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SUSPENSION SECTION RSU REAR SUSPENSION A B C D RSU CONTENTS F LEAF RIGID TYPE SUSPENSION LINK SUSPENSION PRECAUTION PRECAUTION 15 PRECAUTIONS PRECAUTIONS 15 Precautions for Suspension Precautions for Removing Battery Terminal Precautions for Suspension .15 Precautions for Removing Battery Terminal 15 PREPARATION PREPARATION 16 PREPARATION PREPARATION 16 Sealant or/and Lubricant Sealant or/and Lubricant 16 SYMPTOM DIAGNOSIS SYMPTOM DIAGNOSIS 17 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 17 NVH Troubleshooting Chart NVH Troubleshooting Chart 17 PERIODIC MAINTENANCE PERIODIC MAINTENANCE 18 REAR SUSPENSION ASSEMBLY REAR SUSPENSION ASSEMBLY 18 Inspection Inspection 18 REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION 19 SHOCK ABSORBER SHOCK ABSORBER 19 Exploded View Removal and Installation Inspection Disposal Exploded View 19 Removal and Installation 19 Inspection 20 Disposal 20 N LEAF SPRING COIL SPRING 21 O Exploded View Removal and Installation Inspection 11 Exploded View 21 Removal and Installation 21 Inspection 22 P SERVICE DATA AND SPECIFICATIONS (SDS) 13 LOWER LINK 23 SERVICE DATA AND SPECIFICATIONS (SDS) 13 Exploded View 23 Removal and Installation 23 Disassembly and assembly .24 Inspection 24 Wheelarch Height 13 Revision: 2014 December RSU-1 D23 G H I J K L M UPPER LINK 25 STABILIZER BAR 29 Exploded View 25 Removal and Installation 25 Disassembly and assembly 26 Inspection 26 Exploded View 29 Removal and Installation 29 Inspection 29 PANHARD ROD 27 SERVICE DATA AND SPECIFICATIONS (SDS) 30 Exploded View 27 Removal and Installation 27 Disassembly and assembly 27 Inspection 28 SERVICE DATA AND SPECIFICATIONS (SDS) 30 Revision: 2014 December Wheelarch Height 30 RSU-2 D23 PRECAUTIONS [LEAF RIGID TYPE SUSPENSION] < PRECAUTION > PRECAUTION A PRECAUTIONS Precautions for Suspension INFOID:0000000010504874 • When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires on ground Spilled oil might shorten the life of rubber bushings Be sure to wipe off any spilled oil - Unladen conditions mean that fuel, engine coolant and lubricant are full Spare tire, jack, hand tools and mats are in designated positions • Self-lock nuts are not reusable Always use new ones when installing Since new self-lock nuts are pre-oiled, tighten as they are Precautions for Removing Battery Terminal B C D INFOID:0000000011044223 When disconnecting the battery terminal, pay attention to the following • Always use a 12V battery as power source • Never disconnect battery terminal while engine is running • When removing the 12V battery terminal, turn OFF the ignition switch and wait at least 30 seconds • For vehicles with the engine listed below, remove the battery terminal after a lapse of the specified time: RSU F G D4D engine : 20 minutes ZD30DDTi : 60 seconds HRA2DDT : 12 minutes ZD30DDTT : 60 seconds K9K engine : minutes M9R engine : minutes R9M engine : minutes V9X engine : minutes YD25DDTi : minutes H SEF289H I NOTE: ECU may be active for several tens of seconds after the ignition switch is turned OFF If the battery terminal is removed before ECU stops, then a DTC detection error or ECU data corruption may occur • After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait for at least 15 minutes to remove the battery terminal NOTE: • Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF • Example of high-load driving - Driving for 30 minutes or more at 140 km/h (86 MPH) or more - Driving for 30 minutes or more on a steep slope • For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON the ignition switch NOTE: If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected • After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC NOTE: The removal of 12V battery may cause a DTC detection error J K L M N O P Revision: 2014 December RSU-3 D23 PREPARATION [LEAF RIGID TYPE SUSPENSION] < PREPARATION > PREPARATION PREPARATION Sealant or/and Lubricant Name Anti-corrosion oil Revision: 2014 December INFOID:0000000011131840 Description Bolt of dynamic damper RSU-4 Note — D23 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING [LEAF RIGID TYPE SUSPENSION] < SYMPTOM DIAGNOSIS > SYMPTOM DIAGNOSIS A NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING NVH Troubleshooting Chart INFOID:0000000010504876 B Bushing or mounting deterioration Parts interference × × × × Shake × × × × Vibration × × × × Shimmy × × × × Judder × × × Poor quality ride or handling × × × NVH in BR section NVH in WT section NVH in WT section NVH in RAX and RSU sections DLN-205 NVH in DLN sections RSU-7, RSU-9 — C D RSU ROAD WHEEL BRAKE × × × K × × × × × × × × × × × × × × × × × × × PROPELLER SHAFT × Suspension looseness × Spring fatigue J TIRE × REAR AXLE AND REAR SUSPENSION F REAR FINAL DRIVE REAR SUSPENSION — Shock absorber deformation, damage or deflection Noise Possible cause and SUSPECTED PARTS Symptom — Improper installation, looseness Reference RSU-8 RSU-7, RSU-9 Use chart below to find the cause of the symptom If necessary, repair or replace these parts × × × × × × G H I L M ×: Applicable N O P Revision: 2014 December RSU-5 D23 REAR SUSPENSION ASSEMBLY [LEAF RIGID TYPE SUSPENSION] < PERIODIC MAINTENANCE > PERIODIC MAINTENANCE REAR SUSPENSION ASSEMBLY Inspection INFOID:0000000010504877 COMPONENT PART Check the mounting conditions (looseness, backlash) of each component and component conditions (wear, damage) are normal SHOCK ABSORBER Check for oil leakage, damage, and replace if necessary Revision: 2014 December RSU-6 D23 SHOCK ABSORBER [LEAF RIGID TYPE SUSPENSION] < REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION A SHOCK ABSORBER Exploded View INFOID:0000000010504878 B C D RSU F G JSEIA0858GB H Washer Shock absorber Spring lower seat : Always replace after every disassembly I : N·m (kg-m, ft-lb) Removal and Installation INFOID:0000000010504879 J REMOVAL Remove tires Refer to WT-7, "Removal and Installation" Set suitable jack under rear final drive CAUTION: • Place the jack in the center of the rear final drive • Never damage the final drive with a jack • Check the stable condition when using a jack K L M N JSDIA3502ZZ Remove shock absorber lower side mounting nut from shock absorber Remove shock absorber lower side from spring lower seat Remove shock absorber upper side mounting nut and then remove washer Refer to RSU-7, "Exploded View" Remove shock absorber Perform inspection after removal Refer to RSU-8, "Inspection" O P JSEIA0884ZZ Revision: 2014 December RSU-7 D23 SHOCK ABSORBER [LEAF RIGID TYPE SUSPENSION] < REMOVAL AND INSTALLATION > INSTALLATION Note the following, and install in the reverse order of removal • Perform final tightening of bolts and nuts at the shock absorber (lower side), under unladen conditions with tires on level ground Refer to RSU-7, "Exploded View" • Perform inspection after installation Refer to RSU-8, "Inspection" • After replacing the shock absorber, always follow the disposal procedure to discard the shock absorber Refer to RSU-8, "Disposal" Inspection INFOID:0000000010504880 INSPECTION AFTER REMOVAL Check the following items, and replace the part if necessary Shock Absorber • Check shock absorber for deformation, cracks, and other damage • Check piston rod for damage, uneven wear, and distortion • Check for oil leakage Bushing Check bushing for cracks, and