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Lecture1:
Introduction
CMOS VLSIDesign
4th Ed.
0: Introduction 2
Introduction
Integrated circuits: many transistors on one chip.
Very Large Scale Integration (VLSI): bucketloads!
Complementary Metal Oxide Semiconductor
– Fast, cheap, low power transistors
Today: How to build your own simple CMOS chip
– CMOS transistors
– Building logic gates from transistors
– Transistor layout and fabrication
Rest of the course: How to build a good CMOS chip
CMOS VLSIDesign
4th Ed.
0: Introduction 3
Silicon Lattice
Transistors are built on a silicon substrate
Silicon is a Group IV material
Forms crystal lattice with bonds to four neighbors
Si SiSi
Si SiSi
Si SiSi
CMOS VLSIDesign
4th Ed.
0: Introduction 4
Dopants
Silicon is a semiconductor
Pure silicon has no free carriers and conducts
poorly
Adding dopants increases the conductivity
Group V: extra electron (n-type)
Group III: missing electron, called hole (p-type)
As SiSi
Si SiSi
Si SiSi
B SiSi
Si SiSi
Si SiSi
-
+
+
-
CMOS VLSIDesign
4th Ed.
0: Introduction 5
p-n Junctions
A junction between p-type and n-type semiconductor
forms a diode.
Current flows only in one direction
p-type n-type
anode
cathode
CMOS VLSIDesign
4th Ed.
0: Introduction 6
nMOS Transistor
Four terminals: gate, source, drain, body
Gate – oxide – body stack looks like a capacitor
– Gate and body are conductors
– SiO
2
(oxide) is a very good insulator
– Called metal – oxide – semiconductor (MOS)
capacitor
– Even though gate is
no longer made of metal
n+
p
GateSource Drain
bulk Si
SiO
2
Polysilicon
n+
Body
CMOS VLSIDesign
4th Ed.
0: Introduction 7
nMOS Operation
Body is usually tied to ground (0 V)
When the gate is at a low voltage:
– P-type body is at low voltage
– Source-body and drain-body diodes are OFF
– No current flows, transistor is OFF
n+
p
GateSource Drain
bulk Si
SiO
2
Polysilicon
n+
D
0
S
CMOS VLSIDesign
4th Ed.
0: Introduction 8
nMOS Operation Cont.
When the gate is at a high voltage:
– Positive charge on gate of MOS capacitor
– Negative charge attracted to body
– Inverts a channel under gate to n-type
– Now current can flow through n-type silicon from
source through channel to drain, transistor is ON
n+
p
GateSource Drain
bulk Si
SiO
2
Polysilicon
n+
D
1
S
CMOS VLSIDesign
4th Ed.
0: Introduction 9
pMOS Transistor
Similar, but doping and voltages reversed
– Body tied to high voltage (V
DD
)
– Gate low: transistor ON
– Gate high: transistor OFF
– Bubble indicates inverted behavior
SiO
2
n
GateSource Drain
bulk Si
Polysilicon
p+ p+
CMOS VLSIDesign
4th Ed.
0: Introduction 10
Power Supply Voltage
GND = 0 V
In 1980’s, V
DD
= 5V
V
DD
has decreased in modern processes
– High V
DD
would damage modern tiny transistors
– Lower V
DD
saves power
– Lower V -> increase f
V
DD
= 3.3, 2.5, 1.8, 1.5, 1.2, 1.0, …
[...]... 0: Introduction OFF ON s CMOSVLSIDesign 4th Ed s 11 CMOS Inverter A 0 1 1 VDD Y 0 A OFF ON 1 0 Y ON OFF A Y GND 0: IntroductionCMOSVLSIDesign 4th Ed 12 CMOS NAND Gate A B Y 0 0 1 0 1 1 1 0 1 1 1 ON OFF ON OFF 0 A B 0: Introduction 1 0 0 1 0 1 CMOSVLSIDesign 4th Ed OFF ON Y ON OFF OFF ON OFF ON 13 CMOS NOR Gate A B Y 0 0 1 0 1 0 1 0 0 1 1 0 0: Introduction A B Y CMOSVLSIDesign 4th Ed 14 3-input... n well p substrate 0: IntroductionCMOSVLSIDesign 4th Ed 34 N-diffusion cont Strip off oxide to complete patterning step n+ n+ n+ n well p substrate 0: IntroductionCMOSVLSIDesign 4th Ed 35 P-Diffusion Similar set of steps form p+ diffusion regions for pMOS source and drain and substrate contact p+ Diffusion p+ n+ n+ p+ p+ n+ n well p substrate 0: