Biện pháp thi công lắp đặt kết cấu thép

Gianluca Scarcella 21-07-2020 PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Package A1: OLEFINS PLANT Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Rev EPC Project No :036909C Page of 60 SUBCON Doc No.: PTSC-TPSKD31-010029 DOCUMENT INFORMATION/THÔNG TIN TÀI LIỆU The following required information is minimum requirement which need to be updated each time the document is changed Các thông tin yêu cầu tối thiểu bên phải cập nhật thay tài liệu thay đổi Created by : Ngo Xuan Thao Review Frequency : As required File Name : PTSC-TPSK-D31-010029_Method statement for steel structure erection List of Qualified Approvers : Refer to Cover Page Locations of Controlled Copies: LSP EDMS • • Master Document ☐ CV ☐ CO ☐ CM ☐ EE ☐ EM ☐ ES ☐ FT ☐ FF ☐ IE ☐ IF ☐ LE ☐ ME ☐ PE ☐ PL ☐ PC ☐ PM ☐ QM ☐ SE ☐ …… Copied Document ☐ CV ☐ CO ☐ CM ☐ EE ☐ EM ☐ ES ☐ FT ☐ FF ☐ IE ☐ IF ☐ LE ☐ ME ☐ PE ☐ PL ☐ PC ☐ PM ☐ QM ☐ SE ☐ …… (Efile) : ☐ Internal (MOC No.) Management of Change ☐ External (Project Correspondence No.) ☒ New issue Related Documents : Document Number Document Title Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 Doc.No.: OL1-2D31-010029 Rev Rev Date (dd/mm/yyyy) A A A 6/Apr/2020 4/May/2020 26/May/2020 11/July/2020 Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Item Page Article Page of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSKD31-010029 REVISION LOG/THEO DÕI CHỈNH SỬA Revised Detail Description Issue for Review Issue for Review Revise and Re-Issue for Review Issue for Construction Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION EPC Project No :036909C Page of 60 SUBCON Doc No.: PTSC-TPSKD31-010029 TPSK INTERNAL DISTRIBUTION FOR APPROVAL (IF APPLICABLE) DISCIPLINE SUPERVISOR / SPT APPROVED APPROVED WITH COMMENTS REJECTED Gianluca Scarcella 21-07-2020 SIGNATURE/ date FIELD ENGINEERING APPROVED APPROVED WITH COMMENTS REJECTED SIGNATURE/ date HSSE MANAGER APPROVED APPROVED WITH COMMENTS REJECTED SIGNATURE/ date QC MANAGER APPROVED APPROVED WITH COMMENTS REJECTED Saiful CONSTRUCTION MANAGER SIGNATURE/ date APPROVED APPROVED WITH COMMENTS REJECTED SIGNATURE/ date Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION EPC Project No :036909C Page of 60 SUBCON Doc No.: PTSC-TPSKD31-010029 TABLE OF CONTENTS/BẢNG NỘI DUNG PURPOSE/MỤC ĐÍCH SCOPE AND INTRODUCTION/PHẠM VI CÔNG VIỆC VÀ GIỚI THIỆU CHUNG REFERENCE DOCUMENTS/TÀI LIỆU THAM CHIẾU DEFINITIONS & ABBREVIATIONS/ĐỊNH NGHĨA & VIẾT TẮT WORKING SCHEDULE/TIẾN ĐỘ THI CÔNG EQUIPMENT AND TOOLS MOBILIZATION/KẾ HOẠCH HUY ĐỘNG MÁY MÓC THIẾT BỊ VÀ CÔNG CỤ DỤNG CỤ ORGANIZATION CHART AND MANPOWER MOBILIZATION/SƠ ĐỒ TỔ CHỨC VÀ KẾ HOẠCH HUY ĐỘNG NHÂN SỰ 10 7.1 Organization chart/Sơ đồ tổ chức 10 LSP/TPSK/PTSC organization chart/Sơ đồ phối hợp LSP/TPSK/PTSC 10 PTSC Overall organization chart/Sơ đồ tổ chức tổng thể PTSC 11 7.2 Manpower mobilization plan/Kế hoạch huy động nhân 12 8.1 8.2 9.1 9.2 9.3 9.4 9.5 9.6 WORK METHOD/BIỆN PHÁP TRIỂN KHAI 12 Erection Sequence/Trình tự lắp đặt 12 Material Receiving, Preservation, Handling/Nhận vật tư, bảo quản, bàn giao 13 DETAIL ERECTION/LẮP ĐẶT CHI TIẾT 19 Survey of Foundation and top column of PC pipe rack/Khảo sát móng vị trí lắp đặt đất đỉnh kết cấu bê tông 19 Chipping& Padding/Đục nhám bề mặt bê tơng chèn đệm lót 21 Assembly and Scaffolding Work/Công tác tổ hợp lắp đặt giàn giáo đất 24 Step Frame Erection/Các bước thực lắp khung 25 Alignment & Bolt Tightening/Căn chỉnh siết bu lông 42 Site Welding/Hàn công trường 49 10 TOUCH-UP OF PAINTING/SƠN DẶM 49 11 INSPECTION/NGHIỆM THU 50 12 PUNCH LIST CLOSING & FINAL INSPECTION/HOÀN THIỆN CÁC TỒN ĐỌNG VÀ NGHIỆM THU 50 13 QUALITY CONTROL/KIỂM SOÁT CHẤT LƯỢNG 51 14 HSSE CONTROL/KIỂM SỐT AN TỒN 52 Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION EPC Project No :036909C Page of 60 SUBCON Doc