other damage INSPECTION AFTER INSTALLATION Check wheel sensor harness for proper connection • Without VDC (with ABS): Refer to BRC-116, "REAR WHEEL SENSOR : Exploded View" • With VDC: Refer to BRC-288, "REAR WHEEL SENSOR : Exploded View" Adjust neutral position of steering angle sensor Refer to BRC-198, "Work Procedure" (with VDC) Disposal INFOID:0000000010504881 Set shock absorber horizontally with the piston rod fully extended Drill – mm (0.08 – 0.12 in) hole at the position ( ) from top as shown in the figure to release gas gradually CAUTION: • Wear eye protection (safety glasses) • Wear gloves • Be careful with metal chips or oil blown out by the compressed gas NOTE: • Drill vertically in the direction show by arrow ( ) • Directly to the outer tube avoiding brackets • The gas is clear, colorless, odorless, and harmless A JPEIA0161ZZ : 20 – 30 mm (0.79 – 1.18 in) Position the drilled hole downward and drain oil by moving the piston rod several times CAUTION: Dispose of drained oil according to the law and local regulations Revision: 2014 December RSU-8 D23 LEAF SPRING [LEAF RIGID TYPE SUSPENSION] < REMOVAL AND INSTALLATION > LEAF SPRING A Exploded View INFOID:0000000010504882 B C D RSU F G H I JSEIA0859GB Bound bumper U-bolt Rear axle assembly Dynamic damper Spring lower seat Leaf spring assembly Shackle plate Shackle bushing Leaf spring bushing Shackle assembly Damper J K : Apply anti-corrosion oil L : Always replace after every disassembly : N·m (kg-m, ft-lb) M Removal and Installation INFOID:0000000010504883 REMOVAL N Remove tires Refer to WT-7, "Removal and Installation" Set suitable jack under rear final drive to relieve the tension from the rear leaf spring CAUTION: • Place the jack in the center of the rear final drive • Never damage the suspension beam with a jack • Check the stable condition when using a jack • Do not compress the leaf spring with jack Separate shock absorber from leaf spring Refer to RSU-7, "Removal and Installation" O P JSDIA3502ZZ Revision: 2014 December RSU-9 D23 LEAF SPRING < REMOVAL AND INSTALLATION > Remove leaf spring front mounting bolt [LEAF RIGID TYPE SUSPENSION] and nut JSEIA0878ZZ Remove U-bolt mounting nut ( spring lower seat ) and then remove U-bolt from JSEIA0849ZZ Remove shackle mounting nut and then remove bushing and shackle from the vehicle Remove leaf spring from the vehicle Refer to RSU-9, "Exploded View" Remove dynamic damper from leaf spring Remove damper from the vehicle Refer to RSU-9, "Exploded View" JSEIA0850ZZ 10 Remove mounting bolt and then remove bound bumper from the vehicle 11 Perform inspection after removal Refer to RSU-11, "Inspection" JSEIA0885ZZ INSTALLATION Note the following, and install in the reverse order of removal Revision: 2014 December RSU-10 D23 PRECAUTIONS < PRECAUTION > PRECAUTION PRECAUTIONS Precautions for Axle Shaft INFOID:0000000010505152 Observe the following precautions when disassembling and assembling axle shaft • Perform work in a location which is as dust-free as possible • Clean the parts, before disassembling and assembling • Prevent the entry of foreign objects during disassembly of the service location • Reassemble disassembled parts carefully in the correct order If work is interrupted, a clean cover must be placed over parts • Use paper waste Fabric shop cloths must not be used because of the danger of lint adhering to parts • Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with air or wiping with paper waste Precautions for Removing Battery Terminal INFOID:0000000011014666 When disconnecting the battery terminal, pay attention to the following • Always use a 12V battery as power source • Never disconnect battery terminal