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SUSPENSION SECTION RSU REAR SUSPENSION A B C D RSU CONTENTS SYMPTOM DIAGNOSIS RADIUS ROD 13 F NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING Exploded View 13 Removal and Installation 13 Inspection 13 G NVH Troubleshooting Chart PRECAUTION PRECAUTIONS Precautions for Suspension PREPARATION PREPARATION Special Service Tool ON-VEHICLE MAINTENANCE REAR SUSPENSION ASSEMBLY Inspection WHEEL ALIGNMENT Inspection Adjustment ON-VEHICLE REPAIR REAR LOWER LINK & COIL SPRING Exploded View Removal and Installation Inspection REAR SHOCK ABSORBER 10 Exploded View 10 Removal and Installation 10 Disassembly and Assembly 10 Inspection 11 Disposal 11 Revision: 2008 December FRONT LOWER LINK 15 Exploded View 15 Removal and Installation 15 Inspection 15 H REAR STABILIZER 16 I Exploded View 16 Removal and Installation 16 Inspection 16 J REMOVAL AND INSTALLATION 17 REAR SUSPENSION ARM 17 Exploded View 17 Removal and Installation 17 Inspection 17 K L REAR SUSPENSION MEMBER 19 Exploded View 19 Removal and Installation 19 Inspection 20 M SERVICE DATA AND SPECIFICATIONS (SDS) 21 N SERVICE DATA AND SPECIFICATIONS (SDS) 21 Application Notice 21 Wheel Alignment .21 Ball Joint 22 Wheelarch Height 22 RSU-1 J32 O P NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING < SYMPTOM DIAGNOSIS > SYMPTOM DIAGNOSIS NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING NVH Troubleshooting Chart INFOID:0000000003820187 Vibration × × × × Shimmy × × × × Judder × × × Poor quality ride or handling × × × × NVH in BR section NVH in WT section NVH in WT section NVH in RAX and RSU sections RSU-8, RSU-10, RSU-13, RSU-15, RSU-16, RSU-17, RSU-19 — BRAKE × ROAD WHEEL × TIRE × REAR AXLE AND REAR SUSPENSION × RSU-16 Shake Stabilizer bar fatigue × RSU-6 × Incorrect wheel alignment × Suspension looseness Parts interference × Spring fatigue Bushing or mounting deterioration REAR SUSPENSION — Shock absorber deformation, damage or deflection Noise Possible cause and SUSPECTED PARTS Symptom — Improper installation, looseness Reference page RSU-11 RSU-8, RSU-10, RSU-13, RSU-15, RSU-16, RSU-17, RSU-19 Use chart below to find the cause of the symptom If necessary, repair or replace these parts × × × × × × × × × × × × × × × × × × × × × × × × × × × × × ×: Applicable Revision: 2008 December RSU-2 J32 PRECAUTIONS < PRECAUTION > PRECAUTION A PRECAUTIONS Precautions for Suspension INFOID:0000000004362483 • When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires on ground Spilled oil might shorten the life of rubber bushings Be sure to wipe off any spilled oil - Unladen conditions mean that fuel, engine coolant and lubricant are full Spare tire, jack, hand tools and mats are in designated positions • After servicing suspension parts, be sure to check wheel alignment • Self-lock nuts are not reusable Always use new ones when installing Since new self-lock nuts are pre-oiled, tighten as they are B C D RSU F G H I J K L M N O P Revision: 2008 December RSU-3 J32 PREPARATION < PREPARATION > PREPARATION PREPARATION Special Service Tool INFOID:0000000004392612 Tool number Tool name Description ST3127S000 Preload gauge Measuring rotating torque of ball joint ZZA0806D Revision: 2008 December RSU-4 J32 REAR SUSPENSION ASSEMBLY < ON-VEHICLE MAINTENANCE > ON-VEHICLE MAINTENANCE A REAR SUSPENSION ASSEMBLY Inspection INFOID:0000000004843327 B Make sure the mounting conditions (looseness, backlash) of each component and component conditions (wear, damage) are normal C MOUNTING INSPECTION BALL JOINT AXIAL END PLAY Measure axial end play by placing and moving up/down with an iron bar or equivalent between suspension arm and axle assembly Standard Axial end play D RSU : Refer to RSU-22, "Ball Joint" CAUTION: • Never depress brake pedal when measuring • Never perform with tires on level ground • Be careful not to damage ball joint boot Never damage the installation position by applying excessive force F G SHOCK ABSORBER Check for oil leakage and damage Replace it if necessary H I J K L M N O P Revision: 2008 December RSU-5 J32 WHEEL ALIGNMENT < ON-VEHICLE MAINTENANCE > WHEEL ALIGNMENT Inspection INFOID:0000000003820191 DESCRIPTION Measure wheel alignment under unladen conditions NOTE: “Unladen conditions” means that fuel, engine coolant, and lubricant are full Spare tire, jack, hand tools and mats are in designated positions PRELIMINARY CHECK Check the following: • Tires for improper air pressure and wear • Road