No.: PTSC-TPSKD31-010029 PURPOSE/MỤC ĐÍCH This method statement is established to be applied for steel structure installation of pipe rack & steel structure, platform, handrail, leaders, case, grating, and floor deck plate Mục đích tài liệu dùng để hướng dẫn cơng tác lắp đặt kết cấu thép dạng giá đỡ ống, sàn, tay vịn, cầu thang, sàn thao tác This procedure provides the general requirement of pipe rack steel structure to be erected in accordance with code and standards, design drawing, shop drawing and specification Đây quy trình cung cấp yêu cầu chung việc lắp đặt kết cấu thép dạng gối đỡ ống phù hợp với tiêu chuẩn, vẽ thiết kế, vẽ gia công chế tạo tiêu chuẩn kỹ thuật khác It shall be applied at the Long Son Petrochemicals Co., Ltd (LSP) site for structure steel erection Tài liệu áp dụng cơng trường nhà Nhà máy lọc hố dầu Long Sơn cho việc lắp đặt kết cấu thép SCOPE AND INTRODUCTION/PHẠM VI CÔNG VIỆC VÀ GIỚI THIỆU CHUNG 2.1 SCOPE/PHẠM VI CÔNG VIỆC The scope of erection works includes, but is not limited to, the receipt, handling, storage, assembly at grade (if necessary) and subsequent installation of structure, QC inspection and testing of steel structure Detail scope shall be followed as split on document OL1-2R02-0104-0-MS1800: Technical Specification for Steel Structure Erection Phạm vi công việc lắp đặt bao gồm, không giới hạn giao nhận, lưu kho, tổ hợp công trường (nếu cần thiết) bước lắp đặt, kiểm tra nghiệm thu kết cấu thép Chi tiết phạm vi công việc nêu tài liệu số OL1-2R02-0104-0-MS-1800: Tiêu chuẩn kỹ thuật lắp đặt kết cấu thép Please refer to: Attachment 1: Technical Specification for Steel Structure Erection Attachment 2: Layout working location and priority for the work Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION EPC Project No :036909C Page of 60 SUBCON Doc No.: PTSC-TPSKD31-010029 2.2 INTRODUCTION/GIỚI THIỆU CHUNG Erection work of steel structure for package A1 – Olefins plant including these are area and quantity volume as below Khối lượng kết cấu thép gói thầu A1 – Nhà máy olefins bao gồm khu vực khối lượng sau REFERENCE DOCUMENTS/TÀI LIỆU THAM CHIẾU QCVN 02:2009 The Vietnam Construction Standard OL1-2R02-0104-0-MS-1800 Technical Specification for Steel Structure Erection OL1-2R02-0004 (036909C-1000-JSD1700-0001) Job Design Specification forFoundations and Structures OL1-2R04-0005 (036909C-1000-JDS2300-0001) Job Design Specification for Painting OL1-2K21-0001 (036909C-1000-STC1890-0001) Construction Standards for Steel Structures OL1-2K20-0001 (036909C-1000-STC1790-0001) Construction Standards for Reinforced Concrete Works 036909C-1000-MS-6890-0001-0 Technical specification for scaffolding works Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION EPC Project No :036909C Page of 60 SUBCON Doc No.: PTSC-TPSKD31-010029 DEFINITIONS & ABBREVIATIONS/ĐỊNH NGHĨA & VIẾT TẮT CONTRACTOR Technip Geoproduction (M) Sdn Bhd., Technip Stone & Webster Process Technology, Inc and SK Engineering and Construction Co SUBCONTRACTOR Petrovietnam Technical Services Corporation QA/QC Quality Assurance/Quality Control MS Method statement JSA Job safety analysis WORKING SCHEDULE/TIẾN ĐỘ THI CÔNG Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Package A1: OLEFINS PLANT Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 EPC Project No :036909C METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Rev Page of 60 SUBCON Doc No.: PTSC-TPSKD31-010029 EQUIPMENT AND TOOLS MOBILIZATION/KẾ HOẠCH HUY ĐỘNG MÁY MÓC THIẾT BỊ VÀ CÔNG CỤ DỤNG CỤ PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM - TỔ HỢP HOÁ DẦU MIỀN NAM VIỆT NAM PACKAGE A1: OLEFINS PLANT CONSTRUCTION EQUIPMENT MOBILIZATION PLAN MONTH N0 DESCRIPTION 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 [ STEEL STRUCTURE ] Crawler Crane 150T Crawler Crane 135T Mobile Crane 100T Mobile crane 50 ton