart 470 DTC Index 470 P1723 CVT SPEED SENSOR FUNCTION 442 SYMPTOM DIAGNOSIS 472 P1722 ESTM VEHICLE SPEED SIGNAL 440 Description .442 DTC Logic 442 Diagnosis Procedure .442 P1726 ELECTRIC THROTTLE CONTROL SYSTEM 444 Description .444 DTC Logic 444 Diagnosis Procedure .444 SYSTEM SYMPTOM 472 Symptom Table 472 PRECAUTION 483 PRECAUTIONS 483 Description .447 DTC Logic 447 Diagnosis Procedure .447 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" 483 Precaution Necessary for Steering Wheel Rotation after Battery Disconnect 483 Precaution for Procedure without Cowl Top Cover 484 Precaution for On Board Diagnosis (OBD) System of CVT and Engine 484 Precaution for TCM and CVT Assembly Replacement 484 Removal and Installation Procedure for CVT Unit Connector 484 Precaution 485 Service Notice or Precaution 486 ATFTEMP COUNT Conversion Table 487 P1777 STEP MOTOR 448 PREPARATION 488 P1740 LOCK-UP SELECT SOLENOID VALVE 445 Description .445 DTC Logic 445 Diagnosis Procedure .445 Component Inspection (Lock-up Select Solenoid Valve) 446 P1745 LINE PRESSURE CONTROL 447 Description .448 DTC Logic 448 Diagnosis Procedure .448 Component Inspection (Step Motor) 449 P1778 STEP MOTOR - FUNCTION 451 PREPARATION 488 Special Service Tools 488 Commercial Service Tools 488 ON-VEHICLE MAINTENANCE 490 Description .451 DTC Logic 451 Diagnosis Procedure .451 CVT FLUID 490 SHIFT POSITION INDICATOR CIRCUIT 453 STALL TEST 492 Description .453 Component Function Check 453 Revision: 2008 December Inspection 490 Changing 491 Inspection and Judgment 492 TM-10 J32 STARTER MOTOR < ON-VEHICLE REPAIR > MR20DE : Inspection INFOID:0000000003821408 A MAGNETIC SWITCH • Before starting to check, disconnect the battery cable from the negative terminal • Disconnect “M” terminal of starter motor Continuity test (between “S” terminal and switch body) A : “S” terminal B : “B” terminal C : “M” terminal STR C D • Replace magnetic switch if continuity does not exist E SKIB9002E F Continuity test (between “S” terminal and “M” terminal) A : “S” terminal B : “B” terminal C : “M” terminal G • Replace magnetic switch if continuity does not exist H SKIB9003E I PINION PROTRUSION LENGTH • With pinion driven out by magnetic switch, push pinion back to remove slack and measure the clearance “L” between the front edge of the pinion and the pinion stopper Clearance “L” J K : Refer to SDS STR-33, "Starter Motor" L SKIB0229E • If the measurement value is not in the specified area, adjust with the adjusting plate M N O P PKID0786E PINION ASSEMBLY Revision: 2008 December STR-19 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Inspect pinion teeth • Replace pinion if teeth are worn or damaged (Also check condition of ring gear teeth.) Inspect reduction gear teeth • Replace reduction gear if teeth are worn or damaged (Also check condition of armature shaft gear teeth.) Check to see if pinion locks in one direction and rotates smoothly in the opposite direction • Replace pinion assembly if it is locked or rotated in both directions or unusual resistance is evident SEL630BA BRUSH HOLDER ASSEMBLY Brush • Check wear of brush Minimum length of brush : Refer to SDS STR-33, "Starter Motor" • Replace brush if the measurement value is less than the specified value SEL014Z Brush Spring • Check brush spring tension with brush spring detached from brush Spring tension (with new brush) : Refer to SDS STR-33, "Starter Motor" • Replace brush spring if the measurement value is less than the specified value SEL015Z Brush Holder Perform insulation test between brush holder (positive side) and its base (negative side) Replace brush holder assembly if continuity does not exist Check brush to see if it moves smoothly If brush holder is bent, replace it if sliding surface is dirty, clean SKIB0460E YOKE CHECK Revision: 