IntroductionCMOSVLSIDesign 4th Ed 36 ... IntroductionCMOSVLSIDesign 4th Ed 24 Lithography Expose photoresist through n-well mask Strip off exposed photoresist Photoresist SiO2 p substrate 0: IntroductionCMOSVLSIDesign 4th Ed 25 Etch Etch oxide with hydrofluoric acid (HF) – Seeps through skin and eats bone; nasty stuff!!! Only attacks oxide where resist has been exposed Photoresist SiO2 p substrate 0: IntroductionCMOSVLSI Design. .. and n-well contact n well p substrate 0: IntroductionCMOSVLSIDesign 4th Ed 32 N-diffusion Pattern oxide and form n+ regions Self-aligned process where gate blocks diffusion Polysilicon is better than metal for self-aligned gates because it doesn’t melt during later processing n+ Diffusion n well p substrate 0: IntroductionCMOSVLSIDesign 4th Ed 33 N-diffusion cont Historically dopants were... A B C 0: IntroductionCMOSVLSIDesign 4th Ed 15 CMOS Fabrication CMOS transistors are fabricated on silicon wafer Lithography process similar to printing press On each step, different materials are deposited or etched Easiest to understand by viewing both top and cross-section of wafer in a simplified manufacturing process 0: IntroductionCMOS VLSI Design 4th Ed 16 Inverter Cross-section ... well p substrate 0: IntroductionCMOS VLSI Design 4th Ed 30 Polysilicon Patterning Use same lithography process to pattern polysilicon Polysilicon Polysilicon Thin gate oxide n well p substrate 0: IntroductionCMOS VLSI Design 4th Ed 31 Self-Aligned Process Use oxide and masking to expose where n+ dopants should be diffused or implanted N-diffusion forms nMOS source, drain, and n-well contact n well... (oxide) – Remove layer where n-well should be built – Implant or diffuse n dopants into exposed wafer – Strip off SiO2 p substrate 0: IntroductionCMOS VLSI Design 4th Ed 22 Oxidation Grow SiO2 on top of Si wafer – 900 – 1200 C with H2O or O2 in oxidation furnace SiO2 p substrate 0: IntroductionCMOS VLSI Design 4th Ed 23 Photoresist Spin on photoresist – Photoresist is a light-sensitive organic polymer... n+ p+ p+ n+ n well p substrate well tap substrate tap 0: IntroductionCMOSVLSIDesign 4th Ed 18 Inverter Mask Set Transistors and wires are defined by masks Cross-section taken along dashed line A Y GND VDD nMOS transistor pMOS transistor well tap substrate tap 0: IntroductionCMOSVLSIDesign 4th Ed 19 Detailed Mask Views Six masks – n-well – Polysilicon – n+ diffusion – p+ diffusion – Contact... next step SiO2 p substrate 0: IntroductionCMOSVLSIDesign 4th Ed 27 n-well n-well is formed with diffusion or ion implantation Diffusion – Place wafer in furnace with arsenic gas – Heat until As atoms diffuse into exposed Si Ion Implanatation – Blast wafer with beam of As ions – Ions blocked by SiO2, only enter exposed Si SiO2 n well 0: IntroductionCMOSVLSIDesign 4th Ed 28 Strip Oxide ... Metal 0: IntroductionCMOSVLSIDesign 4th Ed 20 Fabrication Chips are built in huge factories called fabs Contain clean rooms as large as football fields Courtesy of International Business Machines Corporation Unauthorized use not permitted 0: IntroductionCMOSVLSIDesign 4th Ed 21 Fabrication Steps Start with blank wafer Build inverter from the bottom up First step will be to form the n-well . 1
s
d
g
s
d
s
d
s
d
nMOS
pMOS
OFF
ON
ON
OFF
CMOS VLSI Design
4th Ed.
0: Introduction 12
0
V
DD
A Y
GND
CMOS Inverter
A Y
0 1
1 0
A Y
OFF
ON
1
ON
OFF
CMOS VLSI Design
4th Ed.
0: Introduction. electron (n-type)
Group III: missing electron, called hole (p-type)
As SiSi
Si SiSi
Si SiSi
B SiSi
Si SiSi
Si SiSi
-
+
+
-
CMOS VLSI Design
4th Ed.
0: Introduction