Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group CONTENTS 1 PURPOSE 2 DEFINITION 3 INTRODUCTION 4 CONDITIONS OF USE 4.1.SAFETY REQUIREMENTS 4.2 ENVIROMENTAL REQUIREMENTS 4.3 SECURITY REQUIREMENTS
5 PORT LOADING FACILITIES
9.1.GENERAL NCIG DATA
6 COAL EXPORT TERMINAL OPERATIONS
6.1.COAL EXPORT REQUIREMENTS 6.2 PORT INFORMATION
6.2.1 Port entry/harbour movements and departure conditions 6.2.2 Vessel sizes
6.2.3 Tug establishment and utilisation 6.3 SHIPPING ADVICE AND REVIEW
6.3.1 Vessel information 6.3.2 Vessel criteria
6.3.3 Temporary limitations 6.3.4 Vessel berth allocation
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6.5.2 Vessel mooring 6.5.3 Gangways
6.5.4 Vessel signup and Vessel signoff
6.5.5 Marine surveyors (Shipper and Vessel) and draught survey 6.5.6 Loading Procedures 6.5.7 Deballasting and notice of 6.5.8 Vessel trimming 6.5.9 Vessel replenishing 6.5.10 Vessel sailing 7 APPENDICES
APPENDIX A NEWCASTLE COAL EXPORT TERMINAL CLEARANCE DIAGRAM — K8 AND K9 BERTH
APPENDIX B SHIPLOADER CLEARANCES APPENDIX C PREFERRED MOORING LAYOUT APPENDIX D PLANT LAYOUT
APPENDIX E PLANT SCHEMATIC
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1
COAL EXPORT TERMINAL OPERATIONAL HANDBOOK PURPOSE
The purpose of this Handbook is to inform Terminal Users, Masters of Vessels, Owners and their Agents of the relevant operational protocols for Newcastle Coal Infrastructure Groups Berths and Coal Export Terminal in the Port of Newcastle, Australia
2 DEFINITIONS
Advice means written advice
Air Draft is height above the chart datum (zero tide) to the hatch coaming/covers for operational clearance for the ship-loader (At NCIG the maximum air draught is 20.5mtrs above the chart datum (zero tide)
AMSA means The Australian Maritime Safety Authority (Issues Navigation Regulations)
AQIS means the Australian Quarantine and Inspection Service BC Code of Safe Practice for Solid Bulk Cargoes
Berthing Time mean time recorded in vessel's deck log for "all fast" BLU Code of Practice for the Safe Loading and Unloading of Bulk Carriers CET- Coal Export Terminal
Chart Datum (CD) The plane or level to which soundings (elevations) or tidal heights are referenced For Newcastle, this is the Lowest Astronomical Tide,CD = 0.0m
Coal Berths means K8 and K9 Newcastle Coal Export Terminal
Commenced Loading Time and date when first coal is delivered into a hatch of
the vessel
Completion of Loading Time and date when the vessel has received the coal tonnage requested by the Master of the Vessel as determined by a draught survey Daylight/Darkness — Daylight is the period from 15 minutes prior to the sunrise to 15 minutes after sunset Sunrise and sunset shall be the times as published for Newcastle Coal by the Newcastle Port Corporation
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Deep Draft Vessels means any vessel that is restricted in movement by draft/tide
conditions
Departure Time means time recorded to Harbour Control as being last line "let go”
Dwt Deadweight in metric tonnes
EDN means Customs Export Declaration Number
ETD means the date and hour the vessel is schedule to let go moorings ETL The estimated time of commencement of loading of the vessel at the coal loading facilities
Entry Time means the date and hour that the vessel passes between the seaward extremities of the breakwaters
High and Low Water (HW & LW) means the predicted times and heights as published for Newcastle Coal by the Newcastle Port Corporation
Hatch An opening in a deck of a ship providing access to a hold through which cargo Is loaded
IMO International Maritime Organisation ISLW means Indian Spring Low Water
LOA means the vessel's overall length as stated in the Builders certificate or in Lloyds register
Stowage Pian A plan submitted by the Master of the Vessel indicating hatch tonnages, coal type(s), pass sequence, de-ballast time and operations, sailing draught and sailing tide Conforms to the Loading Plan in Appendix 2, BLU Code Master of the Vessel Person accountable for the safe operation of the vessel including loading and unloading
Marine Surveyor (Shipper’s Surveyor) This person must have proven proficiency in bulk loading of vessels, including hold preparation and cargo draught surveys and will be appointed to represent the Shipper to perform initial and final draught surveys
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group
Marine Surveyor (Vessel’s Surveyor) This person must have proven proficiency in bulk loading of vessels, including hold preparation and cargo draught surveys and will be appointed by the Vessel Agent to represent the Vessel to perform running and intermediate (or interim) surveys
Marine Orders means Commonwealth of Australia, Navigation (Orders) Regulations as issued by AMSA
