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Print-Toyota Service Information 11/3/17, 6(42 pm Print Exit 1GD-FTV LUBRICATION ENGINE OIL COOLER COMPONENTS ILLUSTRATION *1 OIL COOLER ASSEMBLY *3 O-RING *2 - N*m (kgf*cm, ft.*lbf): Specified torque ● Engine oil - WATER OUTLET PIPE GASKET - Non-reusable part - © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000M7T1.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(43 pm Print Exit 1GD-FTV LUBRICATION ENGINE OIL COOLER INSPECTION PROCEDURE 1.INSPECT OIL COOLER ASSEMBLY a 15710 Visually check the oil cooler assembly for cracks or damage If cracks or damage is found, replace the oil cooler assembly © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000M7T0.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(43 pm Print Exit 1GD-FTV LUBRICATION ENGINE OIL COOLER INSTALLATION PROCEDURE 1.INSTALL OIL COOLER ASSEMBLY a Apply a light coat of engine oil to the new O-rings b Install the O-rings to the cylinder block sub-assembly c Install a new water outlet pipe gasket to the cylinder block sub-assembly d Install the oil cooler assembly to the cylinder block sub-assembly with the bolt and nuts Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 2.INSTALL TURBOCHARGER SUB-ASSEMBLY 15710 17201 Click hereEngine / Hybrid System>1GD-FTV INTAKE / EXHAUST>EXHAUST MANIFOLD W/ TURBOCHARGER>INSTALLATION © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7SZ.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(43 pm Print Exit 1GD-FTV LUBRICATION ENGINE OIL COOLER REMOVAL PROCEDURE 1.REMOVE TURBOCHARGER SUB-ASSEMBLY 17201 Click hereEngine / Hybrid System>1GD-FTV INTAKE / EXHAUST>EXHAUST MANIFOLD W/ TURBOCHARGER>REMOVAL 2.REMOVE OIL COOLER ASSEMBLY 15710 a Bolt Nut Remove the nuts and bolt from the oil cooler assembly b Remove the oil cooler assembly and water outlet pipe gasket from the cylinder block sub-assembly c Remove the O-rings from the cylinder block sub-assembly © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000M7T2.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(37 pm Print Exit 1GD-FTV LUBRICATION LUBRICATION SYSTEM ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT CAUTION: · · · To prevent injury due to contact with an operating fan and generator V-belt or cooling fan, keep your hands and clothing away from the fan and generator V-belt and cooling fans when working in the engine compartment with the engine running To prevent burns, not touch the engine, exhaust manifold or other high temperature components while the engine is hot To prevent burns, not remove the engine oil pressure switch assembly while the engine is hot PROCEDURE https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7SL.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(37 pm 1.INSPECT OIL QUALITY a Check the engine oil for deterioration, water contamination, discoloration or thinning If the quality is visibly poor, replace the engine oil and oil filter sub-assembly Click hereEngine / Hybrid System>1GD-FTV LUBRICATION>OIL AND OIL FILTER>REPLACEMENT 2.INSPECT ENGINE OIL LEVEL a Warm up the engine, and then stop the engine and wait minutes b Check that the engine oil level is between the engine oil level dipstick low level mark and full level mark If the engine oil level is low, check for leaks and add engine oil to the full level mark NOTICE: Do not fill engine oil above the full level mark HINT: A certain amount of engine oil will be consumed while driving In the following situations, oil consumption may increase, and engine oil may need to be refilled in between oil maintenance intervals · · · · When the engine is new, for example directly after purchasing the vehicle or after replacing the engine If low quality oil or oil of an inappropriate viscosity is used When driving at a high engine speed or with a heavy load, when towing, or when driving while accelerating or decelerating frequently When idling for a long time, or when driving frequently through heavy traffic When judging the amount of oil consumption, keep in mind that the oil may have become diluted, making it difficult to judge the true level accurately 3.INSPECT ENGINE OIL PRESSURE CAUTION: · · · a To prevent injury due to contact with an operating fan and generator V-belt or cooling fan, keep your hands and clothing away from the fan and generator V-belt and cooling fans when working in the engine compartment with the engine running To prevent burns, not touch the engine, exhaust manifold or other high temperature components while the engine is hot To prevent burns, not remove the engine oil pressure switch assembly while the engine is hot Remove the engine oil pressure switch assembly Click hereEngine / Hybrid System>1GD-FTV LUBRICATION>OIL PRESSURE SWITCH>REMOVAL b *a Oil Pressure Gauge *b Adapter https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7SL.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(37 pm Install an oil pressure gauge with the adapter NOTICE: Before and after measurement, clean equipment and hoses c Warm up the engine d Measure the engine oil pressure, and check that it is within the standard range Standard Engine Oil Pressure: Condition Specified Condition Idle 29 kPa (0.3 kgf/cm2, 4.2 psi) or higher 3000 rpm 245 kPa (2.5 kgf/cm2, 36 psi) or higher If the result is not as specified, check the quality of the engine oil and check the oil paths for clogging Repair or replace if necessary If the engine oil pressure is still not as specified, replace the timing chain case assembly HINT: Replace the timing chain case assembly as the engine oil pump is built into the timing chain case assembly e Remove the oil pressure gauge and adapter f Install the engine oil pressure switch assembly Click hereEngine / Hybrid System>1GD-FTV LUBRICATION>OIL PRESSURE SWITCH>INSTALLATION © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7SL.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(38 pm Print Exit 1GD-FTV LUBRICATION OIL AND OIL FILTER COMPONENTS ILLUSTRATION *A *1 for 4WD and Pre-Runner NO ENGINE UNDER COVER ASSEMBLY *2 NO ENGINE UNDER COVER ASSEMBLY *3 OIL FILTER SUB-ASSEMBLY *4 OIL PAN DRAIN PLUG *5 GASKET *6 OIL FILLER CAP ASSEMBLY Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) N*m (kgf*cm, ft.*lbf): Specified torque https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7SN.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information ● Non-reusable part 11/3/17, 6(38 pm Engine oil © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M7SN.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(38 pm Print Exit 1GD-FTV LUBRICATION OIL AND OIL FILTER COMPONENTS ILLUSTRATION *A *1 for 4WD and Pre-Runner NO ENGINE UNDER COVER ASSEMBLY *2 NO ENGINE UNDER COVER ASSEMBLY *3 OIL FILTER SUB-ASSEMBLY *4 OIL PAN DRAIN PLUG *5 GASKET *6 OIL FILLER CAP ASSEMBLY Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) N*m (kgf*cm, ft.*lbf): Specified torque https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7SN.html?PUB_TYPE=RM&MODE=1 Page of