wheels for runout: refer to WT-3, "Inspection" • Wheel bearing axial end play: refer to RAX-4, "Inspection" • Rear suspension arm ball joint axial end play refer to RSU-17, "Inspection" • Shock absorber operation • Each mounting point of axle and suspension for looseness and deformation • Each of lower link, upper link, rear suspension member, suspension arm and shock absorber for cracks, deformation, and other damage • Vehicle height (posture) CAMBER • Measure camber of both right and left wheels with a suitable alignment gauge • If camber is outside specified range, adjust with adjusting bolt in front lower link Refer to RSU-7, "Adjustment" Standard Camber: Refer to RSU-21, "Wheel Alignment" SRA096A TOE-IN Measure toe-in by the following procedure WARNING: • Always perform the following procedure on a flat surface • Make sure that no person is in front of vehicle before pushing it Bounce the front of vehicle up and down to stabilize the vehicle height (posture) Push vehicle straight ahead about m (16 ft) Put matching mark (A) on base line of the tread (rear side) of both tires at the same height of hub center These are measuring points JPEIA0014ZZ Revision: 2008 December RSU-6 J32 WHEEL ALIGNMENT < ON-VEHICLE MAINTENANCE > Measure distance (A) (rear side) Push vehicle slowly ahead to rotate wheels 180 degrees (1/2 turn) NOTE: If the wheels rotates more than 180 degrees (1/2 turn), start this procedure again from the beginning Do not push the vehicle backward Measure distance (B) (front side) Standard Total toe-in = A − B Total toe-in: Refer to RSU-21, "Wheel Alignment" A B C JPEIA0015ZZ D RSU • If toe-in is outside specified range, adjust with adjusting bolt in rear lower link Adjustment INFOID:0000000003820192 F CAMBER If camber is outside of specified range, adjust with adjusting bolt (1) in front lower link (2) G Standard Refer to RSU-21, "Wheel Alignment" CAUTION: • When tightening the nut firmly and checking the torque, use a wrench to prevent the turning of bolt • After adjusting camber, be sure to check toe-in • If camber exceeds the standard value, inspect and replace any damaged or worn suspension parts H I JPEIB0109ZZ J TOE-IN If toe-in is outside of specified range, adjust with adjusting bolt (1) in rear lower link (2) K Standard Refer to RSU-21, "Wheel Alignment" CAUTION: • Be sure to adjust equally on right and left side with adjusting bolt • When tightening the nut firmly and checking the torque, use a wrench to prevent the turning of bolt • If toe-in is outside of specified range, inspect and replace any damaged or worn suspension parts L M JPEIB0110ZZ N O P Revision: 2008 December RSU-7 J32 REAR LOWER LINK & COIL SPRING < ON-VEHICLE REPAIR > ON-VEHICLE REPAIR REAR LOWER LINK & COIL SPRING Exploded View INFOID:0000000003820193 JPEIB0108GB Upper seat Coil spring Rubber seat Rear lower link Rear suspension member Radius rod Front lower link Refer to GI-4, "Components" for symbols in the figure Removal and Installation INFOID:0000000003820194 REMOVAL Remove tires Set jack under rear lower link Loosen rear lower link mounting bolt and nut (rear suspension member side), and then remove rear lower link mounting bolt and nut (axle housing side) Slowly lower jack, then remove upper seat, coil spring and rubber seat from rear lower link Remove rear lower link mounting bolt and nut (rear suspension member side), and remove rear lower link INSTALLATION Note the following, and install in the reverse order of removal • Make sure that upper seat is attached as shown in the figure CAUTION: • Make sure keep the upper seat (1) to place protrusion for projection (A) on outside of vehicle (lateral direction of vehicle) • Make sure that the projection (C) on upper seat inside is securely fitted on the bracket (2) tabs (B) : Body side • Match up rubber seat indentions and rear lower link grooves and attach JPEIB0082ZZ Revision: 2008 December RSU-8 J32 REAR LOWER LINK & COIL SPRING < ON-VEHICLE REPAIR > • Install coil spring by aligning lower end of the coil spring to step (A) between rubber seat (1) and rear lower link (2) CAUTION: Set coil spring so that its paint marks are aligned with the positions of 3.0 turns (2 places) and 4.0 turns (1 place) or 4.0 turns (2 places) and 5.0 turns (1 place) from the bottom end of the coil spring • Perform the final tightening of rear suspension member and axle installation position (rubber bushing) under unladen condition with tires on level ground A B C JPEIB0122ZZ D Inspection INFOID:0000000003820195 INSPECTION AFTER REMOVAL RSU Check lower link, bushing and coil spring for deformation, crack, and damage Replace if necessary INSPECTION AFTER INSTALLATION Check wheel alignment Refer to RSU-6, "Inspection" Adjust neutral position of steering angle sensor (with VDC) Refer to BRC-69, "ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement" F G H I J K L M N O P Revision: 2008 December RSU-9 J32 REAR SHOCK ABSORBER < ON-VEHICLE REPAIR > REAR SHOCK ABSORBER Exploded View INFOID:0000000003820196 JPEIB0131GB Shock absorber Shock absorber mounting bracket Bound bumper Cap Piston rod lock nut Mounting seal Refer to GI-4, "Components" for symbols in the figure Removal and Installation INFOID:0000000003820197 REMOVAL Remove tires Remove wheel sensor and sensor harness Refer to BRC-60, "REAR WHEEL SENSOR : Exploded View" (without VDC), BRC-160, "REAR WHEEL SENSOR : Exploded View" (with VDC) Separate stabilizer connecting rod (lower side) Refer to RSU-16, "Exploded View" Set suitable jack under axle housing to relieve the coil spring tension Remove shock absorber mounting bolt (lower side) Gradually lower the jack to remove it from rear axle Remove shock absorber mounting nuts (upper side) ( remove shock absorber assembly ), and JPEIB0111ZZ INSTALLATION Note the following, and install in the reverse order of removal • Perform final tightening of bolts and nuts at the shock absorber lower side (rubber bushing), under unladen conditions with tires on level ground Disassembly and Assembly INFOID:0000000004257754 DISASSEMBLY Revision: 2008 December RSU-10 J32 SQUEAK AND RATTLE TROUBLE DIAGNOSES [SUNROOF (TYPE B)] < SYMPTOM DIAGNOSIS > Diagnostic Worksheet INFOID:0000000004352779 PIIB8740E Revision: 2008 December RF-182 J32 SQUEAK AND RATTLE TROUBLE DIAGNOSES [SUNROOF (TYPE B)] < SYMPTOM DIAGNOSIS > A B C D E F G H I J RF L M N O PIIB8742E P Revision: 2008 December RF-183 J32 PRECAUTIONS [SUNROOF (TYPE B)] < PRECAUTION > PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000004352773 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual WARNING: • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer • Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module, see the “SRS AIR BAG” • Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS WARNING: • When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a hammer Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury • When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the battery, and wait at least minutes before performing any service Service Notice INFOID:0000000004352775 • When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent scratches • Handle trim, molding, instruments, grille, etc carefully during removing or installing Be careful not to oil or damage them • Apply sealing compound where necessary when installing parts • When applying sealing compound, be careful that the sealing compound does not protrude from parts • When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust prevention measures Precaution for Work INFOID:0000000004352776 • When removing or disassembling each component, be careful not to damage or deform it If a component may be subject to interference, be sure to protect it with a shop cloth • When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it • Protect the removed parts with a shop cloth and keep them • Replace a deformed or damaged clip • If a part is specified as a non-reusable part, always replace it with new one • Be sure to tighten bolts and nuts securely to the specified torque • After re-installation is completed, be sure to check that each part works normally • Follow the steps below to clean components - Water soluble foul: Dip a soft cloth into lukewarm water, and wring the water out of the cloth to wipe the fouled area Then rub with a soft and dry cloth - Oily foul: Dip a soft cloth into lukewarm water with mild detergent (concentration: within to 3%), and wipe the fouled area Then dip a cloth into fresh water, and wring the water out of the cloth to wipe the detergent off Then rub with a soft and dry cloth Revision: 2008 December RF-184 J32 PRECAUTIONS < PRECAUTION > • Never use organic solvent such as thinner, benzene, alcohol, and gasoline • For genuine leather seats, use a genuine leather seat cleaner [SUNROOF (TYPE B)] A B C D E F G H I J RF L M N O P Revision: 2008 December RF-185 J32 PREPARATION [SUNROOF (TYPE B)] < PREPARATION > PREPARATION PREPARATION