MARPOL 73/78 International Convention for the Prevention of Pollution from Ships 73/78 with amendments
NPC means the Newcastle Port Corporation
Notification of Readiness means vessel time of arrival is the date and hour recorded by the NPC VTIC as per NPC requirements when the vessel nominates ability to accept load
NCIG -CET means the Newcastle Coal Infrastructure Group Coal Export Terminal OTS — Office of Transport and Security
Pour The quantity of cargo loaded through one hatch opening as one step of the Loading Plan
Person in Charge See Master of the Vessel Port Authority means Newcastle Port Corporation
Principal Shipper means that Shipper whose brand(s) is the largest quantity of cargo to be loaded in a vessel
Provisionally Detained A vessel detained as per AMSA’s Port State Control
mandates
Shipper means coal producer that has entered into appropriate agreements with NCIG
Ship's Agent means that person or company to whom the vessel is consigned by the ship's operators/owners
Shiploader A machine that receives coal via a conveying system and directs coal flow into the hatch of a vessel
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Ship Handling Guidelines- NPC guidelines published on the NPC website
Stacker / Reclaimer A machine that incorporates the two functional modes of receiving coal from the inbound conveying system and stacking of coal into the Stockyard and reclaiming the coal and loading onto the outbound conveying system
Stowage Factor The figure which expresses the number of cubic metres which one tonne of material will occupy (or ft3/ton)
Terminal means Newcastle Coal Infrastructure Group - Coal Export Terminal Terminal Representative NCIG appointed competent person
Technician (NCIG) An NCIG appointed person accountable for the safe operation of the Terminal including loading cargo into vessels in accordance with the sequence and tonnages stated in the vessel's Coal Loading Plan as delegated by the Terminal Representative
TPH (tph) Tonnes Per Hour
Turn of Arrival means the sequence of vessels based on their estimated or actual time and date of arrival
UKC Under Keel Clearance
Vessel Agent Person or firm authorised by the vessel owner or charterer to act on their behalf
Vessel Arrived Means the time at which NPC determines the vessel to have arrived under the NPC administered system of vessel coordination
VAS-Vessel Arrival System
Vessel Berthed Time and date when all vessel lines are secure at the as recorded by NPC
Vessel Cleared Berth Time and date when the last line securing the vessel to the berth is released as recorded by NPC
Vessel Entered Time and date when the vessel passes the entrance buoy, inbound to the Port of Newcastle as recorded by Newcastle Port Corporation
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group
Vessel Representative Master of the Vessel, or person nominated by the Master of the Vessel, to be the interface between the vessel and NCIG
Vessel Sailed Time and date when the vessel passes the entrance buoy, outbound from the Port of Newcastle as recorded by Newcastle Port Corporation VTIC means NPC Vessel Traffic Information Centre
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3 INTRODUCTION
The Coal Export Terminal Operational Guidelines have been developed to benefit the Terminal and those using the Terminal facility to achieve safe and effective dry bulk export operations It remains a requirement that all parties are compliant with any Acts and/or Regulations and relevant codes of practice issued by any relevant authority and by these Guidelines and the Conditions of Use issued by the operators of Newcastle Coal
Infrastructure Group — Coal Export Terminal
The information contained in this Handbook is subject to change at any time and any inquiries regarding this information should be referred to:
Coal Export Terminal General Manager Newcastle Coal Infrastructure Group Locked Bag 6003, Hunter Region Mail Centre NSW, 2310 AUSTRALIA Telephone: +61 2 4920 3952 Facsimile: +61 2 4920 3901 E-mail: enquiries@nciq.com.au
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4
4.1
4.2
4.3
COAL TERMINALS' CONDITIONS OF USE
The requirement for the hire and use of this facility are governed by the terminals conditions of use
SAFETY REQUIREMENTS
Newcastle Coal Infrastructure Group (NCIG) has a strong commitment to health, safety, environment & community (HSEC) Personnel, including vessel crew whilst on NCIG premises must adhere to the contents and implications of the NSW Occupational Health and Safety Act (2000) and associated Regulations (2001), Workcover NSW codes of practice, guidelines and standards applicable and the NCIG health, safety, environment and community management system Vessels shall ensure that its personnel have been informed of all such laws, acts and regulations, codes of practice, guidelines and standards and NCIG site specific requirements as listed in 6.6 SHIPLOADING of this Handbook
