Nissan navara np300 (d23) esm tai lieu sua chua phan 3

Tài liệu hướng dẫn sửa chữa xe Nissan navara np300 (d23) esm tai lieu sua chua phan 3 . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY SECTION DLK DOOR & LOCK A B C D E CONTENTS WITH INTELLIGENT KEY SYSTEM PRECAUTION 10 PRECAUTIONS 10 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" 10 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection 10 Precaution for Procedure without Cowl Top Cover 11 Work 11 Precautions for Removing Battery Terminal 11 PREPARATION 12 PREPARATION 12 Commercial Service Tools 12 SYSTEM DESCRIPTION 13 COMPONENT PARTS .13 LHD 13 LHD : Component Parts Location (Double Cab Models) 13 RHD 14 RHD : Component Parts Location (Double Cab Models) 15 RHD : Component Parts Location (King Cab Models) 17 Door Lock and Unlock Switch 18 Door Request Switch 19 Door Switch 19 Front Door Lock Assembly 19 Fuel Filler Lid Opener Actuator 19 Fuel Filler Lid Opener Switch 20 Inside Key Antenna 20 Intelligent Key Warning Buzzer 20 Outside Key Antenna 20 Rear Door Lock Assembly (Double Cab Models) 21 Revision: 2014 December Rear Lower Door Lock Assembly (King Cab Models) 21 Rear Upper Door Lock Assembly (King Cab Models) 21 Remote Keyless Entry Receiver 21 SYSTEM (POWER DOOR LOCK SYSTEM) 22 System Description 22 Circuit Diagram 23 SYSTEM (INTELLIGENT KEY SYSTEM) 25 INTELLIGENT KEY SYSTEM 25 INTELLIGENT KEY SYSTEM : System Description 25 INTELLIGENT KEY SYSTEM : Circuit Diagram 27 F G H I J DOOR LOCK FUNCTION 30 DOOR LOCK FUNCTION : System Description 31 DLK REMOTE KEYLESS ENTRY FUNCTION 32 REMOTE KEYLESS ENTRY FUNCTION : System Description 33 L KEY REMINDER FUNCTION 34 KEY REMINDER FUNCTION : System Description 35 M INFORMATION DISPLAY (COMBINATION METER) 35 INFORMATION DISPLAY (COMBINATION METER) : ACC Warning (Information Display) 35 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning 36 INFORMATION DISPLAY (COMBINATION METER) : Engine Start Information 37 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key Low Battery Warning .39 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key System Malfunction 41 INFORMATION DISPLAY (COMBINATION METER) : Key ID Verification Information .42 DLK-1 D23 N O P INFORMATION DISPLAY (COMBINATION METER) : Key ID Warning 43 INFORMATION DISPLAY (COMBINATION METER) : P Position Warning (Information Display) 44 INFORMATION DISPLAY (COMBINATION METER) : Steering Lock Information 45 INFORMATION DISPLAY (COMBINATION METER) : Take Away Warning (Information Display) 47 WARNING/INDICATOR/CHIME LIST 48 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display) 48 WARNING/INDICATOR/CHIME LIST : Warning Chime 48 SYSTEM (FUEL FILLER LID OPENER) 50 System Description 50 Circuit Diagram 50 DIAGNOSIS SYSTEM (BCM) 51 B2622 INSIDE ANTENNA 94 DTC Description 94 Diagnosis Procedure 94 B2626 OUTSIDE ANTENNA 97 RHD 97 RHD : DTC Description 97 RHD : Diagnosis Procedure 97 LHD 98 LHD : DTC Description 98 LHD : Diagnosis Procedure 99 B2627 OUTSIDE ANTENNA 101 RHD 101 RHD : DTC Description 101 RHD : Diagnosis Procedure 101 LHD 102 LHD : DTC Description 102 LHD : Diagnosis Procedure 103 COMMON ITEM 51 COMMON ITEM : CONSULT Function (BCM COMMON ITEM) 51 COMBINATION METER BUZZER 105 DOOR LOCK 52 DOOR LOCK : CONSULT Function (BCM DOOR LOCK) 52 DOOR LOCK ACTUATOR 106 INTELLIGENT KEY 53 INTELLIGENT KEY : CONSULT Function (BCM INTELLIGENT KEY) 53 TRUNK 56 TRUNK : CONSULT Function (BCM - TRUNK) 56 ECU DIAGNOSIS INFORMATION 58 BCM 58 List of ECU Reference 58 WIRING DIAGRAM 59 DOOR & LOCK SYSTEM 59 RHD 59 RHD : Wiring Diagram 59 LHD 74 LHD : Wiring Diagram 75 BASIC INSPECTION 88 DIAGNOSIS AND REPAIR WORK FLOW 88 Work Flow 88 DTC/CIRCUIT DIAGNOSIS 91 B2621 INSIDE ANTENNA 91 DTC Description 91 Diagnosis Procedure 91 Revision: 2014 December Component Function Check 105 Diagnosis Procedure 105 DRIVER SIDE 106 DRIVER SIDE : Component Function Check 106 DRIVER SIDE : Diagnosis Procedure 106 PASSENGER SIDE 107 PASSENGER SIDE : Component Function Check 107 PASSENGER SIDE : Diagnosis Procedure 107 REAR LH 108 REAR LH : Component Function Check 109 REAR LH : Diagnosis Procedure 109 REAR RH 110 REAR RH : Component Function Check 110 REAR RH : Diagnosis Procedure 110 DOOR LOCK AND UNLOCK SWITCH 112 RHD 112 RHD : Component Function Check 112 RHD : Diagnosis Procedure 112 RHD : Component Inspection 114 LHD 114 LHD : Component Function Check 114 LHD : Diagnosis Procedure 114 LHD : Component Inspection 116 DOOR REQUEST SWITCH 117 Component Function Check 117 Diagnosis Procedure 117 Component Inspection 118 DLK-2 D23 DOOR SWITCH 120 REAR RH 140 REAR RH : Description 140 REAR RH : Diagnosis Procedure 140 A DOOR DOES NOT LOCK/UNLOCK WITH DOOR REQUEST SWITCH 142 B KING CAB 122 KING CAB : Component Function Check 122 KING CAB : Diagnosis Procedure 123 KING CAB : Component Inspection 124 ALL DOOR REQUEST SWITCHES 142 ALL DOOR REQUEST SWITCHES : Description 142 ALL DOOR REQUEST SWITCHES : Diagnosis Procedure 142 C HAZARD FUNCTION 126 DRIVER SIDE DOOR REQUEST SWITCH 143 DRIVER SIDE DOOR REQUEST SWITCH : Description 143 DRIVER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure 143 DOUBLE CAB 120 DOUBLE CAB : Component Function Check 120 DOUBLE