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Tài liệu hướng dẫn sửa chữa Hệ thống khởi động trên xe Hilux 2015 2018 manual 1gd ftv starting he thong khoi dong.Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả
Print-Toyota Service Information 11/3/17, 6(51 pm Print Exit 1GD-FTV STARTING ENGINE SWITCH(for RHD) COMPONENTS ILLUSTRATION *1 ENGINE SWITCH *2 NO SWITCH HOLE BASE © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWJO.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(52 pm Print Exit 1GD-FTV STARTING ENGINE SWITCH(for RHD) INSPECTION PROCEDURE 89611 1.INSPECT ENGINE SWITCH a Component without harness connected (Engine Switch) *a Measure the resistance according to the value(s) in the table below Standard Resistance: Tester Switch Specified Connection Condition Condition (SS1) - (AGND) (SS2) - (AGND) Not pushed 10 kΩ or higher (SS1) - (AGND) (SS2) - (AGND) Pushed Below Ω If the result is not as specified, replace the engine switch b Apply battery voltage between the terminals of the engine switch, and check the illumination condition of the engine switch OK: Measurement Specified Condition Condition Battery positive (+) → Terminal (SWIL) Battery negative (-) → Terminal (AGND) Illuminates NOTICE: · · If the positive (+) lead and the negative (-) lead are incorrectly connected, the engine switch indicator will not illuminate If the voltage is too low, the indicator will not illuminate If the result is not as specified, replace the engine switch https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWJN.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(52 pm © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWJN.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(52 pm Print Exit 1GD-FTV STARTING ENGINE SWITCH(for RHD) INSTALLATION PROCEDURE 1.INSTALL ENGINE SWITCH a 89611 Attach the claws to install the engine switch 2.INSTALL NO SWITCH HOLE BASE 55446A Click hereVehicle Interior>INTERIOR PANELS / TRIM>LOWER INSTRUMENT PANEL>REASSEMBLY © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MWJP.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(47 pm Print Exit 1GD-FTV STARTING GLOW PLUG COMPONENTS ILLUSTRATION *1 GLOW PLUG ASSEMBLY *3 GLOW PLUG SCREW GROMMET *2 - NO GLOW PLUG CONNECTOR - N*m (kgf*cm, ft.*lbf): Specified torque - - © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWK3.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(47 pm Print Exit 1GD-FTV STARTING GLOW PLUG INSTALLATION CAUTION / NOTICE / HINT NOTICE: · When replacing the parts in the following chart (A), replace the No injection pipe sub-assembly, No injection pipe sub-assembly and/or fuel inlet pipe sub-assembly with new ones Replaced Parts (A) Pipes Requiring New Replacement · · · · · Common rail assembly · · · No injection pipe sub-assembly No injection pipe sub-assembly Fuel inlet pipe sub-assembly After removing the No injection pipe sub-assembly, No injection pipe sub-assembly and/or fuel inlet pipe sub-assembly, clean them with a brush and compressed air The common rail assembly is a precision instrument Do not use the common rail assembly if it is struck or dropped Hold the common rail assembly itself during removal and installation Do not hold the pressure discharge valve or fuel pressure sensor, etc Make sure foreign matter does not enter the fuel path PROCEDURE 1.INSTALL GLOW PLUG ASSEMBLY 19850 NOTICE: · · · a b Measure the resistance of the glow plug when reinstalling it If the result is not as specified, replace the glow plug with a new one Replace the glow plug with a new one when it has been dropped or subjected to a physical impact Remove any carbon deposits from the glow plug hole when reinstalling the glow plug Clean the glow plug hole i Wrap tape around a drill bit with a diameter of 4.8 mm (0.189 in.), 108.7 mm (4.28 in.) from its tip ii Insert the drill bit 108.7 mm (4.28 in.) into the glow plug hole (up to the tape) and remove any carbon deposits by turning the drill bit by hand iii Insert a drill bit with a diameter of 3.9 mm (0.154 in.) into the glow plug hole and remove any carbon deposits from the end of the glow plug hole by turning the drill bit by hand Using a 10 mm deep socket wrench, install the glow plug assemblies Torque: 17.5 N*m (178 kgf*cm, 13 ft.*lbf) NOTICE: Do not use any tools, such as air tools, which are liable to cause an impact to the glow plugs when installing them 2.INSTALL NO GLOW PLUG CONNECTOR a 19871 Temporarily install the No glow plug connector with the nuts https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWK2.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information b Tighten the nuts Torque: 2.2 N*m (22 kgf*cm, 19 in.*lbf) c Install the glow plug screw grommets d Using an E8 "TORX" socket wrench, install the stud bolt to the intake manifold Torque: 10 N*m (102 kgf*cm, ft.*lbf) 3.INSTALL COMMON RAIL ASSEMBLY 11/3/17, 6(47 pm 23810A Click hereEngine / Hybrid System>1GD-FTV FUEL>COMMON RAIL>INSTALLATION 4.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWK2.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(47 pm Print Exit 1GD-FTV STARTING GLOW PLUG ON-VEHICLE INSPECTION PROCEDURE 1.CHECK GLOW PLUG a Remove the glow plug connector Click hereEngine / Hybrid System>1GD-FTV STARTING>GLOW PLUG>REMOVAL b Measure the resistance according to the value(s) in the table below Standard Resistance: Tester Specified Condition Connection Condition Glow plug terminal Body ground 20°C (68°F) Approximately 1.0 Ω If the result is not as specified, replace the glow plug assembly NOTICE: · · · · c Be careful not to damage the glow plug assemblies, as this may cause an open circuit or shorten the life of the glow plug assemblies Do not allow oil or gasoline to contact the glow plug assembly when cleaning it Clean off any oil on the terminal with a dry cloth Do not apply more than 11 V to the glow plug assembly, as this may cause an open circuit Install the glow plug connector Click hereEngine / Hybrid System>1GD-FTV STARTING>GLOW PLUG>INSTALLATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWK5.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(47 pm © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWK5.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(47 pm Print Exit 1GD-FTV STARTING GLOW PLUG REMOVAL CAUTION / NOTICE / HINT CAUTION: · · · To prevent burns, not touch the engine, exhaust manifold or other high temperature components while the engine is hot To prevent burns, not touch the engine, exhaust pipe or other high temperature components while the engine is hot Make sure to wear protective gloves when performing work to avoid burns NOTICE: · When replacing the parts in the following chart (A), replace the No injection pipe sub-assembly, No injection pipe sub-assembly and/or fuel inlet pipe sub-assembly with new ones Replaced Parts (A) Pipes Requiring New Replacement · · · · · Common rail assembly · · · No injection pipe sub-assembly No injection pipe sub-assembly Fuel inlet pipe sub-assembly After removing the No injection pipe sub-assembly, No injection pipe sub-assembly and/or fuel inlet pipe sub-assembly, clean them with a brush and compressed air The common rail assembly is a precision instrument Do not use the common rail assembly if it is struck or dropped Hold the common rail assembly itself during removal and installation Do not hold the pressure discharge valve or fuel pressure sensor, etc Make sure foreign matter does not enter the fuel path PROCEDURE WARM UP ENGINE CAUTION: To protect the glow plug assembly from damage, before removing the glow plug assembly, make sure to warm up the engine 2.REMOVE COMMON RAIL ASSEMBLY 23810A Click hereEngine / Hybrid System>1GD-FTV FUEL>COMMON RAIL>REMOVAL https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWK4.html?PUB_TYPE=RM&MODE=1 Page of