Mobile Crane 25T/35T Manlift Boom truck crane 10T Trailer 40 feet Fork lift ton Electric Welding machine Electricial gun wrench Turtle cutting machine Magnetic drilling machine Drilling machine (hand) Hand torque wrench to 500Nm Hand Torch Wench 1200Nm Grinding machine 100 Grinding Machine 125 Hydrawlic jack ton (hoz, ver) Hydrawlic jack 10 ton (hoz, ver) Chainblock 1.5 ton Chainblock ton Chainblock ton Chainblock 10 ton Electric Impact Wrench Wrench Set (8-36) Span Tool (12-48) Shackle 3t Shackle 5t Shackle 6t Shackle 8t Shackle 10t Slings 3T Slings 5T Slings 8T Slings 10T Generator 250KVA Generator 75 KVA 2020 Apr May Jun M19 M20 M21 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 17 17 17 17 1 1 17 17 17 17 1 1 3 2 4 1 1 10 2 2 2 2 17 17 17 17 2021 Jul M22 Aug M23 Sep M24 Oct M25 Nov M26 Dec M27 Jan M28 Feb M29 Mar M30 Apr M31 May M32 Jun M33 1 3 2 2 11 3 3 3 33 34 34 34 1 1 10 2 2 11 3 8 3 3 33 34 34 34 1 1 5 12 3 3 12 10 5 5 36 38 39 41 1 1 6 3 13 12 3 3 12 14 6 6 37 38 40 44 1 1 6 3 14 12 6 11 14 14 12 7 7 44 38 42 46 1 1 6 3 10 12 6 11 11 14 14 12 7 7 44 46 44 52 1 6 3 12 4 6 11 11 14 14 12 6 6 52 50 52 52 1 3 12 4 6 11 11 14 14 12 5 5 52 50 52 52 1 3 4 6 11 11 14 14 12 5 5 52 50 52 52 1 3 2 6 11 11 14 12 12 5 5 52 50 52 52 1 3 3 3 2 4 11 11 14 12 12 3 3 10 1 3 3 2 4 9 14 12 3 3 3 Jul Aug Sep Oct M34 M35 M36 M37 3 3 2 2 2 7 2 10 2 2 3 3 3 1 1 2 1 2 1 2 2 3 3 3 2 3 3 3 2 2 2 2 2 3 3 3 3 6 3 3 3 3 10 8 2 2 2 2 2 1 Please refer to: Attachment 3: Method statement for assembly crawler crane 135/150Ton Attachment 4: Job safety analysis for assembly crawler crane 135/150Ton Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam TOTAL The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 Doc.No.: OL1-2D31-010029 7.1 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 10 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSKD31-010029 ORGANIZATION CHART AND MANPOWER MOBILIZATION/SƠ ĐỒ TỔ CHỨC VÀ KẾ HOẠCH HUY ĐỘNG NHÂN SỰ Organization chart/Sơ đồ tổ chức LSP/TPSK/PTSC organization chart/Sơ đồ phối hợp LSP/TPSK/PTSC Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Package A1: OLEFINS PLANT Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 46 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 After the bolts and nuts have been bonded together, the tightening force must be set to be equal to or greater than the required value according to Project standards Sau bu lông đai ốc liên kết với nhau, lực siết phải cài đặt lớn giá trị yêu cầu theo tiêu chuẩn Dự án Since the quality assurance and integrity of the bolted connection is determined by the bolting assembly itself, visual inspection of the bolt spline removal is sufficient Vì đảm bảo chất lượng tính tồn vẹn kết nối bu lơng xác định tổ hợp siết bu lơng, nên việc kiểm tra trực quan việc loại bỏ bu lông đủ Preloadinq Force of TC-Bolt (KN) (as per EN1993-1-8) Bảng cài đặt lực siết theo tiêu chuẩn EN1993-1-8 Bolt diameter M12 10.9 HRC M16 M20 M22 M24 M27 M30 M36 110 172 212 247 321 393 572 The tightening sequence shall be from the center and outwards Trình tự siết thực từ tâm hướng Tight bolts and nuts in a "zigzag-cross" pattern as shown below: Siết bu lông đai ốc theo hình xoắn ốc bên dưới: 10 - Bolt initially bring to SNUG-Tight condition Bu lông đưa vào điều kiện siết chặt - Provide marking 1200 and turn-off nut by impact wrench until meeting 1200 location Đánh dấu 1200 điều chỉnh đai ốc cờ lê lực đạt vị trí 1200 -Finish location when nut turns into 1200 location Kết thúc vị trí đai ốc vị trí 1200 Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 47 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 48 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 9.6 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 49 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 Site Welding/Hàn công trường - Operators certificates of qualification shall be deposited before work commencement Giấy chứng nhận đủ điều kiện người vận hành ký gửi trước bắt đầu công việc - Contractor shall use fire resistant blanket to prevent slag during welding in the height level Nhà thầu sử dụng bạt chống cháy để bảo vệ cô lập xỉ hàn thực công tác hàn cao - When using eletrical welding, the electrical wire shall be protected using plastic conduct and hanged by using hook along with steel structure to ensure electrical wire is completely isolated with steel structure Khi sử dụng hàn điện dây điện bọc bảo vệ ống ruột gà nhựa treo móc dọc theo kết cấu thép Đảm bảo dây điện không tiếp xúc trực tiếp với kết cấu thép - If using gas cylinder, the gas cylinder shall be put on cylinder kit that isolated with ground Khi sử dụng khí ga khí ga đặt khung chứa bình khí khơng tiếp xúc trực tiếp với đất Please refer to: Attachment 15: Temporary electrical single line diagram Attachment 16: Specification of fire resistant blanket 10 TOUCH-UP OF PAINTING/SƠN DẶM After all installation work, if steel structure is scratched or paint is scaled off, touch-up painting shall be performed Sau hoàn thành việc lắp đặt, kết cấu thép bị trầy xước sơn bị hư hỏng, công tác sơn dặm thực Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 11 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 50 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 INSPECTION/NGHIỆM THU All concerned inspection & testing shall be performed in accordance with Inspection & Testing Plan and recorded the related inspection report as per document OL1-2Q22-0001A: Quality Control Plan Steel Structures Erection and OL1-2Q22-0002-A: Quality Control Plan Secondary Steel Structures Erection (Ladders, Platforms, Walkways, Handrails & Gratings) Tất các công việc kiểm tra, nghiệm thu phải thực phù hợp với kế hoạch kiểm tra nghiệm thu phải lập thành báo cáo nghiệm thu tài liệu OL1-2Q220001-A: Quality Control Plan Steel Structures Erection and OL1-2Q22-0002-A: Quality Control Plan Secondary Steel Structures Erection (Ladders, Platforms, Walkways, Handrails & Gratings) 12 PUNCH LIST CLOSING & FINAL INSPECTION/HOÀN THIỆN CÁC TỒN ĐỌNG VÀ NGHIỆM THU - Internal Punch Lists shall be issued to Subcontractor by TPSK Subcontractor is responsible to complete any additional, FCN, DCN work as required to close these Punch Lists The punches may be arisen during the Issuance whenever defectiveness is detected by QC Engineer or Site Supervisor of TPSK The Internal final inspection shall be done between the QC engineer, Site Supervisor and Field Engineer of TPSK to ensure the quality compliance and planning for repair, clean and touch-up The record must be signed-off and documented as a part of contract Các tồn đọng phát hành tới Nhà thầu phụ TPSK Nhà thầu phụ có trách nhiệm hồn thành tồn động bổ sung nào, FCN, DCN yêu cầu lại để đóng tồn đọng Các tồn động phát sinh q trình phát hành phát lỗi cán kiểm soát chất lượng giám sát kỹ sư trường TPSK Việc kiểm tra nội thực kỹ sư kiểm soát chất lượng, Giám sát công trường Kỹ sư trường TPSK để đảm bảo tuân thủ chất lượng lập kế hoạch sửa chữa, làm chỉnh sửa Hồ sơ phải ký ghi lại phần hợp đồng Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 51 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 - The official final inspection shall be completed with a witness of LSP's representative The record must be signed and documented Việc kiểm tra thức cuối hồn thành với chứng kiến đại diện LSP Hồ sơ nghiệm thu lưu lại theo quy định Dự án 13 QUALITY CONTROL/KIỂM SOÁT CHẤT LƯỢNG - All inspection activities shall be complied with Shop & Field Inspection and Test procedure with plan for Steel structure & Shelter Tất hoạt động kiểm tra nghiệm thu tuân thủ theo kế hoạch kiểm tra nghiệm thu công tác lắp đặt kết cấu - Quality control for