CAB : Diagnosis Procedure 120 DOUBLE CAB : Component Inspection 122 Component Function Check 126 Diagnosis Procedure 126 INFORMATION DISPLAY 127 Diagnosis Procedure 127 INTELLIGENT KEY BATTERY 128 Component Inspection 128 INTELLIGENT KEY WARNING BUZZER 129 Component Function Check 129 Diagnosis Procedure 129 Component Inspection 130 PASSENGER SIDE DOOR REQUEST SWITCH 143 PASSENGER SIDE DOOR REQUEST SWITCH : Description 143 PASSENGER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure 143 DOOR DOES NOT LOCK/UNLOCK WITH INTELLIGENT KEY 145 REMOTE KEYLESS ENTRY RECEIVER 131 Diagnosis Procedure 145 Component Function Check 131 Diagnosis Procedure 131 DOOR LOCK OPERATION WARNING DOES NOT OPERATE 147 UNLOCK SENSOR 135 Diagnosis Procedure 147 Diagnosis Procedure 135 Component Inspection 136 HAZARD AND BUZZER REMINDER DOES NOT OPERATE 148 SYMPTOM DIAGNOSIS 137 Diagnosis Procedure 148 ACC WARNING DOES NOT OPERATE 137 Diagnosis Procedure 137 AUTO DOOR LOCK OPERATION DOES NOT OPERATE 138 Diagnosis Procedure 138 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH 139 ALL DOOR 139 ALL DOOR : Description 139 ALL DOOR : Diagnosis Procedure 139 DRIVER SIDE 139 DRIVER SIDE : Description 139 DRIVER SIDE : Diagnosis Procedure 139 PASSENGER SIDE 140 PASSENGER SIDE : Description 140 PASSENGER SIDE : Diagnosis Procedure 140 REAR LH 140 REAR LH : Description 140 REAR LH : Diagnosis Procedure 140 Revision: 2014 December D E F G H I J INTELLIGENT KEY LOW BATTERY WARNDLK ING DOES NOT OPERATE 150 Diagnosis Procedure 150 KEY REMINDER FUNCTION DOES NOT OPERATE 151 Diagnosis Procedure 151 L M OFF POSITION WARNING DOES NOT OPERATE 152 Diagnosis Procedure 152 P POSITION WARNING DOES NOT OPERATE 153 N Diagnosis Procedure 153 O TAKE AWAY WARNING DOES NOT OPERATE 154 P Diagnosis Procedure 154 SQUEAK AND RATTLE TROUBLE DIAGNOSES 155 Work Flow 155 Inspection Procedure 157 Diagnostic Worksheet 159 DLK-3 D23 REMOVAL AND INSTALLATION 161 HOOD 161 Exploded View .161 HOOD ASSEMBLY 162 HOOD ASSEMBLY : Removal and Installation .162 HOOD ASSEMBLY : Inspection 162 HOOD ASSEMBLY : Adjustment 162 HOOD HINGE 165 HOOD HINGE : Removal and Installation .165 REAR DOOR (DOUBLE CAB MODELS) 186 Exploded View 186 DOOR ASSEMBLY 187 DOOR ASSEMBLY : Removal and Installation 187 DOOR ASSEMBLY : Inspection 188 DOOR ASSEMBLY : Adjustment 189 DOOR STRIKER 191 DOOR STRIKER : Removal and Installation 191 DOOR HINGE 191 DOOR HINGE : Removal and Installation 191 RADIATOR CORE SEAL 165 RADIATOR CORE SEAL : Removal and Installation 165 DOOR CHECK LINK 192 DOOR CHECK LINK : Removal and Installation 192 HOOD INSULATOR 166 HOOD INSULATOR : Removal and Installation 166 DOOR WEATHER-STRIP 193 DOOR WEATHER-STRIP : Removal and Installation 193 HOOD SEAL 167 HOOD SEAL : Removal and Installation .167 REAR DOOR (KING CAB MODELS) 195 HOOD SUPPORT ROD 168 HOOD SUPPORT ROD : Removal and Installation 168 RADIATOR CORE SUPPORT 169 Exploded View .169 Removal and Installation .169 FRONT FENDER 173 Exploded View .173 FRONT FENDER 173 FRONT FENDER : Removal and Installation 173 FENDER COVER .174 FENDER COVER : Removal and Installation 174 FRONT DOOR 175 Exploded View .175 DOOR ASSEMBLY 176 DOOR ASSEMBLY : Removal and Installation .176 DOOR ASSEMBLY : Inspection 177 DOOR ASSEMBLY : Adjustment (Double Cab Models) 178 DOOR ASSEMBLY : Adjustment (King Cab Models) 180 DOOR STRIKER 182 DOOR STRIKER : Removal and Installation 182 DOOR HINGE 183 DOOR HINGE : Removal and Installation .183 DOOR CHECK LINK 183 DOOR CHECK LINK : Removal and Installation 183 DOOR WEATHER-STRIP 184 DOOR WEATHER-STRIP : Removal and Installation 184 Revision: 2014 December Exploded View 195 DOOR ASSEMBLY 196 DOOR ASSEMBLY : Removal and Installation 196 DOOR ASSEMBLY : Inspection 197 DOOR ASSEMBLY : Adjustment 197 DOOR STRIKER 199 DOOR STRIKER : Removal and Installation 199 DOOR HINGE 199 DOOR HINGE : Removal and Installation 199 DOOR CHECK LINK 200 DOOR CHECK LINK : Removal and Installation 200 DOOR WEATHER-STRIP 200 DOOR WEATHER-STRIP : Removal and Installation 200 TAILGATE 203 Exploded View 203 TAILGATE ASSEMBLY 203 TAILGATE ASSEMBLY : Removal and Installation 204 TAILGATE ASSEMBLY : Inspection 204 TAILGATE STRIKER 205 TAILGATE STRIKER : Removal and Installation 205 TAILGATE HINGE 205 TAILGATE HINGE : Removal and Installation 205 HOOD LOCK 206 Exploded View 206 HOOD LOCK 207 HOOD LOCK : Removal and Installation 207 HOOD LOCK : Inspection 208 HOOD LOCK CONTROL HANDLE 209 DLK-4 D23 HOOD LOCK CONTROL HANDLE : Removal and Installation 209 DOOR SWITCH 233 HOOD LOCK CONTROL CABLE 210 HOOD LOCK CONTROL CABLE : Removal and Installation 210 FUEL FILLER LID OPENER SWITCH 234 FRONT DOOR LOCK 211 Exploded View 211 DOOR LOCK 211 DOOR LOCK : Removal and Installation 211 DOOR LOCK : Inspection 212 Removal and Installation 233 Removal and Installation 234 INSTRUMENT CENTER 235 INSTRUMENT CENTER : Removal and Installation 235 CONSOLE 235 CONSOLE : Removal and Installation 235 OUTSIDE KEY ANTENNA 236 OUTSIDE HANDLE 213 OUTSIDE HANDLE : Removal and Installation 213 OUTSIDE HANDLE 236 OUTSIDE HANDLE : Removal and Installation 236 REAR DOOR LOCK (DOUBLE CAB MODELS) 217 INTELLIGENT KEY WARNING BUZZER 237 DOOR LOCK 217 DOOR LOCK : Removal