2008 December STR-20 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Magnet is secured to yoke by bonding agent Check magnet to see that it is secured to yoke and for any cracks Replace malfunctioning parts as an assembly CAUTION: Never clamp yoke in a vise or strike it with a hammer A STR C SEL305H D ARMATURE CHECK - Continuity test (between two segments side by side) Replace if continuity does not exist Insulation test (between each commutator bar and shaft) Replace if continuity exists E F G SKIB0461E - H Check commutator surface Grind commutator with No 500 – 600 emery paper if the surface is rough I J K SEL020Z Commutator minimum diameter - L Check diameter of commutator : Refer to SDS STR-33, "Starter Motor" M Replace armature assembly if the measurement value is less than the specified value N O SEL021Z P Revision: 2008 December STR-21 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Check depth of insulating mold from commutator surface Undercut to 0.5 to 0.8 mm (0.020 to 0.031 in) if the depth is 0.2 mm (0.008 in) or less SEL022Z VQ25DE VQ25DE : Exploded View INFOID:0000000003820811 REMOVAL JPBIA2371GB Converter housing “B” terminal harness Starter motor “B” terminal nut Starter motor “S” terminal nut Starter motor mounting bolt “S” terminal harness Starter motor Refer to GI-4, "Components" for symbols in the figure Revision: 2008 December STR-22 J32 STARTER MOTOR < ON-VEHICLE REPAIR > DISASSEMBLY A Type: S114-936 STR C D E F G H JSAIA0936GB Magnetic switch assembly Adjusting plate Dust cover Shift lever set Pinion stopper clip Pinion stopper Pinion Pinion spring Gear case assembly 10 Center bracket (A) 11 Yoke assembly 12 Armature assembly 13 Brush holder assembly 14 Thrust washer 15 Rear cover 16 Internal gear 17 Planetary gear 18 Pinion stopper 19 Packing 20 Thrust washer 21 Center bracket (P) 22 Thrust washer 23 E-ring 24 Clutch gear assembly I J K Refer to GI-4, "Components" for symbols not described on the above VQ25DE : Removal and Installation L INFOID:0000000003820812 M REMOVAL Remove the battery Refer to PG-144, "Removal and Installation" Remove the air cleaner assembly and air ducts Disconnect the following unit connectors: • ECM • IPDM E/R Remove the battery tray Remove the “B” terminal nut and “S” terminal nut Remove the starter motor mounting bolts Remove the starter motor upward from the vehicle N O P INSTALLATION Installation is in the reverse order of removal VQ25DE : Inspection INFOID:0000000003769309 MAGNETIC SWITCH Revision: 2008 December STR-23 J32 STARTER MOTOR < ON-VEHICLE REPAIR > • Before starting to check, disconnect the battery cable from the negative terminal • Disconnect “M” terminal of starter motor Continuity test (between “S” terminal and switch body) A : “S” terminal B : “B” terminal C : “M” terminal • Replace magnetic switch if continuity does not exist SKIB9002E Continuity test (between “S” terminal and “M” terminal) A : “S” terminal B : “B” terminal C : “M” terminal • Replace magnetic switch if continuity does not exist SKIB9003E PINION PROTRUSION LENGTH • Compare movement “L” in height of pinion when it is pushed out with magnetic switch energized and when it is pulled out by hand until it touches stopper Movement “L” : Refer to SDS STR-33, "Starter Motor" SKIB0230E • If the measurement value is not in the specified area, adjust with the adjusting plate JPBIA1984ZZ PINION ASSEMBLY Revision: 2008 December STR-24 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Inspect pinion teeth • Replace pinion if teeth are worn or damaged (Also check condition of ring gear teeth.) Inspect reduction gear teeth • Replace reduction gear if teeth are worn or damaged (Also check condition of armature shaft gear teeth.) Check to see if pinion locks in one direction and rotates smoothly in the