Erection records shall be made and maintained in QC files as per Contractor Document Control Procedure Kiểm soát chất lượng công tác lắp đặt thực trì danh mục tài liệu QC theo quy trình kiểm sốt tài liệu Tổng thầu Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 14 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 52 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 HSSE CONTROL/KIỂM SOÁT AN TOÀN Health/Sức khỏe - Purchase medical insurance for all company’s personnel; Mua bảo hiểm y tế cho tất nhân Nhà thầu; - Have full conditions to ensure health for working; Có đủ điều kiện cần thiết để đảm bảo sức khỏe làm việc; - Establish site health system to solve urgent cases for personnel Thiết lập hệ thống kiểm tra sức khỏe công trường để giải trường hợp khân cấp cho nhân Nhà thầu Safety/An toàn a Electrical safety/An toàn điện During construction, the worker often contact with electric field via equipment and construction facilities so ensuring to be safety for man and equipment, request all the people follow strictly on electric safety regulations Trong suốt trình thi công, công nhân thường tiếp xúc với điện công trường qua thiết bị sở hạ tầng phục vụ thi cơng Vì để đảm bảo an toàn cho người thiết bị, yêu cầu tất nhân tuyệt đối tuân thủ quy định an toàn điện b Safety on fire and explosion/An toàn cháy nổ - During working with equipment and easy fire condition as oxide cylinder, gas cylinder and chemicals as: petrol, oil, paint … all the people must pay attention method of anti-fire and explosion Trong suốt trình làm việc với thiết bị điều kiện dễ phát sinh tia lửa bình oxi, bình khí ga hóa chất: xăng, dầu, sơn…Tất nhân phải ý biện pháp chống cháy nổ - All the equipment and easy-fire and explosion chemicals must be place in regulated location, far from fire source at least from 15m and shielded carefully Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 53 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 Tất thiết bị hóa chất dễ cháy nổ phải đặt nơi qui định, xa nguồn lửa 15m che chắn cẩn thận - Oxide cylinder and gas cylinder must be place far from each other at least 10m Bình oxi bình ga phải đặt cách xa 10m - When stop working to repair and move must cut off electric source into machine Khi dừng làm việc để sửa chữa di chuyển phải tắt nguồn điện máy - Check regularly operation of protective equipment as well as safety equipment as relay, breaker… Kiểm tra thường xuyên công tác bảo vệ thiết bị thiết bị an toàn rơ le, cắt mạch điện… c Safety on using electric welding machine/An toàn việc sử dụng máy hàn điện All MIG, TIG and electric welder in the project must follow under steps: Máy hàn MIG, TIG thợ hàn Dự án phải tuân thủ bước sau: - Qualified welder is carried out welding work Before welding, must check electric system, meter to adjust welding cable Thợ hàn sát hạch thực công tác hàn Trước hàn phải kiểm tra hệ thống điện, hệ thống đo đếm để điều chỉnh cáp hàn - Checks dimension, necessary angles Proofs rain, wind and dries welding rod The welder must be equipped fully individual protect and glasses Kiểm tra kích thước, góc cần thiết Che mưa, gió sấy khơ que hàn Thợ hàn phải trang bị đầy đủ bảo hộ cá nhân kính - Dedicated fire watcher with fire extinguisher shall be stanby during hot work execution Người canh lửa bình chữa cháy phải trực suốt trình thực công việc phát sinh nhiệt Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 54 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 d Safety on material transportation/An toàn công tác vận chuyển vật tư - Clear layout, road must be level no obstacle Bố trí rõ ràng, đường phải phẳng khơng có chướng ngại vật - When transporting by rollers or manual must choose rollers with same diameter, length of roller is suitable with transported equipment Exceeding part is not over 150mm Khi vận chuyển lăn tay phải