and Installation 217 DOOR LOCK : Inspection 218 REAR DOOR LOCK (KING CAB MODELS) 221 Exploded View 221 DOOR LOCK 221 DOOR LOCK : Removal and Installation 221 DOOR LOCK : Inspection 223 REMOTE KEYLESS ENTRY RECEIVER 238 INTELLIGENT KEY BATTERY 239 Removal and Installation 239 PRECAUTION 240 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" 240 Precaution for Procedure without Cowl Top Cover 240 Work 240 Precautions for Removing Battery Terminal 240 Commercial Service Tools 242 Exploded View 227 FUEL FILLER LID 227 FUEL FILLER LID : Removal and Installation 227 FUEL FILLER LID LOCK ACTUATOR 228 FUEL FILLER LID LOCK ACTUATOR : Removal and Installation 228 CAB AND REAR BODY 230 Exploded View 230 Removal and Installation 232 Revision: 2014 December F G H I PRECAUTIONS 240 TAILGATE LOCK 225 FUEL FILLER LID OPENER 227 E WITHOUT INTELLIGENT KEY SYSTEM PREPARATION 242 TAILGATE LOCK 225 TAILGATE LOCK : Removal and Installation 225 TAILGATE LOCK : Inspection 226 D Removal and Installation 238 INSIDE HANDLE 223 INSIDE HANDLE : Removal and Installation 223 Exploded View 225 C Removal and Installation 237 INSIDE HANDLE 218 INSIDE HANDLE : Removal and Installation 218 OUTSIDE HANDLE 219 OUTSIDE HANDLE : Removal and Installation 219 B INSIDE KEY ANTENNA 235 INSIDE HANDLE 212 INSIDE HANDLE : Removal and Installation 212 Exploded View 217 A J DLK L PREPARATION 242 M SYSTEM DESCRIPTION 243 COMPONENT PARTS 243 LHD 243 LHD : Component Parts Location (Double Cab Models) 243 RHD 244 RHD : Component Parts Location (Single Cab Models) 244 RHD : Component Parts Location (Double Cab Models) 246 RHD : Component Parts Location (King Cab Models) 247 Door Lock and Unlock Switch 248 Door Switch 248 Front Door Lock Assembly 249 DLK-5 D23 N O P Fuel Filler Lid Opener Actuator 249 Fuel Filler Lid Opener Switch 249 Ignition Key Cylinder 249 Rear Door Lock Assembly (Double Cab Models) 250 Rear Lower Door Lock Assembly (King Cab Models) 250 Rear Upper Door Lock Assembly (King Cab Models) 250 Remote Keyless Entry Receiver 250 LHD : Wiring Diagram 293 BASIC INSPECTION 313 DIAGNOSIS AND REPAIR WORK FLOW 313 Work Flow 313 KEYFOB ID REGISTRATION 316 Description 316 Work Procedure 316 POWER DOOR LOCK SYSTEM 251 DTC/CIRCUIT DIAGNOSIS 318 DOOR LOCK FUNCTION 251 DOOR LOCK FUNCTION : System Description 251 DOOR LOCK FUNCTION : Circuit Diagram 251 DOOR LOCK ACTUATOR 318 INFORMATION DISPLAY (COMBINATION METER) 255 INFORMATION DISPLAY (COMBINATION METER) : Key Warning (With Color Information Display Models) .255 WARNING/INDICATOR/CHIME LIST 257 WARNING/INDICATOR/CHIME LIST : Warning Chime 257 REMOTE KEYLESS ENTRY SYSTEM 258 System Description 258 Circuit Diagram 259 FUEL FILLER LID OPENER 264 System Description 264 Circuit Diagram 264 DIAGNOSIS SYSTEM (BCM) 265 COMMON ITEM .265 COMMON ITEM : CONSULT Function (BCM COMMON ITEM) 265 DOOR LOCK 265 DOOR LOCK : CONSULT Function (BCM DOOR LOCK) 265 MULTI REMOTE ENT 266 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) 266 TRUNK .268 TRUNK : CONSULT Function (BCM - TRUNK) 268 ECU DIAGNOSIS INFORMATION 269 BCM 269 List of ECU Reference 269 WIRING DIAGRAM 270 DOOR & LOCK SYSTEM 270 RHD 270 RHD : Wiring Diagram 270 DRIVER SIDE 318 DRIVER SIDE : Component Function Check 318 DRIVER SIDE : Diagnosis Procedure 318 PASSENGER SIDE 320 PASSENGER SIDE : Component Function Check 321 PASSENGER SIDE : Diagnosis Procedure 321 REAR LH 323 REAR LH : Component Function Check 323 REAR LH : Diagnosis Procedure 324 REAR RH 325 REAR RH : Component Function Check 325 REAR RH : Diagnosis Procedure 325 DOOR LOCK AND UNLOCK SWITCH 327 RHD 327 RHD : Component Function Check 327 RHD : Diagnosis Procedure 327 RHD : Component Inspection 330 LHD 331 LHD : Component Function Check 331 LHD : Diagnosis Procedure 331 LHD : Component Inspection 334 DOOR SWITCH 335 DOUBLE CAB 335 DOUBLE CAB : Component Function Check 335 DOUBLE CAB : Diagnosis Procedure 335 DOUBLE CAB : Component Inspection 338 KING CAB 338 KING CAB : Component Function Check 338 KING CAB : Diagnosis Procedure 338 KING CAB : Component Inspection 340 HAZARD FUNCTION 342 Component Function Check 342 Diagnosis Procedure 342 KEY SWITCH 343 Component Function Check 343 Diagnosis Procedure 343 LHD 292 Revision: 2014 December DLK-6 D23 Component Inspection 344 KEYFOB BATTERY 345 Component Function Check 345 Diagnosis Procedure 345 REMOTE KEYLESS ENTRY RECEIVER 346 Component Function Check 346 Diagnosis Procedure 346 UNLOCK SENSOR 350 SQUEAK AND RATTLE TROUBLE DIAGNOSES 361 A Work Flow 361 Inspection Procedure 363 Diagnostic Worksheet 365 B REMOVAL AND INSTALLATION 367 HOOD 367 Exploded View 367 RHD 350 RHD : Diagnosis Procedure 350 RHD : Component Inspection 351 HOOD ASSEMBLY 368 HOOD ASSEMBLY : Removal and Installation 368 HOOD ASSEMBLY : Inspection 368 HOOD ASSEMBLY : Adjustment 368 LHD 351 LHD : Diagnosis Procedure 351 LHD : Component Inspection 353 HOOD HINGE 371 HOOD HINGE : Removal and Installation 371 SYMPTOM DIAGNOSIS 354 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH 354 ALL DOOR 354 ALL DOOR : Description 354 ALL DOOR : Diagnosis Procedure 354 C D E RADIATOR CORE SEAL 371 RADIATOR CORE SEAL : Removal and Installation 371 HOOD INSULATOR 372 HOOD INSULATOR : Removal