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417-01-1 Exterior Lighting 417-01-1 SECTION 417-01 Exterior Lighting VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE DESCRIPTION AND OPERATION Exterior Lighting 417-01-2 GENERAL PROCEDURES Headlamp Adjustment Front Fog Lamp Adjustment Headlamp Masking 417-01-5 417-01-7 417-01-8 REMOVAL AND INSTALLATION Headlamp Assembly Front Fog Lamp High Mounted Stoplamp Rear Lamp Assembly Front Marker Lamp Trailer Module 417-01-11 417-01-13 417-01-14 417-01-15 417-01-17 417-01-18 Exterior Lighting 417-01-2 417-01-2 DESCRIPTION AND OPERATION Exterior Lighting Front headlamps Side repeater / turn signal lamps Item Description Direction indicator bulb Parking / day time running lamp bulb Headlamp bulb Item Description Side repeater lamp The headlamps form a unit with the front turn signal lamps and the side lamps They are made entirely of plastic and can only be replaced as a whole unit H4 bulbs with a power rating of 55W / 60W are used in the headlamps Front fog lamps Item Description Direction indicator lamp The direction indicator lamps are used to indicate a turn signal and for the hazard warning lights They use a PY21W bulb colored yellow The sound generator for the acoustic turn signal check is integrated in the instrument cluster Item Description Front fog lamp bulb 2011.50 Ranger G1279082en Exterior Lighting 417-01-3 417-01-3 DESCRIPTION AND OPERATION Puddle lamps Item Rear combination lamps (Chassis cab) Description Puddle lamp This illuminates the area where a passenger is going to step when the door is opened Rear combination lamps Item Description Direction indicator bulb Side and brake lamp bulb Reverse lamp bulb The rear lamp clusters incorporate all rearward facing lights with exception of the license plate lamp and the additional high-mounted stoplamp The rear lamps can only be replaced as a complete unit The turn signal lamps are equipped with P21W bulbs Side and brake lamp bulbs are illuminated when the driver applies the brake The reversing lamps (21W bulb) are used to illuminate the road when reversing the vehicle The rear fog lamp is illuminated when the front fog lamp switch is activated License plate lamp Item Description Side and brake lamp bulb Direction indicator bulb Reverse lamp bulb Fog lamp bulb (Right for RHD) 2011.50 Ranger Item Description License plate lamp G1279082en Exterior Lighting 417-01-4 417-01-4 DESCRIPTION AND OPERATION Center high mounted stop lamp Item Description Center high mounted stop lamp Four W5W glass base bulbs are used The stoplamps (21/W5W bulb) are switched on by the stoplamp switch on the brake pedal as soon as the brake pedal is depressed Trailer Tow Vehicles with a factory fitted tow bar also come with a trailer plug control module for lighting In addition to providing the trailer plug functionality, the trailer plug control module protects the primary electrical circuits of the vehicle from any electrical concern or failure that the customer's trailer may experience For vehicles fitted without a tow bar as standard, a genuine Ford accessory trailer tow electrical kit has been developed to enable a tow bar to be installed The kit comprises of the trailer plug control module, trailer plug, wiring and associated hardware components Once the kit is installed, the vehicle must then be configured using IDS (Integrated Diagnostic System) All trailer tow electrical connections must use the genuine Ford accessory trailer tow kit Installation of aftermarket trailer tow electrical kits or directly splicing into the vehicle wiring in order to install trailer lamps or other electrical devices may overload the system and impact the operation of other vehicle systems 2011.50 Ranger G1279082en 417-01-5 Exterior Lighting 417-01-5 GENERAL PROCEDURES Headlamp Adjustment General Equipment Headlamp Beam Setter Adjustment Adjust the tire pressure to the specification Fill the tank with fuel Position the unloaded vehicle on a flat, level surface Leave the gear selector lever in neutral position and hand brakes off Seat one person in the driver’s seat Position the vehicle straight ahead and perpendicular to the white screen Repeatedly operate the headlamp leveling switch and then set it to "0" (if fitted) Set the measuring screen of the beam setting equipment to the correct headlamp adjustment setting General Equipment: Headlamp Beam Setter X: m [9.8 ft], Y: 36 mm [1.4 inch] (1.2% of X) 10 Place an object in front of the headlight not being adjusted to block its light beam 11 Start the engine so that the battery remains charged 12 Turn on the headlamp 13 NOTE: LHD shown, reverse for RHD 2011.50 Ranger G1296291en 417-01-6 Exterior Lighting 417-01-6 GENERAL PROCEDURES Adjust the headlight by loosening the adjusting screw as shown in the figure 14 NOTE: LHD shown, reverse for RHD Adjust the headlight by loosening the adjusting screw as shown in the figure 2011.50 Ranger G1296291en 417-01-7 Exterior Lighting 417-01-7 GENERAL PROCEDURES Front Fog Lamp Adjustment Adjustment 18 Leave the gear selector lever in neutral position and hand brakes off 15 Make an adjustment screen using double-weight, white paper 19 Position the unloaded vehicle on a flat, level surface 16 Fill the tank with fuel 20 Seat one person in the driver’s seat 17 Adjust the tire pressure to the specification 21 X: m [9.8 ft], Y: 60 mm [2.4 