ENVIRONMENTAL REQUIREMENTS
The vessel warrants that it is familiar with the contents and implications of the NSW Environmental Planning and Assessment Act 1979, Environmental Planning and Assessment Regulation 2000 and the Protection of the Environment Operation Act 1997
All vessels at the NCIG terminal shall comply with the requirements of Marpol 73/78 (annex’s I-VI) and Marine Order's parts 90-95 inclusive and shall not discharge any substances that may contravene this legislation
All vessels will also be required to satisfy AQIS requirements re ballast water discharge
SECURITY REQUIREMENTS
The master of any vessel berthing at NCIG-CET must meet the security requirements of the port operator (NPC), the office of transport security and the Maritime Transport and Offshore Facilities Security Act 2003
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5
5.1
PORT LOADING FACILITIES
GENERAL NCIG DATA
NCIG terminal facilities are available for operation 24hrs day, 7 days a week, 365 days a year Details of the Port's loading facilities are shown in Appendices
Terminal
e Rail Recieval 1 x Train bottom dump unload Station — rate of unload 8,500tph e Stockpiles (Stage 1) 2x 1075m x 56m,
1 x 1075m x 106m e Total Stockyard capacity 2./5 Million tonnes e Working Capacity 2.45 Million tonnes e 2x Sandvik Stacker/Reclaimer 2,000t ea
e Stacking Capacity 8,500tph e Reclaim capacity 8,500tph Shiploading
e Ship loading max capacity(from buffer bin) 10,500tph e Ship loading minimum rate (from buffer bin) 6,000tph e Berths x2 K8 and K9 e Single Shiploader
o Travel distance along wharf 580m
o Limit of outreach 37m (55m coal fall) Air Draft
The maximum permissible air draft (distance to top of hatch coamings) for vessels berthing at NCIG-CET is: No K8 Berth [20.5]m above chart datum (zero tide) No K9 Berth [20.5]m above chart datum (Zero tide) e This is the distance of the top of the hatch coaming/cover above the chart datum
e Minimum clearance between Ship and Shiploader is 1m air draft
e It is the responsibility for the master of the vessel to ensure the air draft is maintained upon berthing, commencement of loading and throughout loading whilst taking into account dynamic tide fluctuations
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group Berthing Arrangement Berthing dimensions o K8 o KY
Designed depth at berth pocket Hunter River channel depth Maximum sailing draught Maximum LOA Maximum Beam Mooring systems Fenders Gangway platforms Portside to 370m tie up (280m fender) 370m tie up (305m fender) 15.5m 15.2m Channel depth + tide-10%UKC 300m | 50m
Mampeay quick release hooks with fixed Capstans and remote release functionality
Trelleborg ‘Fentek’ Super Cone Retractable vessel access and gangway platforms strategically placed along wharf for vessel gangway landing safety and convenience
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6
6.1
6.2
COAL EXPORT TERMINAL OPERATIONS
COAL EXPORT REQUIREMENTS
The export of all coal through the port is authorised by the issue of an "Export Declaration Number" (EDN) by the Australian Customs Service approving the export of coal against a specific contract
lt is the responsibility of the Shipper to obtain these clearances for each coal shipment It is the responsibility of the Ship's Agent to report the EDN number to the Australian Customs Service prior to the vessel's departure
PORT INFORMATION
6.2.1 Entry, harbour movements and departure conditions
Details of port approach, channel, berths etc., are available from; Admiralty Sailing Directions Australia (Vol No 3 and supplements) Navigation Chart — AUS [207&208] — Port of Newcastle and Hunter River with approaches
The entrance is subject to swell and wind conditions and the port may be closed or restricted to all shipping or to deeply laden large vessels during these times lí swells at the breakwater are excessive then deeply laden vessels may be restricted from departure from the port
These restrictions to marine operations will be determined and communicated by the Harbour Master and Pilots from NPC
All vessels in ballast or light cargo condition should be ballasted and trimmed in accordance with accepted standards of seamanship In particular, all vessels are required to ensure compliance with NPC’s Ship handling Safety Guidelines Part 2 — Ballast Conditions are adhered to
The general Port Guidelines for marine related activities are detailed in NPC Ship Handling Safety Guidelines