and Installation 372 F G HOOD SEAL 373 HOOD SEAL : Removal and Installation 373 H DRIVER SIDE 354 DRIVER SIDE : Description 354 DRIVER SIDE : Diagnosis Procedure 354 HOOD SUPPORT ROD 374 HOOD SUPPORT ROD : Removal and Installation 374 I PASSENGER SIDE 354 PASSENGER SIDE : Description 355 PASSENGER SIDE : Diagnosis Procedure 355 RADIATOR CORE SUPPORT 375 J REAR LH 355 REAR LH : Description 355 REAR LH : Diagnosis Procedure 355 FRONT FENDER 379 DLK REAR RH 355 REAR RH : Description 355 REAR RH : Diagnosis Procedure 355 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER 357 Diagnosis Procedure 357 DOOR DOES NOT LOCK/UNLOCK WITH KEYFOB 358 Diagnosis Procedure 358 KEY REMINDER FUNCTION DOES NOT OPERATE 359 Diagnosis Procedure 359 HAZARD REMINDER OPERATION DOES NOT OPERATE 360 Diagnosis Procedure 360 Exploded View 375 Removal and Installation 375 Exploded View 379 FRONT FENDER 379 FRONT FENDER : Removal and Installation 379 FENDER COVER 380 FENDER COVER : Removal and Installation 380 M FRONT DOOR 381 Exploded View 381 DOOR ASSEMBLY 382 DOOR ASSEMBLY : Removal and Installation 382 DOOR ASSEMBLY : Inspection 383 DOOR ASSEMBLY : Adjustment (Double Cab Models) 384 DOOR ASSEMBLY : Adjustment (King Cab Models) 386 DOOR ASSEMBLY : Adjustment (Single Cab Models) 388 DOOR STRIKER 390 DOOR STRIKER : Removal and Installation 390 DOOR HINGE 390 Revision: 2014 December L DLK-7 D23 N O P DOOR HINGE : Removal and Installation .390 DOOR CHECK LINK 391 DOOR CHECK LINK : Removal and Installation 391 DOOR WEATHER-STRIP 392 DOOR WEATHER-STRIP : Removal and Installation 392 REAR DOOR (DOUBLE CAB MODELS) 394 Exploded View .394 DOOR ASSEMBLY 395 DOOR ASSEMBLY : Removal and Installation .395 DOOR ASSEMBLY : Inspection 396 DOOR ASSEMBLY : Adjustment 397 DOOR STRIKER 399 DOOR STRIKER : Removal and Installation 399 DOOR HINGE 399 DOOR HINGE : Removal and Installation .399 DOOR CHECK LINK 400 DOOR CHECK LINK : Removal and Installation 400 DOOR WEATHER-STRIP 401 DOOR WEATHER-STRIP : Removal and Installation 401 REAR DOOR (KING CAB MODELS) 403 Exploded View .403 DOOR ASSEMBLY 404 DOOR ASSEMBLY : Removal and Installation .404 DOOR ASSEMBLY : Inspection 405 DOOR ASSEMBLY : Adjustment 405 DOOR STRIKER 407 DOOR STRIKER : Removal and Installation 407 DOOR HINGE 407 DOOR HINGE : Removal and Installation .407 DOOR CHECK LINK 408 DOOR CHECK LINK : Removal and Installation 408 DOOR WEATHER-STRIP 408 DOOR WEATHER-STRIP : Removal and Installation 408 TAILGATE 411 HOOD LOCK 415 Exploded View 415 HOOD LOCK 416 HOOD LOCK : Removal and Installation 416 HOOD LOCK : Inspection 417 HOOD LOCK CONTROL HANDLE 418 HOOD LOCK CONTROL HANDLE : Removal and Installation 418 HOOD LOCK CONTROL CABLE 419 HOOD LOCK CONTROL CABLE : Removal and Installation 419 FRONT DOOR LOCK 420 Exploded View 420 DOOR LOCK 420 DOOR LOCK : Removal and Installation 420 DOOR LOCK : Inspection 421 INSIDE HANDLE 421 INSIDE HANDLE : Removal and Installation 421 OUTSIDE HANDLE 422 OUTSIDE HANDLE : Removal and Installation 422 REAR DOOR LOCK (DOUBLE CAB MODELS) 426 Exploded View 426 DOOR LOCK 426 DOOR LOCK : Removal and Installation 426 DOOR LOCK : Inspection 427 INSIDE HANDLE 427 INSIDE HANDLE : Removal and Installation 427 OUTSIDE HANDLE 428 OUTSIDE HANDLE : Removal and Installation 428 REAR DOOR LOCK (KING CAB MODELS) 430 Exploded View 430 DOOR LOCK 430 DOOR LOCK : Removal and Installation 430 DOOR LOCK : Inspection 432 INSIDE HANDLE 432 INSIDE HANDLE : Removal and Installation 432 Exploded View .411 TAILGATE LOCK 434 TAILGATE ASSEMBLY 412 TAILGATE ASSEMBLY : Removal and Installation 412 TAILGATE ASSEMBLY : Inspection .413 Exploded View 434 TAILGATE LOCK 435 TAILGATE LOCK : Removal and Installation 435 TAILGATE LOCK : Inspection 436 TAILGATE STRIKER .414 TAILGATE STRIKER : Removal and Installation 414 FUEL FILLER LID OPENER 437 TAILGATE HINGE 414 TAILGATE HINGE : Removal and Installation 414 FUEL FILLER LID 438 FUEL FILLER LID : Removal and Installation 438 Revision: 2014 December Exploded View 437 DLK-8 D23 FUEL FILLER LID LOCK ACTUATOR 440 FUEL FILLER LID LOCK ACTUATOR : Removal and Installation 440 FUEL FILLER LID OPENER SWITCH 448 CAB AND REAR BODY 442 Removal and Installation 449 Exploded View 442 Removal and Installation 446 KEYFOB BATTERY 450 DOOR SWITCH 447 Exploded View 450 Removal and Installation 450 Removal and Installation 448 A REMOTE KEYLESS ENTRY RECEIVER 449 B C Removal and Installation 447 D E F G H I J DLK L M N O P Revision: 2014 December DLK-9 D23 PRECAUTIONS [WITH INTELLIGENT KEY SYSTEM] < PRECAUTION > PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000011038762 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual WARNING: Always observe the following items for preventing accidental activation • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer • Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module, see “SRS AIR BAG” • Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS WARNING: Always observe the following items for preventing accidental activation • When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with a hammer Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury • When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the