Commercial Service Tool INFOID:0000000004416415 Tool name Description Engine ear Locates the noise SIIA0995E Remover tool Removes clips, pawls, and metal clips JMKIA3050ZZ Revision: 2008 December RF-186 J32 GLASS LID [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > ON-VEHICLE REPAIR A GLASS LID Exploded View INFOID:0000000004185773 B C D E F G H I J RF L M N JMKIA3081GB Glass lid TORX bolt Side trim Drain hose (front) Drain connector (front) Sunroof motor assembly Sunroof front bracket (LH/RH) Sunroof rear bracket (LH/RH) Drain hose (rear) 10 Drain connector (rear) O 11 Sunroof unit assembly P Refer to GI-4, "Components" for symbols in the figure Removal and Installation INFOID:0000000004185774 REMOVAL Remove the side trim Revision: 2008 December RF-187 J32 GLASS LID [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > Remove the TORX bolt (A) and remove glass lid JMKIA0029ZZ INSTALLATION CAUTION: After installing the glass lid, peform the leak test and check thet there is no malfunction NOTE: After installation carry out fitting adjustment Refer to RF-188, "Adjustment" Install in the reverse order of removal Adjustment INFOID:0000000004185775 PIIB3117J Lid Weather-strip Overlap Adjustment and Surface Mismatch Adjustment Tilt up glass lid, and then remove side trim After loosening glass lid from TORX bolts (left and right), tilt down glass lid Adjust glass lid from outside of vehicle so it resembles “A – A”“B – B”“C – C” Portion a (Weather-strip overlap) b (Surface height) Glass lid front end A–A 0.95 – 1.85 mm (0.037 – 0.073 in) −0.7 – 2.3 mm (−0.028 – 0.091 in) Glass lid side end B–B 0.95 – 1.85 mm (0.037 – 0.073 in) −0.7 – 2.3 mm (−0.028 – 0.091 in) Glass lid rear end C–C 0.95 – 1.85 mm (0.037 – 0.073 in) −0.7 – 2.3 mm (−0.028 – 0.091 in) To prevent glass lid from moving after adjustment, first tighten the TORX bolts of front left, and then tighten the TORX bolts of rear right Tighten remaining TORX bolts, being careful to prevent glass lid from moving Tilt glass lid up and down several times to check that it moves smoothly NOTE: After adjustment the sunroof unit assembly, perform additional service Refer to RF-117, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description" Revision: 2008 December RF-188 J32 SUNROOF MOTOR ASSEMBLY [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > SUNROOF MOTOR ASSEMBLY A Exploded View INFOID:0000000004353067 B C D E F G H I J RF L M JMKIA3081GB N Glass lid TORX bolt Side trim Drain hose (front) Drain connector (front) Sunroof motor assembly Sunroof front bracket (LH/RH) Sunroof rear bracket (LH/RH) Drain hose (rear) 10 Drain connector (rear) O 11 Sunroof unit assembly Refer to GI-4, "Components" for symbols in the figure P Removal and Installation INFOID:0000000004185777 REMOVAL CAUTION: • Before removing sunroof motor, check that glass lid is fully closed • After removing sunroof motor, never attempt to rotate sunroof motor assembly as a single unit Remove the headlining Refer to INT-58, "SUNROOF (TYPE B) : Removal and Installation" Revision: 2008 December RF-189 J32 SUNROOF MOTOR ASSEMBLY < ON-VEHICLE REPAIR > Remove the sunroof motor assembly • Remove sunroof motor assembly mounting screws (A) • Disconnect connector (B) from sunroof motor assembly and then remove sunroof motor assembly (1) [SUNROOF (TYPE B)] JMKIA0222ZZ INSTALLATION CAUTION: Before installing the sunroof motor assembly, be sure to the place the link and wire assembly in the symmetrical and fully closed position Move the sunroof motor assembly laterally by little so that the gear is completely engaged into the wire on the sunroof unit assembly and mounting surface becomes parallel Then secure the sunroof motor assembly with screw Install the headlining Refer to INT-58, "SUNROOF (TYPE B) : Removal and Installation" Revision: 2008 December RF-190 J32 SUNROOF UNIT ASSEMBLY [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > SUNROOF UNIT ASSEMBLY A Exploded View INFOID:0000000004185778 REMOVAL B C D E F G H I J RF L M N JMKIA3081GB Glass lid TORX bolt Drain hose (front) Drain connector (front) Sunroof motor assembly Sunroof front bracket (LH/RH) Sunroof rear bracket (LH/RH) Drain hose (rear) 10 Drain connector (rear) Side trim (LH/RH) O 11 Sunroof unit assembly P Refer to GI-4, "Components" for symbols in the figure DISASSEMBLY Revision: 2008 December RF-191 J32 SUNROOF UNIT ASSEMBLY [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > JMKIA3082ZZ Rear drain assembly