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group 6.2.2 Vessel Sizes The following maximum dimensions apply (at time of issue) Port limit 300 Metres LOA 50 metres beam
e NCIG-CET reserves the right to reject any vessel unsuitable for loading Should any vessel be rejected, the Shipper and Ship's Agent will be advised, in writing, as soon as possible
e The acceptance of vessel to the NCIG-CET berths is on the understanding that such vessels are seaworthy, properly manned and well found The Australian Maritime Safety Authority (AMSA) reserves the right to inspect all vessels using the port to ensure they maintain necessary safety standards e Vessels using the Terminal for the first time may be required to submit
drawings showing dimensions of hatch and deck structures 6.2.3 Tug establishment and utilisation
The port is served by a fleet of tugs managed by Svitzer Australasia Contact Details: Svitzer Australasia Dyke Point PO Box 103, Carrington, NSW 2294 Phone: +61 2 4940 0428 Fax: +612 490 0928
Tug utilisation is determined by NPC Marine Pilots
These tugs are owned, operated and
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6.3 SHIPPING ADVICE AND REVIEW 6.3.1 Vessel Information
A vessel must be nominated at least 14 days prior to its arrival via written advice and in terms of the terminals “Nomination of Coal Shipments’ form Vessels nominated less than 14 days prior to arrival will not gain berthing priority until the 14 day notification period has elapsed, if other properly nominated vessels are awaiting the berth
Vessel specifications Information sought pertaining to the vessel to satisfy NCIG ‘Conditions of Use’ criteria will include:
Primary Shipper-major shipper
Current Vessel Name Advise if name change imminent IMO Number
Port of Registry
Vessel Age date of build
Dwt (Deadweight) Summer only Draught (m) Summer Draught Breadth (m) Maximum
Length (m) Length Overall ETA Date
Destination
Additional vessel specifications Information sought pertaining to the vessel to satisfy NCIG operational criteria include:
Gangway Type Aft or Midships
Bridge Position (m) Distance from the bow (m) Deballast Time (pump and volume dependant) Number of Hatches
Hatch type E.g., Side rolling, butterfly Deck Gear Cranes (Yes/No)
Deck Gear Number- Number of cranes
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ETA at least 14 days, 10 days, 7 days, 48 hours and 24 hours before the vessel arrives There is a requirement throughout these timeframes that if variation from the advised ETA changes by greater than 6 hours that NCIG is informed of this variation
6.3.2 Vessel criteria
A Vessel will be accepted to berth and load at NCIG if the following criteria is provided and satisfied in respect of the Vessel:
(a) classification as Bulk carrier
(b) less than 20 years old or 20 or more years old with satisfactory past performance and the ability to meet all other relevant vessel
standards criteria being demonstrated to the reasonable satisfaction of the terminal
(c) single deck; (d) self trimming;
(e) Minimum weight 35,000 dwt; (f) Maximum breadth 50 metres (g) Maximum LOA 300 metres
(H) uses only polypropylene mooring lines:
(i) comply with the NCIG Vetting and Operator Vetting Questionnaire specifications
(j) previous satisfactory loading performance:
(k) in survey and meeting all requirements of the Australian Maritime Safety Authority;
(1) able to comply with all other berthing and unloading requirements in the Regulations
6.3.3 Temporary limitations
“NCIG ramp up vessel and berthing limitations (Hunter River joint dredging project dependant _and_ subject to revision by NPC ongoing over 2010/11 calendar years)
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As referenced in NPC ‘Ship Handling Guidelines 2010’ (Pages 20 and 24) Part 4C Ships transiting temporary channel to NCIG Berths Inward LOA 160m to 200.0m
3 tugs, only two tugs required for transit to buoy 15, third tug required for movement through south arm temporary channel,
No tidal restrictions, winds less than 20 knots,
daylight transit of NCIG channel, port entry from sunrise minus 45 minutes until sunset minus 60 minutes, and
if Kooragang 8 is occupied, a movement to Kooragang 9 is not permitted LOA 200.1m to 230.0m
Maximum Panamax beam not exceeding 32.3m,
4 tugs, only three tugs required for transit to buoy 15, fourth tug required for movement through south arm temporary channel,
winds less than 15 knots,
daylight transit of NCIG channel, port entry from sunrise minus 45 minutes until sunset minus 60 minutes, and
if Kooragang 8 is occupied, a movement to Kooragang 9 is not permitted And if
tidal range is less than 1.5m, and fresh conditions do not apply,