chọn lăn với đường kính, chiều dài lăn phù hợp với thiết bị vận chuyển Phần dư thừa không vượt 150mm - When using roller to transport big equipment and no gravity should have method to antifalling Khi sử dụng lăn để vận chuyển thiết bị lớn không trọng lực phải có phương pháp để chống ngã đổ - When using roller and trolley to transport equipment, the assigned workers is not stand two sides of equipment People is not moved two sides in space to be 1.5 time of the equipment Khi sử dụng lăn xe đẩy để vận chuyển thiết bị, nhân bố trí khơng đứng hai bên thiết bị Các nhân không di chuyển hai bên không gian 1.5 lần thiết bị e Safety on craning/An toàn sử dụng cẩu kéo - Only qualified and assigned people is permitted to operate Chỉ nhân đào tạo định phép vận hành - Only qualified Rigger shall carry out rigging and slinging works Chỉ người móc cáp qua đào tạo thực cơng việc móc treo dây cáp - Agree order between person giving signal and crane driver Đồng ý lệnh người đưa tín hiệu người lái cần cẩu - No let crane hook deviated with gravity of equipment Không để móc cẩu lệch với trọng lực thiết bị Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 55 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 - Point of tightening cable, hook must be firm and suitable Điểm thắt cáp, móc phải chắn phù hợp - The crane driver must be qua know well about weight, dimension of being lifted goods Người lái cần cẩu phải biết rõ trọng lượng, kích thước hàng hóa nâng lên - Cable must be conformed with standard and calculated according to loading Cáp phải phù hợp với tiêu chuẩn tính tốn theo tải - No travel under working crane Không lại cần cẩu làm việc All rigger shall attain training course and get certificate from TPSK to provide competent person Tất nhân xi nhanh tham dự khóa đào tạo cấp chứng nhận từ TPSK cho nhân vượt qua kiểm tra sau kết thúc đào tạo f Safety on working at high level/An toàn làm việc cao - Apply PWT for job working at height Áp dụng PTW cho công việc làm việc cao - When working at level from 2m all the people have to wear full body harness with double lanyard and 100% tied off Khi làm việc độ cao từ 2m trở lên, người phải đeo dây an toàn tồn thân với hai móc buộc 100% - All personnel are required to attend conduct working at height trainning and get cerfificate before working at high Only person has enough health to work at high level Tất nhân bắt buộc tham gia khóa học an tồn làm việc cao đạt chứng đủ điều kiện làm việc cao trước tiến hành công việc Chỉ nhân có đủ sức khỏe làm việc cao Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 56 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 - The person with alcohol is not permitted to work Người có nồng độ cồn khơng phép làm việc - Worker working at high level must wear tidy (uniform, helmet…) Công nhân làm việc cao phải mặt bảo hộ gọn gàng (đồng phục, mũ bảo hộ…) - Must wear safety belt removed safety belt and replace with full body harness must be hooked at firm location how which is convenient for working Phải đeo dây an tồn Dây an tồn phải móc vị trí chắn làm để thuận tiện cho trình thao tác làm việc - All loose item shall be kept in box and tools tobe secure with tools lanyard Tất vật dễ rơi phải bỏ hộp cơng cụ để an tồn với dây buộc công cụ - Around working area must have signing board, forbid people travelling under working area Xung quanh khu vực làm việc phải có bảng hiệu, cấm người lại khu vực làm việc - To installed life line for workers to hook their body harness when working at height Lắp đặt dây cứu sinh cho người làm việc với hai móc khố tồn thân làm việc cao g Safety on using tools/An toàn sử dụng dụng cụ ❖ Using of gas cylinder/Sử dụng bình ga: - Only use cylinder ensuring safety standards (safety device of the cylinder must have fully as safety valve) Chỉ sử dụng bình ga đảm bảo tiêu chuẩn an toàn (thiết bị an toàn bình ga phải có đầy đủ van an tồn) - All cylinder shall be secure and no free standing on ground Tất chai đựng khí phải an tồn khơng bị ngã đỗ Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 57 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 - Check safety of cylinder and no use cylinder exceeding inspection time as regulation TCVN2-75 Kiểm tra độ an tồn bình ga khơng sử dụng bình ga vượt thời gian kiểm tra quy định TCVN2-75 ❖ Using of oxide cylinder/Sử dụng bình oxy: - Check before using as cylinder case, using time, working pressure, safety accessories as rubber seal, base plate, discharging valve, cover of cylinder Only use the cylinder meets safety requirement Kiểm tra trước sử dụng vỏ bình, thời gian sử dụng, áp suất làm việc, phụ kiện an toàn gioăng cao su, đế, van xả, nắp bình Chỉ sử dụng bình đáp ứng yêu cầu an toàn - Transporting of cylinder must be careful according to TCVN2-75 Vận chuyển bình oxy phải cẩn thận theo tiêu chuẩn TCVN2-75 - Pay attention to use the cylinder as regulation as far from fire at least 10m, closing and opening valve, checking air pressure via meter of valve Chú ý sử dụng bình theo quy định cách xa lửa 10m, đóng mở van, kiểm tra áp suất khơng khí qua đồng hồ đo van - No move the cylinder over welding torch Không di chuyển bình oxy mỏ hàn ❖ Using of chain block/Sử dụng pa lăng xích: - Chain block is simple construction tool to lift, transport equipment Movement to lift and down of equipment is performed by mechanical movement mechanism via effecting load by manual to chain Pa lăng xích công cụ xây dựng đơn giản để nâng, vận chuyển thiết bị Chuyển động nâng hạ thiết bị thực chế chuyển động học thông qua việc tác động tải tay vào xích Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 58 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 - Chain Block shall be inspected by TPSK HSE team prior to be use at site Pa lang xích kiểm tra đội An toàn TPSK trước sử dụng Security/An ninh - Establish security fence around site and accommodation Coordinate with local police on public security Thiết lập hàng rào an ninh xung quanh công trường chỗ Phối hợp với cảnh sát địa phương an ninh công cộng - Follow State law, required security of the site Tuân theo luật pháp Nhà nước, yêu cầu an ninh công trường Environment/Môi trường - All waste material, material to be transport to site and outsides shall be covered to avoid spilling Tất vật liệu phế thải, vật liệu vận chuyển đến cơng trường bên ngồi bảo hiểm để tránh đổ - Every day, after working day the worker shall have responsible to clean up working area, collect waste material, and arrange working tool in regulated positions Hàng ngày, sau ngày làm việc, công nhân phải có trách nhiệm dọn dẹp khu vực làm việc, thu gom chất thải xếp dụng cụ làm việc vị trí quy định - Remaining material shall be collected and kept in store Vật tư dư thừa thu gom lưu trữ nơi quy định - Follow law, decisions, Vietnamese and international standards aiming to protect quality and environment Tuân theo luật pháp, định, tiêu chuẩn Việt Nam quốc tế nhằm bảo vệ chất lượng môi trường Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 59 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 USING MANLIFT FOR STEEL STRUCTURE ERECTION Stop work if weather conditions: wind speed over level (8,8-10m/s), rainy, lightininght Dừng việc điều kiện thời tiết gió cấp (8,8-10m/s), mưa, sấm sét The manlift must be safety inspected by a third party Việc vận chuyển phải kiểm tra an toàn bên thứ ba The manlift Operator shall pass W.A.H, lifting, rigging safety training courses Người vận hành cẩu phải vượt qua khóa học an tồn làm việc cao, nâng hạ móc cáp Ground conditions to be checked Kiềm tra đất vị trí cẩu PTW for W.A.H shall be applied to LSP for approval Giấy phép làm việc cao phải LSP thông qua Wearing 100% full