battery, and wait at least minutes before performing any service Precautions Necessary for Steering Wheel Rotation After Battery Disconnection INFOID:0000000011038768 CAUTION: Comply with the following cautions to prevent any error and malfunction • Before removing and installing any control units, first turn the ignition switch to the LOCK position, then disconnect both battery cables • After finishing work, confirm that all control unit connectors are connected properly, then re-connect both battery cables • Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work If a DTC is detected, perform trouble diagnosis according to self-diagnosis results For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and cannot be turned If turning the steering wheel is required with the battery disconnected or discharged, follow the operation procedure below before starting the repair operation OPERATION PROCEDURE Connect both battery cables NOTE: Supply power using jumper cables if battery is discharged Turn the ignition switch to ACC position (At this time, the steering lock will be released.) Disconnect both battery cables The steering lock will remain released with both battery cables disconnected and the steering wheel can be turned Perform the necessary repair operation Revision: 2014 December DLK-10 D23 DIFFERENTIAL ASSEMBLY [REAR FINAL DRIVE: H215 (DL)] < UNIT DISASSEMBLY AND ASSEMBLY > 16 Install differential lock solenoid connector housing • For tightening torque, refer to DLN-318, "Exploded View" JSDIA7229ZZ CAUTION: O-ring is non-reusable When replace it, replace differential lock solenoid connector housing JSDIA7239ZZ Adjustment INFOID:0000000011798406 TOTAL PRELOAD TORQUE Secure final drive assembly onto a suitable attachment (A) Rotate drive pinion back and forth to times to check for unusual noise and rotation malfunction Rotate drive pinion at least 20 times to check for smooth operation of the bearing JPDID0039ZZ While rotate drive pinion at 30 rpm or 60 rpm, measure total preload with the preload gauge (A) (SST: ST3127S000) Total preload torque : Refer to DLN-339, "Preload Torque" NOTE: Total preload torque = Pinion bearing preload torque + Side bearing preload torque • If measured value is out of the specification, disassemble it to check and adjust each part Adjust the pinion bearing preload and side bearing preload Adjust the pinion bearing preload first, then adjust the side bearing preload JPDID0102ZZ When the preload torque is large On pinion bearings: Replace the collapsible spacer On side bearings: Loosen side bearing adjusting nut Revision: 2014 December DLN-326 D23 DIFFERENTIAL ASSEMBLY [REAR FINAL DRIVE: H215 (DL)] < UNIT DISASSEMBLY AND ASSEMBLY > When the preload is small On pinion bearings: Tighten the drive pinion lock nut On side bearings: Tighten side bearing adjusting nut A CAUTION: Retighten or loosen the left and right side bearing nuts evenly so that they are within the standard C DRIVE GEAR RUNOUT B Secure final drive assembly onto a suitable attachment (A) Fit a dial indicator to the drive gear back face DLN E F JPDID0039ZZ G Rotate the drive gear to measure runout Drive gear back face runout : Refer to DLN-340, "Drive Gear Runout" H • If the runout is outside of the repair limit, check drive gear assembly condition; foreign material may be caught between drive gear and differential case, or differential case or drive gear may be deformed, etc CAUTION: Replace drive gear and drive pinion gear as a set I J SDIA1279J TOOTH CONTACT K Secure final drive assembly onto a suitable attachment (A) L M JPDID0039ZZ Apply red lead or equivalent to drive gear CAUTION: Apply red lead or equivalent to both the faces of to gears at locations evenly spaced on drive gear N O P PDE0045D Revision: 2014 December DLN-327 D23 DIFFERENTIAL ASSEMBLY < UNIT DISASSEMBLY AND ASSEMBLY > Rotate drive gear back and forth several times, check drive pinion gear to drive gear tooth contact CAUTION: Check tooth contact on drive side and reverse side [REAR FINAL DRIVE: H215 (DL)] SDIA0570E Tooth Contact Judgment Guide SDIA0207E If tooth contact is improperly adjusted, follow the procedure below to adjust the pinion height (dimension X) SDIA0517E Revision: 2014 December DLN-328 D23 DIFFERENTIAL ASSEMBLY < UNIT DISASSEMBLY AND ASSEMBLY > • If the tooth contact is near the face (face contact), or near the heel (heel contact), thicken pinion height adjusting washer to move drive pinion closer to drive gear For selecting adjusting washer, refer to the latest parts information [REAR FINAL DRIVE: H215 (DL)] A B C PDIA0440E DLN • If the tooth contact is near the flank (flank contact), or near the toe (toe contact), thin pinion height adjusting washer to move drive pinion farther from drive gear For selecting adjusting washer, refer to the latest parts information E F G PDIA0441E BACKLASH H Secure final drive assembly onto a suitable attachment (A) I J K JPDID0039ZZ Fit a dial indicator to the drive gear face to measure the backlash Backlash L : Refer to DLN-340, "Backlash" M • If the backlash is outside of the specified value, adjust with the side bearing adjusting nut When the backlash is large: Tighten side bearing adjusting