414-02-1 Generator and Regulator 414-02-1 SECTION 414-02 Generator and Regulator VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE REMOVAL AND INSTALLATION Generator — 2.5L Duratec-HE (122kW/165PS) - MI4 (31 414 0) Generator — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma (31 414 0) Generator — 3.2L Duratorq-TDCi (148kW/200PS) - Puma (31 414 0) 414-02-2 414-02-3 414-02-5 414-02-2 Generator and Regulator 414-02-2 REMOVAL AND INSTALLATION Generator — 2.5L Duratec-HE (122kW/165PS) - MI4(31 414 0) Installation Removal To install, reverse the removal procedure NOTE: Removal steps in this procedure may contain installation details WARNING: When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks This can cause personal injury, fire, and damage to the electrical components Always disconnect the battery negative cable before performing the following operation CAUTION: Do not allow any metal object to come in contact with the generator housing and internal diode cooling fins A short circuit may result and burn out the diodes Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Accessory Drive Belt (303-05 Accessory Drive - 2.5L Duratec-HE (122kW/165PS) - MI4, Removal and Installation) CAUTION: Take extra care not to damage the wiring harnesses Torque: 15 Nm Torque: 48 Nm 2011.50 Ranger G1274498en 414-02-3 Generator and Regulator 414-02-3 REMOVAL AND INSTALLATION Generator — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma(31 414 0) Removal NOTE: Removal steps in this procedure may contain installation details WARNING: When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks This can cause personal injury, fire, and damage to the electrical components Always disconnect the battery negative cable before performing the following operation Refer to: Accessory Drive Belt - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-05 Accessory Drive - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation) CAUTION: Do not allow any metal object to come in contact with the generator housing and internal diode cooling fins A short circuit may result and burn out the diodes Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) 2011.50 Ranger G1274496en 414-02-4 Generator and Regulator 414-02-4 REMOVAL AND INSTALLATION CAUTION: Take extra care not to damage the wiring harnesses Torque: 15 Nm Torque: 48 Nm Installation To install, reverse the removal procedure 2011.50 Ranger G1274496en 414-02-5 Generator and Regulator 414-02-5 REMOVAL AND INSTALLATION Generator — 3.2L Duratorq-TDCi (148kW/200PS) Puma(31 414 0) Removal NOTE: Removal steps in this procedure may contain installation details CAUTION: Take extra care not to damage the wiring harnesses Torque: 15 Nm Torque: 48 Nm WARNING: When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks This can cause personal injury, fire, and damage to the electrical components Always disconnect the battery negative cable before performing the following operation CAUTION: Do not allow any metal object to come in contact with the generator housing and internal diode cooling fins A short circuit may result and burn out the diodes Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Accessory Drive Belt - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (303-05 Accessory Drive - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, Removal and Installation) Installation To install, reverse the removal procedure 2011.50 Ranger G1274497en