opposite direction • Replace pinion assembly if it is locked or rotated in both directions or unusual resistance is evident A STR C SEL630BA D BRUSH HOLDER ASSEMBLY Brush • Check wear of brush Minimum length of brush E : Refer to SDS STR-33, "Starter Motor" F • Replace brush if the measurement value is less than the specified value G SEL014Z Brush Spring • Check brush spring tension with brush spring detached from brush Spring tension (with new brush) H I : Refer to SDS STR-33, "Starter Motor" J • Replace brush spring if the measurement value is less than the specified value K SEL015Z L Brush Holder Perform insulation test between brush holder (positive side) and its base (negative side) Replace brush holder assembly if continuity does not exist Check brush to see if it moves smoothly If brush holder is bent, replace it if sliding surface is dirty, clean M N O SKIB0460E YOKE CHECK Revision: 2008 December P STR-25 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Magnet is secured to yoke by bonding agent Check magnet to see that it is secured to yoke and for any cracks Replace malfunctioning parts as an assembly CAUTION: Never clamp yoke in a vise or strike it with a hammer SEL305H ARMATURE CHECK - Continuity test (between two segments side by side) Replace if continuity does not exist Insulation test (between each commutator bar and shaft) Replace if continuity exists SKIB0461E - Check commutator surface Grind commutator with No 500 – 600 emery paper if the surface is rough SEL020Z Check diameter of commutator Commutator minimum diameter - : Refer to SDS STR-33, "Starter Motor" Replace armature assembly if the measurement value is less than the specified value SEL021Z Revision: 2008 December STR-26 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Check depth of insulating mold from commutator surface Undercut to 0.5 to 0.8 mm (0.020 to 0.031 in) if the depth is 0.2 mm (0.008 in) or less A STR C D E F G SEL022Z VQ35DE VQ35DE : Exploded View INFOID:0000000003769290 REMOVAL H I J K L M N O P JPBIA1922GB Converter housing “B” terminal harness Starter motor “B” terminal nut Starter motor mounting bolt Starter motor “S” connector Refer to GI-4, "Components" for symbols in the figure Revision: 2008 December STR-27 J32 STARTER MOTOR < ON-VEHICLE REPAIR > DISASSEMBLY Type: M000TA0072 JPBIA1777GB Magnetic switch assembly Adjusting plate Gear case assembly Pinion assembly Stopper Ring Ring Stopper Yoke assembly 10 Armature assembly 11 Brush holder assembly 12 Metal 13 Rear cover 14 Gear assembly 15 Shift lever set 16 Clutch gear assembly 17 Center bracket 18 Packing 19 Gear shaft Refer to GI-4, "Components" for symbols not described on the above VQ35DE : Removal and Installation INFOID:0000000003769291 REMOVAL Remove the battery Refer to PG-144, "Removal and Installation" Remove the air cleaner assembly and air ducts Disconnect the following unit connectors: • ECM • TCM • IPDM E/R Remove the battery tray Disconnect the starter motor harness connectors Remove the “B” terminal nut Remove the starter motor mounting bolts Remove the starter motor upward from the vehicle INSTALLATION Installation is in the reverse order of removal Revision: 2008 December STR-28 J32 STARTER MOTOR < ON-VEHICLE REPAIR > VQ35DE : Inspection INFOID:0000000003821409 A MAGNETIC SWITCH • Before starting to check, disconnect the battery cable from the negative terminal • Disconnect “M” terminal of starter motor Continuity test (between “S” terminal and switch body) A : “S” terminal B : “B” terminal C : “M” terminal STR C D • Replace magnetic switch if continuity does not exist E SKIB9002E F Continuity test (between “S” terminal and “M” terminal) A : “S” terminal B : “B” terminal C : “M” terminal G • Replace magnetic switch if continuity does not exist H SKIB9003E