body safety harness during working with the manlift Ln mang dây an tồn 100% suốt thời gian làm việc xe nâng Secure tools and equipment by lanyard Buộc dụng thiết bị tránh rơi rớt dây buộc chống rơi Signs & Barricade area off (including below decks)/ Rào chắn biển cảnh báo Using the steel plate with at least 1-inch thickness to line the substrate Sử dụng lót sàng có độ dầy inch 10 Provide an approved lifting plan prior to lifting Observed existing structures on the swing radius of crane Kế hoạch nâng phê duyệt trước nâng Quan sát cấu trúc có bán kính xoay cần trục 11 Routine check for the competency of riggers and crane operators involved in the lifting activity Riggers could be recognized by wearing reflective vest Kiểm tra định kỳ lực thợ đào người vận hành cần cẩu liên quan đến hoạt động nâng Có thể thấy rõ người móc cáp/ tín hiệu qua phản quang áo 12 Beneath of suspended shall be free from any activities or personnel The working area shall be barricaded and installed with warning signs Bên khơng có hoạt động nhân Khu vực làm việc phải rào chắn lắp đặt với dấu hiệu cảnh báo 13 Outriggers shall be fully extended and set on a stable base Chân cẩu phải mở rộng hết cỏ đứng bề mặt ổn định 14 Check wind velocity prior to lifting and ground stability for outriggers Fully extend outriggers with wood matting prior to lifting Kiểm tra tốc độ gió trước nâng mặt đất ổn định để chân cẩu Mở rộng hoàn tồn chân cẩu lót gỗ trước nâng Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam PETROCHEMICAL COMPLEX IN SOUTH OF VIETNAM TỔ HỢP HÓA DẦU MIỀN NAM VIỆT NAM Long Son Petrochemicals Co., Ltd Contract No.: LSP-CA-136 The present document or drawing is issued by the Consortium of LSP for and on behalf of Long Son Petrochemicals Company Limited.The information contained in this document shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use, as set out in the contract for the Lump Sum Turnkey for Package A1 Olefins Plant of LSP Complex Project between the Consortium of LSP and Long Son Petrochemicals Company Limited dated 28 Dec 2017, as amended, supplemented and/or restated from time to time Doc.No.: OL1-2D31-010029 Rev Package A1: OLEFINS PLANT METHOD STATEMENT FOR STEEL STRUCTURE ERECTION Page 60 of 60 EPC Project No :036909C SUBCON Doc No.: PTSC-TPSK-D31010029 15 In case erection steel structure by steel built one by one member The worker will stand on manlift to carry out bolt tightening Trường hợp lắp kết cấu thép cách tổ hợp cấu kiện Công nhân đứng xe nâng người để thực siết bu lông 16 In case erection steel structure by frame assemblied Using manlift to transport worker from the ground up scaffolding platform to bolt tightening After bolt tightening complete, the worker shall be transported back to ground by manlift The worker will both stands on scaffolding platform and manlift to proceed bolt tightening work also Trường hợp lắp đặt kết cấu thép khung tổ hợp Sử dụng xe nâng người để vận chuyển công nhân từ đất lên sàn thao tác giàn giáo để siết bu lơng Sau hồn thành cơng tác siết bu lơng cơng nhân đưa xuống đất xe nân người Công nhân đứng sàn thao tác xe nâng người để thực siết bu lông Floor 5, PetroVietnam Tower, 1-5 Le Duan Street, District 1, Ho Chi Minh city, S.R Viet Nam ... Erection Phạm vi công việc lắp đặt bao gồm, không giới hạn giao nhận, lưu kho, tổ hợp công trường (nếu cần thi? ??t) bước lắp đặt, kiểm tra nghiệm thu kết cấu thép Chi tiết phạm vi công việc nêu tài... Kiểm tra nghiệm thu kết cân chỉnh kết cấu thép thực sau lắp đặt Trong trường kết không đạt yêu cầu, phải sửa chữa lắp đặt lại hoàn thi? ??n - If alignment data are confirmed to be within tolerance limit,... rack /Lắp đặt khung đỉnh cột kết cấu bê tông: Work step from step to step is the same to erection steel structure on foundation/Các bước thực công việc từ bước đến bước tương tự lắp kết cấu thép