while engine is running • When removing the 12V battery terminal, turn OFF the ignition switch and wait at least 30 seconds • For vehicles with the engine listed below, remove the battery terminal after a lapse of the specified time: D4D engine : 20 minutes ZD30DDTi : 60 seconds HRA2DDT : 12 minutes ZD30DDTT : 60 seconds K9K engine : minutes M9R engine : minutes R9M engine : minutes V9X engine : minutes YD25DDTi : minutes SEF289H NOTE: ECU may be active for several tens of seconds after the ignition switch is turned OFF If the battery terminal is removed before ECU stops, then a DTC detection error or ECU data corruption may occur • After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait for at least 15 minutes to remove the battery terminal NOTE: • Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF • Example of high-load driving - Driving for 30 minutes or more at 140 km/h (86 MPH) or more - Driving for 30 minutes or more on a steep slope • For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON the ignition switch NOTE: If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected • After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC NOTE: The removal of 12V battery may cause a DTC detection error Precautions for Wheel Hub INFOID:0000000011014764 Observe the following precautions when assembling wheel hub • Perform work in a location which is as dust-free as possible • Use paper waste Fabric shop cloths must not be used because of the danger of lint adhering to parts • If any of disc rotor, wheel bearing, spindle, and wheel hub lock nut is dropped, it must not be used • Always check that the tools used for press-fit work of wheel bearing have no wear and deformation so that a pressure can be applied vertically Revision: 2014 December RAX-2 D23 PREPARATION < PREPARATION > PREPARATION A PREPARATION Special Service Tools INFOID:0000000010505154 Tool number Tool name Description KV40101000 Axle stand B C Removing axle shaft assembly RAX E ZZA1093D KV40109000 (-) Hub bolt adapter Removing axle shaft assembly NOTE: Use with axle stand (KV40101000) F G JSDIA6780ZZ H Installing oil seal KV38100200 Drift a: 65 mm (2.56 in) dia b: 49 mm (1.93 in) dia I J ZZA1143D KV40106502 Rear axle shaft bearing puller • Removing bearing cage • Removing wheel bearing lock nut • Removing sensor rotor K L ZZA1106D KV40109100 Rear shaft lock nut wrench M Removing and installing lock nut N O ZZA1228D • Installing axle shaft • Installing sensor rotor KV40105220 Drift a: 75 mm (2.95 in) dia b: 62 mm (2.44 in) dia P ZZA0936D Revision: 2014 December RAX-3 D23 PREPARATION < PREPARATION > Commercial Service Tools INFOID:0000000010505155 Tool name Description Sliding hammer Removing axle shaft assembly ZZA0803D Ball joint remover Removing hub bolt NT146 • Removing wheel bearing outer race • Installing sensor rotor • Installing axle shaft Drift a: 60 mm (2.36 in) dia b: 43 mm (1.693 in) dia ZZA0936D Installing wheel bearing assembly Drift a: 78 mm (2.36 in) dia b: 63 mm (1.693 in) dia ZZA0936D Sealant or/and Lubricant Name Multi-purpose grease Revision: 2014 December INFOID:0000000010586424 Application • Oil seal of axle shaft RAX-4 Note — D23 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING < SYMPTOM DIAGNOSIS > SYMPTOM DIAGNOSIS A NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING NVH Troubleshooting Chart INFOID:0000000010505167 B Symptom REAR AXLE × Shake × × × × × × × NVH in BR section C RAX E F G I BRAKE AXLE SHAFT H × × × × × × Noise × × × × × × × × Shake × × × × × × × × Vibration × × × × × Shimmy × × × × × × Judder × × × × × Poor ride quality or handling × × × × × × Refer to AXLE SHAFT in this chart NVH