Đang tải... (xem toàn văn)
Tài liệu hướng dẫn sửa chữa Hệ thống điều khiển đông cơ trên xe Hilux 2015 2018 manual 1gd ftv engine control he thong dieu khien dong co . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác
Print-Toyota Service Information 11/3/17, 5(23 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY COMPONENTS ILLUSTRATION *A for Cold Area Specification Vehicles - - *1 DIESEL THROTTLE BODY ASSEMBLY *2 NO ENGINE COVER SUB-ASSEMBLY *3 INTERCOOLER AIR TUBE *4 NO AIR HOSE https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z5.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information *5 OIL RETURN HOSE *7 *9 GASKET NO 11 WATER BY-PASS HOSE N*m (kgf*cm, ft.*lbf): Specified torque 11/3/17, 5(23 pm *6 *8 *10 ● EMISSION CONTROL VALVE WIRE FUEL HOSE BRACKET NO 14 WATER BY-PASS HOSE Non-reusable part © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z5.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY INSTALLATION PROCEDURE 1.INSTALL DIESEL THROTTLE BODY ASSEMBLY 26100G a Connect the connector to install the emission control valve wire to the diesel throttle body assembly b Install a new gasket and the diesel throttle body assembly with the bolts and nuts Torque: 10 N*m (102 kgf*cm, ft.*lbf) c Connect the connector and clamp d for Cold Area Specification Vehicles: Connect the No 11 water by-pass hose and No 14 water by-pass hose to the diesel throttle body assembly, and slide the clips to secure the hose e Connect the fuel hose bracket with the bolt to the diesel throttle body assembly Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) 2.INSTALL INTERCOOLER AIR TUBE 17363K a Install the intercooler air tube to the diesel throttle body assembly and tighten the hose clamp Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) b Connect the connector to the intake air temperature sensor 3.INSTALL NO AIR HOSE 17344E a Install the No air hose to the intercooler air tube and tighten the hose clamps Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) b Connect the oil return hose to the intercooler assembly and engine oil level dipstick guide, and slide the clips to secure the hose c Attach the clamps 4.INSTALL NO ENGINE COVER SUB-ASSEMBLY 12601B a Attach the clips and install the No engine cover sub-assembly to the No water by-pass pipe b Install the No engine cover sub-assembly to the No engine cover bracket and No engine cover bracket with the nuts Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z4.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm 5.PERFORM INITIALIZATION Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>ECD SYSTEM>INITIALIZATION w/ DPF: Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>ECD SYSTEM(w/ DPF)>INITIALIZATION © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z4.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY ON-VEHICLE INSPECTION PROCEDURE 1.INSPECT DIESEL THROTTLE BODY ASSEMBLY 26100G a Connect the GTS to the DLC3 b Turn the ignition switch to ON c Turn the GTS on d Enter the following menus: Powertrain / Engine / Active Test / Diesel Throttle Target Angle / Data List / Target Throttle Position and Actual Throttle Position Powertrain > Engine > Active Test Active Test Display Diesel Throttle Target Angle Data List Display Target Throttle Position Actual Throttle Position Execute e Adjust "Diesel Throttle Target Angle" and check that "Actual Throttle Position" changes according to "Target Throttle Position" OK: "Actual Throttle Position" changes according to "Target Throttle Position" © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000M7Z7.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the diesel throttle body assembly removal/installation are shown below Necessary Procedure After Parts Removed/Installed/Replaced Replacement Part or Procedure Replacement of diesel throttle body assembly Necessary Procedures Effects/Inoperative when not Performed Perform initialization - Link ( ) w/ DPF:( ) PROCEDURE 1.REMOVE NO ENGINE COVER SUB-ASSEMBLY 12601B a Remove the nuts from the No engine cover bracket and No engine cover bracket b Detach the clips and No engine cover sub-assembly from the No water by-pass pipe NOTICE: Make sure to lift the No engine cover sub-assembly upward, Pulling the No engine cover subassembly towards you may damage the No engine cover sub-assembly 2.REMOVE NO AIR HOSE 17344E https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm a Detach the clamps b Slide the clips and disconnect the oil return hose from the intercooler assembly and engine oil level dipstick guide c Loosen the hose clamps and remove the No air hose 3.REMOVE INTERCOOLER AIR TUBE a 17363K Disconnect the connector from the intake air temperature sensor b Loosen the hose clamp and remove the intercooler air tube from the diesel throttle body assembly 4.REMOVE DIESEL THROTTLE BODY ASSEMBLY 26100G https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm a Remove the bolt and disconnect the fuel hose bracket from the diesel throttle body assembly b for Cold Area Specification Vehicles: Slide the clips and disconnect the No 11 water by-pass hose and No 14 water by-pass hose from the diesel throttle body assembly c Disconnect the connector and clamp d Remove the bolts, nuts, diesel throttle body assembly and gasket https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm e Disconnect the connector to remove the emission control valve wire from the diesel throttle body assembly © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(27 pm Print Exit 1GD-FTV ENGINE CONTROL ECM COMPONENTS ILLUSTRATION *A *1 for LHD WHEEL DRIVE CONTROL ECU *2 ECM *3 GLOVE COMPARTMENT DOOR ASSEMBLY *4 NO ECM BRACKET *5 NO ECM BRACKET *6 NO INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY N*m (kgf*cm, ft.*lbf): Specified torque - - - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7YU.html?PUB_TYPE=RM&MODE=1 Page of