Then a TRIAL exists, transit of NCIG channel may be conducted from HW-1h to HW+2h or from LW-2h to LW+1h,
But if
tidal range is 1.5m or greater, or fresh conditions apply,
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LOA less than 160.0m
Assessed by the Harbour Master on a case by case basis Part 5D Ships transiting NCIG Channel Eastbound LOA 160.0m to 200.0m
3 tugs; east of south arm temporary channel, two tugs only required, no tidal restrictions,
winds less than 20 knots,
daylight transit of NCIG channel, berth departure from sunrise minus 15 minutes until sunset minus 15 minutes,
may depart Kooragang 9 when Kooragang 8 occupied by ship up to 32.3 m beam LOA 200.1m to 230.0m
Maximum Panamax beam not exceeding 32.3m,
4 tugs; east of south arm temporary channel, three tugs only required, Winds less than 15 knots
Static under keel clearance minimum of 10% of draft may result in draft restrictions applying for vessels departing on or around low water,
daylight transit of NCIG channel, berth departure from sunrise minus 15 minutes until sunset minus 15 minutes, and
if Kooragang 8 is occupied, a movement from Kooragang 9 is not permitted, And if
tidal range is less than 1.5m, and fresh conditions do not apply,
Then a TRIAL exists, transit of NCIG channel may be conducted from HW-2h to HW+1h or from LW-1h to LW+2h,
But if
tidal range is 1.5m or greater, or fresh conditions apply,
Then movement to be booked at low water (LW), or high water plus or minus 30minutes (HW+30mins)
Multiple High Water Tidal Movements when 200.1m to 230.0m vessel Departs from NCIG on the same tide
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Subject to movement restrictions past vessels in the river, if a vessel or vessels greater than 250m LOA and of draft greater than 13.61m depart the PWCS Kooragang terminal on the same high tide as a vessel of LOA 200.1-230m departs NCIG and where the range of flood tide is less than 1.5m, the PWCS departure may be booked to depart at HW-105minutes, and
lf a vessel greater than 250m LOA and of draft greater than 13.61m departs the PWCS Carrington terminal on the same high tide as a vessel of LOA 200.1-230m departs NCIG and where the range of flood tide is less than 1.5m, the PWCS departure may be booked to depart at HW-90 minutes,
LOA above 230.0m Not permitted
Beam above 32.3m Not permitted
LOA less than 160.0m
Assessed by the Harbour Master on a case by case basis 6.3.4 Vessel berth allocation
Vessels shall generally be berthed and loaded on a "Turn of Arrival"
NCIG will nominate through NPC the relevant berth and berthing position for the vessel pending ‘vessel information’ supplied
NCIG-CET will berth "Portside to" 6.4 STOWAGE AND LOADING ADVICE
The Shipper shall acquire from each vessel's Master via the Ship's Agent, the stowage, hatch loading plan (sequence) and vessel's deballasting rate/duration for the vessel at least 10 days prior to the vessel's ETA
Loading advice and deballasting information is to be submitted to the Terminal on the "Cargo Stowage Plan" form or agreed electronic fields issued by the
Terminal
Subsequent review and if required adjustment shall be agreed and finalised at least 2 days prior to vessel berthing
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group
Vessels will be loaded according to the Master of the Vessel’s requirements and in accordance with the Shipment Contract
Vessels are expected to load and depart on the closest tide to the estimated time of loading completion Vessels that are tide restricted for sailing shall sail on the first available high water
The vessel Master maintains the authority of final decisions with respect to Dry Cargo Stowage plans and subsequent loading with accordance to such
6.4.1 Stowage plan guideline
The detailed coal stowage and hatch sequence plan when submitted to NCIG should provide for:
The stowage plan should indicate the coal type name and NCIG coal type / coal stockpile name along with any specific reclaiming / loading instructions For loading, a maximum of 2 passes per hold will be allowed with agreement on any further passes subject to discussions between NCIG- CET, Shipper and Ship's Agent
The stowage plan shall clearly display the stowage factor used by the vessel to calculate hatch tonnages and in addition the percentage (%) fullness of each respective hatch intended at completion
Where possible where various coal types are to be stowed the coal type should be loaded completely prior to transferring to the alternative coal type Any intended loading delays (including deballasting) by providing both the time at which this is planned to occur and the planned duration
An indication of the timing of the draught survey prior to loading of the two trim passes It is intended that interim draught survey processes should take 30 minutes to perform