nut on the drive gear back side, and then loosen side bearing adjusting nut on the drive gear tooth side When the backlash is small: Tighten side bearing adjusting nut on the drive gear tooth side, and then loosen side bearing adjusting nut on the drive gear back side N SDIA1278J O P CAUTION: If it is outside the standard, retighten or loosen the left and right side bearing adjusting nuts evenly so that they are within the standard Revision: 2014 December DLN-329 D23 DIFFERENTIAL ASSEMBLY [REAR FINAL DRIVE: H215 (DL)] < UNIT DISASSEMBLY AND ASSEMBLY > Inspection INFOID:0000000011798407 INSPECTION AFTER DISASSEMBLY Drive Gear and Drive Pinion • Clean up the disassembled parts • If the gear teeth never mesh or line-up correctly, determine the cause and adjust or replace as necessary • If the gears are worn, cracked, damaged, pitted or chipped (by friction) noticeably, replace with new drive gear and drive pinion as a set Bearing • Clean up the disassembled parts • If any chipped (by friction), pitted, worn, rusted or scratched marks, or unusual noise from the bearing is observed, replace as a bearing assembly (as a new set) Differential Assembly • Clean up the disassembled parts • If any wear or crack on the contact sides of the differential case is found, replace • If any cracks or damage on the surface of side gear and pinion mate gear tooth is found, replace • If it is chipped (by friction), damaged, or unusually worn, replace Revision: 2014 December DLN-330 D23 DRIVE PINION [REAR FINAL DRIVE: H215 (DL)] < UNIT DISASSEMBLY AND ASSEMBLY > DRIVE PINION A Exploded View INFOID:0000000011798408 B C DLN E F G H I J JSDIA7226GB K Drive pinion lock nut Companion flange Front oil seal Pinion front bearing Carrier case Differential lock solenoid connector housing Differential lock position switch Connector bracket Collapsible spacer Pinion rear bearing Pinion height adjusting washer Drive pinion Drive gear Differential assembly Side bearing Side bearing adjusting nut Bearing cap Lock finger Oil seal lip Screw hole Comply with the assembly procedure when tightening Refer to DLN319, "Disassembly and Assembly" L M N : N·m (kg-m, in-lb) O : N·m (kg-m, ft-lb) : Always replace after every disassembly : Select with proper thickness P : Apply gear oil *: Apply anti-corrosion oil : Apply multi purpose grease : Apply Genuine Liquid Gasket, Three Bond 1217 or equivalent : Apply Genuine High Strength Thread Locking Sealant, Loctite 270 or equivalent Revision: 2014 December DLN-331 D23 DRIVE PINION [REAR FINAL DRIVE: H215 (DL)] < UNIT DISASSEMBLY AND ASSEMBLY > Disassembly and Assembly INFOID:0000000011798409 DISASSEMBLY Remove differential assembly Refer to DLN-319, "Disassembly and Assembly" While holding companion flange with the flange wrench (A) (commercial service tool), remove drive pinion lock nut JSDIA6777ZZ Put matching mark on the end of drive pinion The matching mark should be in line with the matching mark on companion flange CAUTION: For matching mark, use paint Never damage companion flange and drive pinion NOTE: The matching mark on the final drive companion flange indicates the maximum vertical runout position When replacing companion flange, matching mark is not necessary PDIA0799J Remove companion flange using the suitable puller (commercial service tool) MDIB0075E Remove drive pinion, using the drift (A) (SST: ST22360002) CAUTION: Never drop drive pinion assembly Remove front oil seal, using oil seal remover (commercial service tool) CAUTION: Never damage carrier case Remove pinion front bearing inner race Remove collapsible spacer JPDID0104ZZ Revision: 2014 December DLN-332 D23 DRIVE PINION < UNIT DISASSEMBLY AND ASSEMBLY > Remove pinion rear bearing inner race and pinion height adjusting washer with the separator (commercial service tool) [REAR FINAL DRIVE: H215 (DL)] A B C JPDID0055ZZ DLN 10 Tap pinion front bearing outer race and rear bearing outer race uniformly using a brass rod or equivalent to remove them CAUTION: Never damage carrier case 11 Perform inspection after disassembly Refer to DLN-338, "Inspection" E F G JSDIA6790ZZ ASSEMBLY H Install front bearing outer race using drift (A) (SST: KV38100500) CAUTION: • At first, using a hammer, tap bearing outer race until it becomes flat to carrier case • Never reuse pinion front bearing outer race I J K JSDIA6791ZZ Install rear bearing outer race using drift (A) (commercial service tool) CAUTION: • At first, using a hammer, tap bearing outer race until it becomes flat to carrier case • Never reuse pinion rear bearing outer race L M N JSDIA6792ZZ O P Revision: 2014 December DLN-333 D23 DRIVE PINION < UNIT DISASSEMBLY AND ASSEMBLY > Temporarily install pinion height adjusting washer CAUTION: Pay attention to the direction of pinion height adjusting washer (Assemble as shown in the figure.) [REAR FINAL DRIVE: H215 (DL)] When hypoid gear set has been replaced • Select pinion height adjusting washer Refer to DLN-337, "Adjustment" When hypoid gear set has been reused • Temporarily install the removed pinion height adjusting washer or same thickness washer to drive pinion JSDIA0760ZZ Install pinion rear bearing inner race to drive pinion with the drift (A) (commercial