Wind deflector Sunroof frame Sunroof frame (with rear display model) Sunshade Sunshade stopper Removal and Installation INFOID:0000000004353112 REMOVAL CAUTION: • Always work with workers • Fully close the glass lid, before removal, then never operate sunroof motor assembly after removal • When taking sunroof unit assembly out, use shop cloths to protect the seats and trim from damage Remove the headlining Refer to INT-58, "SUNROOF (TYPE B) : Removal and Installation" Remove the glass lid Refer to RF-187, "Removal and Installation" Remove the sunroof motor assembly Refer toRF-189, "Removal and Installation" Disconnect drain hoses Remove the rear display unit Refer to AV-487, "Removal and Installation" (With rear display model only) Remove the side curtain air bag mounting bolt Refer to SR-14, "Removal and Installation" Revision: 2008 December RF-192 J32 SUNROOF UNIT ASSEMBLY [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > Remove the sunroof front brackets (LH/RH) Remove the sunroof rear brackets (LH/RH) Remove nuts from the front end and side rail, and then remove sunroof unit assembly from roof panel 10 Remove sunroof unit assembly through the front door while being careful not to damage the seats and trim A B INSTALLATION CAUTION: After installing the sunroof unit assembly and glass lid, perform the leak test and check that there is no malfunction Temporarily tighten the mounting bolts to the sunroof rear brackets (LH/RH) Temporarily tighten the mounting bolts to the sunroof front brackets (LH/RH) Bring sunroof unit into front door Temporarily tighten the mounting nuts to the side rail of sunroof unit assembly Temporarily tighten the mounting nuts to the front end of sunroof unit assembly Tighten the installation points diagonally excluding the installation points of the sunroof brackets around the roof opening Tighten the sunroof bracket bolts of the vehicle side, and then tighten the bolt of the rail side Install the side curtain air bag mounting bolt Refer to SR-14, "Removal and Installation" Install the rear display unit Refer to AV-487, "Removal and Installation" (With rear display model only) 10 Install the sunroof motor assembly Refer to RF-189, "Removal and Installation" 11 Install the glass lid Refer to RF-187, "Removal and Installation" NOTE: After installation, perform fitting adjustment Refer to RF-188, "Adjustment" 12 Connect drain hoses 13 Install the headlining Refer to INT-58, "SUNROOF (TYPE B) : Removal and Installation" Disassembly and Assembly D E F G H I INFOID:0000000004353113 J DISASSEMBLY C Remove the screw, and then rear drain Remove the sunshade Refer to RF-194, "Removal and Installation" Remove the wind deflector Refer to RF-195, "Removal and Installation" RF ASSEMBLY L Assemble in the reverse order of disassembly M N O P Revision: 2008 December RF-193 J32 SUNSHADE [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > SUNSHADE Exploded View INFOID:0000000004185781 JMKIA3082ZZ Rear drain assembly Wind deflector Sunroof frame Sunroof frame (with rear display model) Sunshade Sunshade stopper Removal and Installation INFOID:0000000004185782 REMOVAL Remove the headlining Refer to INT-58, "SUNROOF (TYPE B) : Removal and Installation" Remove the sunshade stopper mounting from the rear end of sunroof frame Remove the sunshade from the rear end of sunroof frame INSTALLATION Install in the reverse order of removal Revision: 2008 December RF-194 J32 WIND DEFLECTOR [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > WIND DEFLECTOR A Exploded View INFOID:0000000004353118 B C D E F G H I J RF L M JMKIA3082ZZ N Rear drain assembly Wind deflector Sunroof frame Sunroof frame (with rear display model) Sunshade Sunshade stopper O Removal and Installation INFOID:0000000004353115 P Removal Open the glass lid to see the wind deflector installation point on the sun roof slide rail Remove the wind deflector • Remove the spring from sunroof frame groove • Turn the wind deflector and remove it from sunroof frame Installation Install in the reverse order of removal Revision: 2008 December RF-195 J32 SUNROOF SWITCH [SUNROOF (TYPE B)] < ON-VEHICLE REPAIR > SUNROOF SWITCH Exploded View INFOID:0000000004353116 Refer to INT-57, "SUNROOF (TYPE B) : Exploded View" Removal and Installation INFOID:0000000004353117 Removal Remove the sunroof switch Refer to INT-58, "SUNROOF (TYPE B) : Removal and Installation" Installation Install in the reverse order of removal Revision: 2008 December RF-196 J32