in WT section ROAD WHEEL NVH in WT section TIRE Refer to REAR AXLE in this chart REAR AXLE NVH in RAX and RSU sections REAR AXLE AND REAR SUSPENSION NVH in DLN section DIFFERENTIAL NVH in DLN section — Noise PROPELLER SHAFT AXLE SHAFT Parts interference Imbalance Possible cause and SUSPECTED PARTS RAX-8, "Exploded View" Reference Improper installation, looseness — Use chart below to find the cause of the symptom If necessary, repair or replace these parts J K L × ×: Applicable M N O P Revision: 2014 December RAX-5 D23 AXLE SHAFT < PERIODIC MAINTENANCE > PERIODIC MAINTENANCE AXLE SHAFT Inspection INFOID:0000000010505168 Check the axle shaft mounting condition (looseness, back lash, etc.) and check for cracks and scratches Revision: 2014 December RAX-6 D23 WHEEL BEARING < PERIODIC MAINTENANCE > WHEEL BEARING A Inspection INFOID:0000000010505170 COMPONENT PART B Check the mounting conditions (looseness, back lash) of each component and component conditions (wear, damage) are normal C WHEEL BEARING Check the following items, and replace the part it necessary • Move axle shaft in the axial direction by hand Check there is no looseness of wheel bearing RAX Axial end play : Refer to RAX-16, "Wheel Bearing" • Rotate axle shaft and check there is no unusual noise or other irregular conditions If there is any of irregular conditions, replace wheel bearing assembly E F G H I J K L M N O P Revision: 2014 December RAX-7 D23 AXLE SHAFT < REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION AXLE SHAFT Exploded View INFOID:0000000010504889 JSDIA6718GB Axle housing O-ring Oil seal Sensor rotor (For ABS and VDC models) Lock nut Lock washer Wheel bearing assembly Bearing cage Back plate Stud bolt Hub bolt Grease catcher Axle shaft Brake drum : Apply multi purpose grease : Always replace after every disassembly : N·m (kg-m, ft-lb) Removal and Installation INFOID:0000000010504890 REMOVAL Remove tires Refer to WT-7, "Removal and Installation" Remove brake drum CAUTION: Never depress brake pedal while brake drum is removed Remove brake shoe assembly • LHD: Refer to BR-59, "Removal and Installation" • RHD: Refer to BR-132, "Removal and Installation" Revision: 2014 December RAX-8 D23 AXLE SHAFT < REMOVAL AND INSTALLATION > Remove parking brake rear cable from back plate • LHD: Refer to PB-8, "Removal and Installation" • RHD: Refer to PB-18, "Removal and Installation" Remove brake tube from wheel cylinder • LHD: Refer to BR-31, "REAR : Exploded View" • RHD: Refer to BR-96, "REAR : Exploded View" CAUTION: • Never allow break fluid to adhere to the paint work • Never depress brake pedal while brake tube is removed Remove wheel cylinder from back plate • LHD: Refer to BR-59, "Removal and Installation" • RHD: Refer to BR-132, "Removal and Installation" Remove wheel sensor • Without VDC (with ABS): Refer to BRC-117, "REAR WHEEL SENSOR : Removal and Installation" • With VDC: Refer to BRC-289, "REAR WHEEL SENSOR : Removal and Installation" Remove bearing cage mounting nuts and washers A B C RAX E F G H JSDIA5779ZZ Remove axle shaft assembly, using the hub bolt adapter [SST:KV40109000(-)] (A), the axle stand (SST: KV40101000) (B) and sliding hammer (commercial service tool) (C) I J K JSDIA6779ZZ 10 Remove O-ring from axle housing 11 Remove oil seal , using the oil seal remover (A) CAUTION: Never damage the axle housing 12 Perform inspection after removal Refer to RAX-14, "Inspection" L M N O JSDIA3252ZZ INSTALLATION Note the following, and install in the reverse order of the removal • Perform inspection before installation Refer to RAX-14, "Inspection" Revision: 2014 December RAX-9 D23 P AXLE SHAFT < REMOVAL AND INSTALLATION > • Apply multi