For trimming, two holds should be allocated with one pass each of not less than 1,000 tonnes per hold
Advice on vessel replenishing plans (e.g provisioning) and timing of such
NCIG Coal Export Terminal Operational Handbook Revision 1.7 April 2010
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e Details of Marine Surveyor engaged to perform the interim draught survey shall be submitted by the vessel agent to satisfy a complete load plan
6.5 SHIPLOADING
Any vessel agent, coal exporter, contractor, visitor or other person having business with the owners and/or master of the vessel or in connection with a vessel shall undertake and agree to comply with all NCIG safety requirements and comply with and obey all lawful instructions which may be issued or given by NCIG (including NCIG induction training) and indemnify NCIG against loss or damage incurred Any vessel agent, coal exporter, contractor, visitor or other person refusing to give such an undertaking and enter into such agreement will be refused access to the terminal All visitors, coal exporter, contractor or other person having business will coordinate the activities of vessel access/interaction with the relevant vessel agent prior to vessel berthing and be encapsulated on the vessel access plan agreed in same timeframe as set out in as per 6.4.1 Stowage plan guideline
All visitors, vessel crew, subcontractors, vessel agent and any other person who have not either received an identification card or undertaken the NCIG safety induction must present themselves to the wharf security gatehouse to obtain authority to enter the site This authority may be provided by prior notification from the master, otherwise, the nominated vessel will be contacted and an inducted person (e.g Vessel agent) will be required to meet the visitor at the security gatehouse where the visitor shall be escorted to the vessel Closed circuit TV cameras are in place to monitor movements on and near the wharf areas as required by security provisions PERSONAL PROTECTIVE EQUIPMENT (PPE Requirements)
For the safety of your crew, NCIG’s Health, Safety Environment & Community (HSEC) Management Plan requires that when entering NCIG operational areas, i.e leaving the vessel, the following equipment must be worn:
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group
Eye protection on all wharf areas
Enclosed footwear on all wharf areas A safety helmet on all wharfs areas
High visibility long sleeve and long trouser clothing (safety vest or other high visibility clothing) on all wharf areas
Lifejackets shall be worn when accessing or egressing the vessel or within 2 metres of the wharf edge
Any other safety equipment that may be required in the area being visited or when directed by an NCIG employee
Crew Requirements
Your crew shall provide their own Personal Protective Equipment NCIG will not provide Personal Protective Equipment
Vessel crew shall wear the appropriate equipment when on all berth areas in the NCIG terminal (This shall include transiting from the gangway to a vehicle and back)
The equipment may be left at the security gate or taken with the crew member when not on NCIG property The Security Officer will register the equipment being
left in the container for storage at the gatehouse
NCIG will only provide Personal Protective Equipment in circumstances where crew members are joining the vessel for the first time This Personal Protective Equipment shall be returned prior to the vessel sailing
All NCIG employees are required to wear the appropriate personal protective equipment whilst on board a vessel
NCIG recommends that the vessel crew adhere to this policy, including hearing protection, when near a shiploading operation
6.5.1 Vessel Berthing
A vessel shall not be berthed unless the total consignment is assembled at the Port or in the opinion of Coal Terminal Management, 95% of the consignment will be
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Where a vessel is required to clean holds or to execute repairs which will immobilise a vessel or restrict it from sailing, NCIG-CET and the Harbour Master, through the Ship's Agents, must be advised prior to loading commencing The vessel shall not be permitted to remain at the coal loading berth to clean holds or to load and wait for completion of repairs at the coal loading berth The removal of the vessel shall be carried out at no cost to NCIG-CET
If as a result of Commonwealth Surveyor Inspection (AMSA) a vessel is found to be defective, NCIG-CET is to be advised immediately if such defects will effect loading operations and/or vessel departure and the effect of the defect noted The vessel may be required to relocate to another berth in the port to undertake any repairs etc but this will be at no cost to NCIG-CET