inch] (2.0% of X) 22 Place an object in front of the fog light not being adjusted to block its light beam 25 Adjust the fog lamp so that the cut-off line touches the horizontal line 23 Start the engine so that the battery remains charged 24 Turn the front fog lights on 2011.50 Ranger G1296292en 417-01-8 Exterior Lighting 417-01-8 GENERAL PROCEDURES Headlamp Masking Activation 26 Print out the corresponding templates at the end of this operation 36 Upper alignment edge of the headlamp lens Inner alignment edge of the headlamp lens Alignment aid Template 27 Measure dimension X on the printout of the template 28 Calculate the enlargement/reduction factor Y for the photocopier using the following formula: Y=ZữXì100 29 ã X = measurement on the printout of the template in mm • Y = enlargement/reduction factor in % • Z = original dimension in mm = 100 30 Enlarge/reduce the printout with a photocopier by the calculated percentage 31 Compare dimension X on the photocopy with the original dimension 32 Cut out the prepared template for the headlamp Left-hand drive vehicles Right-hand drive vehicles 37 Align the template on the lens of the headlamp 38 Inner alignment edge of the headlamp lens Upper alignment edge of the headlamp lens Alignment aid Template 33 Align the template on the lens of the headlamp 34 Inner alignment edge of the headlamp lens Upper alignment edge of the headlamp lens Alignment aid Template 39 Align the template on the lens of the headlamp 35 Align the template on the lens of the headlamp 2011.50 Ranger G1296695en 417-01-9 Exterior Lighting 417-01-9 GENERAL PROCEDURES 40 Upper alignment edge of the headlamp lens Inner alignment edge of the headlamp lens Alignment aid Template 48 Inner alignment edge of the headlamp lens Upper alignment edge of the headlamp lens Alignment aid Template All vehicles 41 CAUTION: Take extra care not to scratch the headlamp lens Copy the outline of the template with a white board marker onto the headlamp lens 42 Remove the template 43 Copy the outline of the template on to the black adhesive tape 44 Cut out the shape of the template from the black adhesive tape 49 Template for LHD vehicles, right-hand headlamp 50 Upper alignment edge of the headlamp lens Inner alignment edge of the headlamp lens Alignment aid Template 45 Use the pre-marked outline of the template drawn on the head lamp lens as the final position of the template, and stick template into this position 46 Repeat steps 16 to 20 for the other head lamp 47 Template for LHD vehicles, left-hand headlamp 51 Template for RHD vehicles, left-hand headlamp 2011.50 Ranger G1296695en 417-01-10 Exterior Lighting 417-01-10 GENERAL PROCEDURES 52 Inner alignment edge of the headlamp lens Upper alignment edge of the headlamp lens Alignment aid Template 53 Template for RHD vehicles, right-hand headlamp 54 Upper alignment edge of the headlamp lens Inner alignment edge of the headlamp lens Alignment aid Template 2011.50 Ranger G1296695en 417-01-11 Exterior Lighting 417-01-11 REMOVAL AND INSTALLATION Headlamp Assembly Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation) 2011.50 Ranger G1279088en 417-01-12 Exterior Lighting 417-01-12 REMOVAL AND INSTALLATION Installation To install, reverse the removal procedure Refer to: Headlamp Adjustment (417-01 Exterior Lighting, General Procedures) 2011.50 Ranger G1279088en 417-01-13 Exterior Lighting 417-01-13 REMOVAL AND INSTALLATION Front Fog Lamp Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Installation To install, reverse the removal procedure Refer to: Front Fog Lamp Adjustment (417-01 Exterior Lighting, General Procedures) 2011.50 Ranger G1279089en 417-01-14 Exterior Lighting 417-01-14 REMOVAL AND INSTALLATION High Mounted Stoplamp Removal NOTE: Removal steps in this procedure may contain installation details Installation To install, reverse the removal procedure NOTE: Following steps are applicable to the vehicles fitted with tubular sports bar 2011.50 Ranger G1279092en 417-01-15 Exterior Lighting 417-01-15 REMOVAL AND INSTALLATION Rear Lamp Assembly Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) 2011.50 Ranger G1279093en 417-01-16 Exterior Lighting 417-01-16 REMOVAL AND INSTALLATION Installation To install, reverse the removal procedure 2011.50 Ranger G1279093en 417-01-17 Exterior Lighting 417-01-17 REMOVAL AND INSTALLATION Front Marker Lamp Removal NOTE: This step is necessary only if equipped Installation To install, reverse the removal procedure 2011.50 Ranger G1524118en 417-01-18 Exterior Lighting 417-01-18 REMOVAL AND INSTALLATION Trailer Module Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Parking Aid Module (413-13 Parking Aid, Removal and Installation) Installation To install, reverse the removal procedure 2011.50 Ranger G1353507en ... applicable to the vehicles fitted with tubular sports bar 2011.50 Ranger G1279092en 417-01 -15 Exterior Lighting 417-01 -15 REMOVAL AND INSTALLATION Rear Lamp Assembly Removal NOTE: Removal steps in this... Adjustment Adjustment 18 Leave the gear selector lever in neutral position and hand brakes off 15 Make an adjustment screen using double-weight, white paper 19 Position the unloaded vehicle on... necessary only if equipped Installation To install, reverse the removal procedure 2011.50 Ranger G1524118en 417-01-18 Exterior Lighting 417-01-18 REMOVAL AND INSTALLATION Trailer Module Removal