purpose grease to the oil seal lip and install the oil seal to the axle housing by using drift (SST: KV38100200) (A) CAUTION: • Never reuse oil seal • Never damage the oil seal lip • Apply wheel bearing grease to sliding face of the oil seal • Oil seal to be press fitted up to its butt touch with mating surface • To prevent damage to oil seal, vertically insert the oil seal all the way to the axle housing • The oil seal press fit load must be 9800N (999 kg, 2,203 lb) or less • Install O-ring to axle housing CAUTION: • Never reuse O-ring • Install axle shaft assembly to axle housing CAUTION: Never damage the oil seal • Perform inspection after installation Refer to RAX-14, "Inspection" Disassembly and Assembly JSDIA3253ZZ INFOID:0000000010504892 DISASSEMBLY Remove stud bolts from bearing cage, using a hammer (A) CAUTION: • Use a suitable nut to hammer the stud bolt • Pull out the stud bolt in a direction perpendicular to the bearing cage JSDIA3287ZZ Remove sensor rotor from axle shaft, using the rear axle shaft bearing puller (for ABS and VDC models) (SST: KV40106502) (A) JSDIA3463ZZ Fix the axle shaft assembly to a vise CAUTION: Fix the axle shaft assembly to a vise via a copper or aluminum plate JSDIA3280ZZ Revision: 2014 December RAX-10 D23 AXLE SHAFT < REMOVAL AND INSTALLATION > Unlock the lock washer pawl A B C JSDIA3284ZZ RAX Remove lock nut, using the rear shaft lock nut wrench (SST: KV40109100) (A) Remove lock washer E F G JPDIG0034ZZ Remove bearing cage from axle shaft, using the rear axle shaft bearing puller (SST: KV40106502) (A) NOTE: Install a suitable bolts to bearing cage Install rear axle shaft bearing puller to bearing cage Remove back plate from axle shaft H I J JPDIG0029ZZ Remove hub bolts from axle shaft, using the ball joint remover (A) (commercial service tool) CAUTION: • Never hammer the hub bolt to avoid impact • Pull out the hub bolt in a direction perpendicular to the axle shaft 10 Remove grease catcher from axle shaft K L M N JPDIF0299ZZ O 11 Remove wheel bearing outer race from bearing cage, using drift (A) (commercial service tool) and the removed wheel bearing inner race CAUTION: • To remove wheel bearing outer race, set the drift on the removed wheel bearing inner race • Never damage bearing cage 12 Perform inspection after disassembly Refer to RAX-14, "Inspection" P JSDIA3288ZZ Revision: 2014 December RAX-11 D23 AXLE SHAFT < REMOVAL AND INSTALLATION > ASSEMBLY Insert wheel bearing assembly to the bearing cage, using a drift (A) (commercial service tool), considering the grease seal attached side as outer surface of wheel bearing, CAUTION: • Never reuse wheel bearing assembly • Check that the contact surface of wheel bearing and bearing cage has no adhesion of oil to the press fit surface • To install, set a drift (commercial service tool) to the wheel bearing outer race • Insert wheel bearing assembly in vertically all the way to the bearing cage, preventing damage to the wheel bearing JSDIA3289ZZ assembly • The wheel bearing assembly press fit load must be 78,400 N (7,996 kg, 17,624 lb) or less Set the back plate to the bearing cage to the bearing cage and install stud bolts : Spacer : Nut CAUTION: • Place a spacer as shown in the figure to install the stud bolt by using the tightening force of the nut • Check that there is no clearance between back plate, and stud bolt • Never reuse stud bolt Set grease catcher to the axle shaft to the axle shaft JSDIA3299ZZ and install hub bolts : Washer : Nut CAUTION: • Place a washer as shown in the figure to install the hub bolt by using the tightening force of the nut • Check that there is no clearance between grease catcher, and hub bolt • Never