I PINION PROTRUSION LENGTH • Compare movement “L” in height of pinion when it is pushed out with magnetic switch energized and when it is pulled out by hand until it touches stopper Movement “L” J K : Refer to SDS STR-33, "Starter Motor" L SKIB0230E • If the measurement value is not in the specified area, adjust with the adjusting plate M N O P JPBIA1984ZZ PINION ASSEMBLY Revision: 2008 December STR-29 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Inspect pinion teeth • Replace pinion if teeth are worn or damaged (Also check condition of ring gear teeth.) Inspect reduction gear teeth • Replace reduction gear if teeth are worn or damaged (Also check condition of armature shaft gear teeth.) Check to see if pinion locks in one direction and rotates smoothly in the opposite direction • Replace pinion assembly if it is locked or rotated in both directions or unusual resistance is evident SEL630BA BRUSH HOLDER ASSEMBLY Brush • Check wear of brush Minimum length of brush : Refer to SDS STR-33, "Starter Motor" • Replace brush if the measurement value is less than the specified value SEL014Z Brush Spring • Check brush spring tension with brush spring detached from brush Spring tension (with new brush) : Refer to SDS STR-33, "Starter Motor" • Replace brush spring if the measurement value is less than the specified value SEL015Z Brush Holder Perform insulation test between brush holder (positive side) and its base (negative side) Replace brush holder assembly if continuity does not exist Check brush to see if it moves smoothly If brush holder is bent, replace it if sliding surface is dirty, clean SKIB0460E YOKE CHECK Revision: 2008 December STR-30 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Magnet is secured to yoke by bonding agent Check magnet to see that it is secured to yoke and for any cracks Replace malfunctioning parts as an assembly CAUTION: Never clamp yoke in a vise or strike it with a hammer A STR C SEL305H D ARMATURE CHECK - Continuity test (between two segments side by side) Replace if continuity does not exist Insulation test (between each commutator bar and shaft) Replace if continuity exists E F G SKIB0461E - H Check commutator surface Grind commutator with No 500 – 600 emery paper if the surface is rough I J K SEL020Z Commutator minimum diameter - L Check diameter of commutator : Refer to SDS STR-33, "Starter Motor" M Replace armature assembly if the measurement value is less than the specified value N O SEL021Z P Revision: 2008 December STR-31 J32 STARTER MOTOR < ON-VEHICLE REPAIR > Check depth of insulating mold from commutator surface Undercut to 0.5 to 0.8 mm (0.020 to 0.031 in) if the depth is 0.2 mm (0.008 in) or less SEL022Z Revision: 2008 December STR-32 J32 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) A SERVICE DATA AND SPECIFICATIONS (SDS) Starter Motor INFOID:0000000003769316 Applied model Type MR20DE VQ25DE VQ35DE S114-902 S114-936 M000TA0072 HITACHI make HITACHI make MITSUBISHI make C Reduction gear type System voltage No-load [V] 12 Terminal voltage [V] 11 Current [A] Revolution D Less than 110 Less than 90 Less than 90 E More than 3,000 More than 2,700 More than 2,400 Minimum diameter of commutator [mm (in)] 28.0 (1.102) 28.0 (1.102) 28.0 (1.102) Minimum length of brush [mm (in)] 10.5 (0.413) 10.5 (0.413) 5.5 (0.217) 16.2 (1.65, 3.64) 16.2 (1.65, 3.64) 15.0 – 20.4 (1.5 – 2.1, 3.4 – 4.6) Brush spring tension [rpm] [N (kg, lb)] STR F Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008) Less than 0.2 (0.008) Less than 0.2 (0.008) Clearance “L” between pinion front edge and pinion stopper [mm (in)] 0.3 – 2.5 (0.012 – 0.098) — — Movement “L” in height of pinion assembly [mm (in)] — 0.3 – 2.5 (0.012 – 0.098) 0.5 – 2.0 (0.020 – 0.079) G H I J K L M N O P Revision: 2008 December STR-33 J32