service tool) CAUTION: Never reuse pinion rear bearing inner race JSDIA0761ZZ a b c Check and adjust the tooth contact and backlash of drive gear and drive pinion following the procedure below Assemble drive pinion into carrier case CAUTION: • Never assemble collapsible spacer • Apply gear oil to pinion rear bearing Assemble pinion front bearing inner race to drive pinion assembly CAUTION: • Never reuse pinion front bearing inner race • Apply gear oil to pinion front bearing Install companion flange JPDID0105ZZ CAUTION: Never assemble front oil seal NOTE: When reusing drive pinion, align the matching mark of drive pinion with the matching mark of companion flange, and then install companion flange PDIA0799J Revision: 2014 December DLN-334 D23 DRIVE PINION < UNIT DISASSEMBLY AND ASSEMBLY > d Tap the companion flange with a plastic hammer as far as the drive pinion lock nut can be tightened CAUTION: Never drop drive pinion assembly e Temporarily tighten removed drive pinion lock nut to drive pinion NOTE: Use removed drive pinion nut only for the preload measurement f Rotate drive pinion more than 20 times to adjust bearing [REAR FINAL DRIVE: H215 (DL)] A B C SPD697 DLN g Tighten to drive pinion lock nut holding companion flange with the flange wrench (commercial service tool), while adjusting pinion bearing preload torque using preload gauge (A) (SST: ST3127S000) E Pinion bearing preload : 1.0 - 1.3 N·m (0.11 – 0.13 kg-m, (without oil seal) – 11 in-lb) F CAUTION: Drive pinion lock nut is tightened with no collapsible spacer Be careful not to overtighten it While measuring the JPDID0102ZZ preload, tighten it by 5° to 10° h Install differential assembly Refer to DLN-319, "Disassembly and Assembly" i Check and adjust tooth contact, drive gear to drive pinion backlash Refer to DLN-326, "Adjustment" j Remove differential assembly k Remove companion flange l Remove drive pinion assembly from carrier case m Remove pinion front bearing inner race Assemble collapsible spacer CAUTION: Never reuse collapsible spacer Assemble drive pinion into carrier case CAUTION: Apply gear oil to pinion rear bearing Assemble pinion front bearing inner race to drive pinion assembly CAUTION: • Never reuse pinion front bearing inner race • Apply gear oil to pinion front bearing JPDID0105ZZ Using press stand (A) (SST: KV40105710), press the pinion front bearing inner race to drive pinion as far as drive pinion nut can be tightened G H I J K L M N O P JSDIA6796ZZ Revision: 2014 December DLN-335 D23 DRIVE PINION < UNIT DISASSEMBLY AND ASSEMBLY > 10 Install front oil seal until it becomes flush with the carrier case end, using the drifts (A and B) as shown in figure A : Drift (SST: ST30720000) B : Drift (SST: KV40101840) [REAR FINAL DRIVE: H215 (DL)] CAUTION: • Never reuse oil seal • When installing, never incline oil seal • Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of oil seal JSDIA6802ZZ 11 Install companion flange NOTE: When reusing drive pinion, align the matching mark of drive pinion with the matching mark of companion flange, and then install companion flange 12 Apply anti-corrosion oil to the thread and seat of drive pinion lock nut, and temporarily tighten drive pinion lock nut to drive pinion CAUTION: Never reuse drive pinion lock nut PDIA0799J 13 While holding companion flange with the flange wrench (A) (commercial service tool), tighten drive pinion lock nut within the limits of specified torque so as to keep the pinion bearing preload within a standard values, using preload gauge (B) (SST: ST3127S000) Pinion bearing preload 14 15 16 17 : Refer to DLN-339, "Preload Torque" CAUTION: • Adjust to the lower limit of the drive pinion lock nut tightening torque first • If the preload torque exceeds the specified value, replace collapsible spacer and tighten it again to adjust Never loosen drive pinion lock nut to adjust the preload torque • After adjustment, rotate drive pinion back and forth to times to check for unusual noise, rotation malfunction, and other malfunctions Install differential assembly Refer to DLN-319, "Disassembly and Assembly" CAUTION: Never install lock finger yet Check and adjust drive gear runout, tooth contact, and drive gear to drive pinion backlash Refer to DLN-326, "Adjustment" Check companion flange runout Refer to DLN-337, "Adjustment" Check total preload torque Refer to DLN-326, "Adjustment" Revision: 2014 December DLN-336 JSDIA6803ZZ D23 DRIVE PINION < UNIT DISASSEMBLY AND ASSEMBLY > 18 Install the lock finger • For tightening torque, refer to DLN-318, "Exploded View" [REAR FINAL DRIVE: H215 (DL)] A B C MDIB0099E DLN Adjustment INFOID:0000000011798410 PINION GEAR HEIGHT E If the hypoid gear set has been replaced, select the pinion height adjusting washer Use the formula below to calculate pinion height adjusting washer thickness F Washer selection equation: T = T0 + (t1− t2) G T: Correct washer thickness T0: Removed washer thickness t1: Old drive pinion head letter “H × 0.01” (“H”: machined tolerance 1/100 mm × 100) t2: New drive pinion head letter “H × 0.01” (“H”: machined tolerance 1/100 mm × 100) H SDIA0249J I Example: T = 3.21 + [(2 × 0.01) − (−1 × 0.01)] = 3.24 T0: 3.21 t1: +2 t2: −1 