Vessels at the berth shall load to sail on the first available high tide within the tonnage range specified in the Shipping Contract if another vessel is awaiting the berth or will be delayed in berthing
6.5.2 Vessel Mooring
Mooring services are as listed for Tugs and Utilisation as listed in section 6.3.4;
Whilst at berth, it is the Master of the Vessel’s responsibility to ensure the adequate and safe mooring of the vessel including:
e Utilisation of polypropylene mooring lines
e The quality and suitable condition of vessel mooring lines
e The correct mooring arrangement for berth conditions including a minimum of 150m length on stern lines for K9 western most berthing
e The ongoing review of mooring line tension and secure placement to ensure the vessel does not move from auto tensioning
6.5.3 Gangways
The master shall provide a proper and safe means of access to and from the vessel at all times as per the requirement of Marine Orders Part 23 For NCIG this
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relates to but not limited to:
e Gangways shall be supported at the top and landed on a fixed structure (wharf platform)
e Gangway safety nets to handrail height to aid in fall prevention Gangways shall be as near to complete assembly (rigged) including these components prior to berthing
e The issuing and compliance with the wearing of lifejackets whilst ever on the gangway.”
e The gangway is maintained to a safe and operable standard at all times *All persons boarding a vessel are required to maintain three points of contact and be wearing a lifejacket
6.5.4 Vessel Signup and Vessel Signoff
Upon berthing, a NCIG Technician will liaise with the Vessel Representative to confirm details of the previously advised stowage plan and to conduct the ‘Ship to Shore Safety Checklist’ prior to load commencement
The Shipper’s Surveyor will ensure that initial draught survey is conducted and be in attendance at the vessel sign to advise vessel and terminal that the vessel is cleared to load
Details within the stowage plan will be discussed and signed up at this time and any variations will require notification in writing and will require the vessel agent, vessel representative, terminal representative and delegates thereof to sign for the alterations
It is intended that this process will take 40 minutes from actual time of berthing Receipt of CET Operational Handbook and understanding of contents within will be confirmed in addition during this liaison
Upon completion of loading, a NCIG Technician will liaise with the vessel representative to confirm tonnage loaded and signoff the vessel This will include sign off on stowage plan, mate’s receipt and shiploader log
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6.5.5 Marine Surveyors (Shipper and Vessel) and Draught Survey a Marine Surveyor (Shipper)
The party representing the shipper will engage a Marine Surveyor to be in attendance at the vessel sign up to ensure that initial draught survey is conducted prior to loading and final draught survey is conducted at the completion of loading to verify the tonnage loaded onto the vessel on behalf of the shipper
b Marine Surveyor (Vessel)
It is a NCIG requirement that a Marine Surveyor is engaged by the vessel (or vessel's agent) prior to port entry to:
e Assist the Master to load the vessel in an effective manner as per the agreed stowage plan The responsibility for the safe loading of the vessel resides with the Master
e Attend the vessel at the commencement of the pour prior to interim draught survey to undertake a running draught survey and advise any weighing error in terminal weighing devices The appointed Vessel Surveyor will then maintain contact until interim draught survey at which point he will remain with the vessel until completion
e Advise the Terminal Representative or delegate thereof of the interim draught survey results
The Vessel Master should ensure safe and timely access and egress to the vessel and parts of the vessel for the Vessel Surveyors to safely conduct their respective scope of work
Subject to vessel requirements, there should be a maximum of one interim draft survey requiring a cessation of shiploading but subject always to the Vessel Master's instructions
*Note: In the event of more than one type of coal being loaded into the same hold (hatch), or more than one coal type being loaded into a vessel, belt weighers will be used to calculate individual tonnages Unless there are special circumstances, there should be no draught surveys between coal types
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group