reuse hub bolt JSDIA3549ZZ Insert axle shaft to wheel bearing assembly, using a drift (SST: KV40105220) (A) and drift (commercial service tool) (B) CAUTION: • To install, set a drift (commercial service tool) to the wheel bearing inner race • The axle shaft press fit load must be 47,000 N (4,790 kg, 10,560 lb) or less JSDIA3300ZZ Revision: 2014 December RAX-12 D23 AXLE SHAFT < REMOVAL AND INSTALLATION > Align the protrusion of lock washer with the groove of axle shaft and install the lock washer to the axle shaft A : Wheel bearing side B CAUTION: • Never reuse lock washer • To install, observe the installation direction of lock washer C JSDIA6714ZZ RAX Install lock nut to axle shaft CAUTION: To install, observe the installation direction of lock nut E : Lock washer side F G JSDIA3303ZZ H Tighten lock nut to the specified torque, using a rear shaft lock nut wrench (SST: KV40109100) (A) I J K JPDIG0034ZZ Crimp the pawl of lock nut of lock washer by aligning with the groove L M N JSDIA3301ZZ a Check the rotating torque of wheel bearing according to the following instructions NOTE: Judge the adequacy of rotating torque, based on a value measured with a spring balance To break in the bearing, rotate bearing cage in both normal and reverse directions at least three times (90° or more), respectively Revision: 2014 December RAX-13 D23 O P AXLE SHAFT < REMOVAL AND INSTALLATION > b Set a spring balance to the stud bolt of bearing cage and measure rotating torque (measurement value of spring balance) at rotating speed of 10 rpm A : 58 mm (2.28 in) Spring balance measurement value c : Refer to RAX-16, "Wheel Bearing" Move bearing cage in the axial direction to check that there is no backlash JSDIA3364ZZ 10 Insert sensor rotor to the axle shaft (for ABS and VDC models) CAUTION: Never reuse sensor rotor JSDIA6715ZZ 11 Insert sensor rotor to axle shaft, using a drift (SST: KV40105220) (A) and drift (commercial service tool) (B) (for ABS and VDC models) CAUTION: The sensor rotor press fit load must be 9,800 N (999 kg, 2,203 lb) or less JSDIA6716ZZ 12 Perform inspection after assembly Refer to RAX-14, "Inspection" Inspection INFOID:0000000010504894 INSPECTION AFTER REMOVAL Check component parts for deformation, cracks, and scratches If a component part has damage, replace the component part INSPECTION AFTER DISASSEMBLY Check the following parts and replace, if damaged Axle Shaft Check axle shaft for cracks, bent, and wear Bearing Cage Check bearing cage for cracks and scratches INSPECTION BEFORE INSTALLATION Check the sensor rotor for foreign matter (for ABS and VDC models) Clean the sensor rotor if any foreign matter is included INSPECTION AFTER INSTALLATION • • Bleed brake fluid and check for brake fluid leakage LHD: Refer to BR-16, "Bleeding Brake System" RHD: Refer to BR-79, "Bleeding Brake System" Check rear differential oil level Refer to DLN-205, "Inspection" Revision: 2014 December RAX-14 D23 AXLE SHAFT < REMOVAL AND INSTALLATION > • Check wheel sensor harness for proper connection - Without VDC (with ABS) Refer to BRC-116, "REAR WHEEL SENSOR : Exploded View" - With VDC Refer to BRC-288, "REAR WHEEL SENSOR : Exploded View" • Check wheel bearing for backlash Refer to RAX-7, "Inspection" • Adjust neutral position of steering angle sensor Refer to BRC-198, "Description" A B C RAX E F G H I J K L M N O P Revision: 2014 December RAX-15 D23 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) Wheel Bearing INFOID:0000000010505175 Item Standard Axial end play mm (0 in) Rotating torque 0.39 − 2.7 N·m (0.04 − 0.28 kg-m, 3.5 − 23.9 in-lb) Spring balance measurement Revision: 2014 December 48.0 N (4.8 kg, 10.7 lb) or less RAX-16 D23