J Select the proper pinion height adjusting washer For selecting adjusting washer, refer to the latest parts information CAUTION: If unable to find a washer of desired thickness, use a washer with thickness closest to the calculated value K L M Example: Calculated value T = 3.22 mm Used washer T = 3.21 mm N COMPANION FLANGE RUNOUT Fit a dial indicator to the outer side of companion flange (socket diameter) Rotate companion flange to check for runout Outer side of the companion flange runout a : Refer to DLN-340, "Companion Flange Runout" If the runout value is outside the runout limit, follow the procedure below to adjust Check for runout while changing the phase between companion flange and drive pinion by 90° step, and search for the position where the runout is the minimum Revision: 2014 December O DLN-337 P JSDIA6824ZZ D23 DRIVE PINION [REAR FINAL DRIVE: H215 (DL)] < UNIT DISASSEMBLY AND ASSEMBLY > b If the runout value is still outside of the limit after the phase has been changed, possible cause will be an assembly malfunction of drive pinion and pinion bearing and malfunction of pinion bearing Check for these items and repair if necessary c If the runout value is still outside of the limit after the check and repair, replace companion flange Inspection INFOID:0000000011798411 INSPECTION AFTER DISASSEMBLY Drive Gear and Drive Pinion • Clean up the disassembled parts • If the gear teeth never mesh or line-up correctly, determine the cause and adjust or replace as necessary • If the gears are worn, cracked, damaged, pitted or chipped (by friction) noticeably, replace with new drive gear and drive pinion as a set Bearing • Clean up the disassembled parts • If any chipped (by friction), pitted, worn, rusted or scratched marks, or unusual noise from the bearing is observed, replace as a bearing assembly (as a new set) Oil Seal • Whenever disassembled, replace • If wear, deterioration of adherence (sealing force lips), or damage is detected on the lips, replace them Companion Flange • Clean up the disassembled parts • If any chipped mark [about 0.1 mm, (0.004 in)] or other damage on the contact sides of the lips of the companion flange is found, replace Carrier Case • If any wear or crack on the sliding surface of the carrier case is found, replace Revision: 2014 December DLN-338 D23 SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: H215 (DL)] < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) A SERVICE DATA AND SPECIFICATIONS (SDS) General Specifications INFOID:0000000011798398 B M/T MODELS C Applied model Axle 4WD Engine YD25DDTi Final drive model H215 Gear ratio 3.357 Number of teeth (Drive gear/Drive pinion) 47/14 Number of pinion gears DLN E Drive pinion adjustment spacer type Collapsible Oil capacity Refer to MA-23, "Fluids and Lubricants" F 4WD G A/T MODELS Applied model Axle Engine YD25DDTi Final drive model H215 H Gear ratio 3.692 3.916 Number of teeth (Drive gear/Drive pinion) 48/13 47/12 Number of pinion gears I Drive pinion adjustment spacer type Collapsible Refer to MA-23, "Fluids and Lubricants" Oil capacity Preload Torque J INFOID:0000000011798399 GEAR RATIO: 3.357 TYPE K NOTE: Gear ratio is stamped on side surface of drive gear Unit: N·m (kg-m, in-lb) Item Pinion bearing (P1) Total preload (Side bearing to pinion bearing) (Total preload = P1 + P2) NOTE: P1: Pinion bearing preload P2: Side bearing preload L Standard Rotating speed: 30 rpm 1.07 – 1.46 (0.11 – 0.14, 10 – 12) Rotating speed: 60 rpm 0.89 – 1.26 (0.09 – 0.12, – 11) Rotating speed: 30 rpm 1.362 – 2.053 (0.14 – 0.20, 12 – 18) Rotating speed: 60 rpm 1.173 – 1.844 (0.12 – 0.18, 11 – 16) M N O GEAR RATIO: 3.692 TYPE NOTE: Gear ratio is stamped on side surface of drive gear Unit: N·m (kg-m, in-lb) Item Pinion bearing (P1) Revision: 2014 December Standard Rotating speed: 30 rpm 1.07 – 1.46 (0.11 – 0.14, 10 – 12) Rotating speed: 60 rpm 0.89 – 1.26 (0.09 – 0.12, – 11) DLN-339 D23 P SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) Item Total preload (Side bearing to pinion bearing) (Total preload = P1 + P2) NOTE: P1: Pinion bearing preload P2: Side bearing preload [REAR FINAL DRIVE: H215 (DL)] Standard Rotating speed: 30 rpm 1.335 – 1.999 (0.14 – 0.20, 12 – 17) Rotating speed: 60 rpm 1.147 – 1.791 (0.12 – 0.18, 11 – 15) GEAR RATIO: 3.916 TYPE NOTE: Gear ratio is stamped on side surface of drive gear Unit: N·m (kg-m, in-lb) Item Pinion bearing (P1) Total preload (Side bearing to pinion bearing) (Total preload = P1 + P2) NOTE: P1: Pinion bearing preload P2: Side bearing preload Standard Rotating speed: 30 rpm 1.07 – 1.46 (0.11 – 0.14, 10 – 12) Rotating speed: 60 rpm 0.89 – 1.26 (0.09 – 0.12, – 11) Rotating speed: 30 rpm 1.320 – 1.968 (0.14 – 0.20, 12 – 17) Rotating speed: 60 rpm 1.133 – 1.761 (0.12 – 0.17, 10 – 15) Drive Gear Runout INFOID:0000000011798400 Unit: mm (in) Item Standard Drive gear back face runout 0.05 (0.0020) or less Backlash INFOID:0000000011798401 Unit: mm (in) Item Standard Drive gear to drive pinion gear 0.10 – 0.15 (0.0039 – 0.0059) Companion Flange Runout INFOID:0000000011798402 Unit: mm (in) Item Standard Outer side of the companion flange runout Revision: 2014 December 0.08 (0.0031) or less DLN-340 D23