6.5.6 Loading Procedures
Shippers will have available an authorised representative at all times shiploading is in progress to deal with any matters which may arise
All coal that is reclaimed from the stockpile must be loaded onto the ship
During the loading operations, the trim and stability of the vessel remains the responsibility of the Master at all times
At all times during the loading of a vessel, a suitably competent designated Terminal Representative or competent delegate of (An NCIG Technician) is to be available to ensure that loading operations are carried out in accordance with the Master's instructions
All vessels shall load on a continuous basis
Shippers will be required to advise of the attending superintending representative details Any issues arising with sample plant reliability will be communicated with shippers directly and immediately to seek direction on loading instruction
Should a vessel's Master/Ship Owner not comply with the requirements of these guidelines and for no sound reason lay at either Coal Berth for extended periods when loading has ceased or cause serious disruptions to operations or maintenance then the vessel's Master/Ship Owner will be penalised according to the terms set out in NCIG's CET Operational Handbook — Section 6.5
"6.5 Delays (Extract from NCIG-CET Conditions of Use)
Delays caused by the vessel to shiploading operations, due to non compliance with either the Guidelines, Conditions of Use or any other vessel caused delay, may attract, after an initial warning letter is distributed to all parties, a charge as specified in the Guidelines up to but not exceeding US$1,000 per hour This charge is payable on invoice rendered by or on behalf of the Operator within seven (7) days of date of invoice."
6.5.7 Deballasting and Notice of
Ballast is to be discharged at a rate which prevents disruption to loading, final trimming and completion
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In the event that a vessel at the berth requires to stop loading the notice provided to the terminal will be at least notice of one hour or one full hatch run The agreed stowage plan will be referenced regarding the planned nature of the deballasting The vessel is required also to advise of the expected duration of the deballasting delay The terminal may commence loading another vessel during an extended deballast delay The terminal will need at least notice of one hour from the ship of its intention to recommence loading and that no further delays due to deballasting are expected 6.5.8 Vessel Trimming
As described in section 6.5.1 — Stowage plan guidelines the following protocols apply for trimming pours:
e For trimming, two holds should be allocated with one pass each of not less than 1,000 tonnes per hold
e Single coal type utilised for trimming pours
e Vessel Master, Marine Surveyor (Vessel) and Terminal representative or delegate thereof are agreed on trimming pours prior to commencement
e All coal that is reclaimed from the stockpile is to be loaded onto the ship 6.5.9 Vessel Replenishing
Vessel storing should not interfere with loading of the vessel and should be listed out within stowage plan processes to enable adequate scheduling to avoid vessel loading delays
Criteria reviewed when approving replenishing activities include: Time and duration of activity
e Pre-approval of external provider to access NCIG CET
e Interaction on the berth with NCIG shiploading equipment, linesman and/or planned maintenance activities
e Safe systems of work by external parties accessing NCIG CET wharf facility to conduct vessel replenishing
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Coal Export Terminal Operational Handbook Newcastle Coal Infrastructure Group
e There is potable water supply available at berth for vessels
*“Note-NCIG berths have not incorporated functional requirements for bunkering operations
6.5.10 Vessel Sailing
As per 6.6 STOWAGE and LOADING ADVICE,
Vessels are expected to load and depart on the closest tide to the estimated time of loading completion Vessels that are tide restricted for sailing shall sail on the first available high water
NPC sets sailing times based on available vessel movement opportunities to meet advice from NCIG on the completion of loading times
The Master of the Vessel is requested to ensure preparation for sea is completed soon after the completion of loading, in accordance with good seamanship practice so that the timetable of vessel movements set by NPC can be met
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ANNEXURE B - SHIPLOADER CLEARANCES
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ANNEXURE F - AERIAL MAP OF PORT OF NEWCASTLE