Tài liệu hướng dẫn sửa chữa Hệ thống điều khiển đông cơ trên xe Hilux 2015 2018 manual 1gd ftv engine control he thong dieu khien dong co . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác
Print-Toyota Service Information 11/3/17, 5(23 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY COMPONENTS ILLUSTRATION *A for Cold Area Specification Vehicles - - *1 DIESEL THROTTLE BODY ASSEMBLY *2 NO ENGINE COVER SUB-ASSEMBLY *3 INTERCOOLER AIR TUBE *4 NO AIR HOSE https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z5.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information *5 OIL RETURN HOSE *7 *9 GASKET NO 11 WATER BY-PASS HOSE N*m (kgf*cm, ft.*lbf): Specified torque 11/3/17, 5(23 pm *6 *8 *10 ● EMISSION CONTROL VALVE WIRE FUEL HOSE BRACKET NO 14 WATER BY-PASS HOSE Non-reusable part © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z5.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY INSTALLATION PROCEDURE 1.INSTALL DIESEL THROTTLE BODY ASSEMBLY 26100G a Connect the connector to install the emission control valve wire to the diesel throttle body assembly b Install a new gasket and the diesel throttle body assembly with the bolts and nuts Torque: 10 N*m (102 kgf*cm, ft.*lbf) c Connect the connector and clamp d for Cold Area Specification Vehicles: Connect the No 11 water by-pass hose and No 14 water by-pass hose to the diesel throttle body assembly, and slide the clips to secure the hose e Connect the fuel hose bracket with the bolt to the diesel throttle body assembly Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) 2.INSTALL INTERCOOLER AIR TUBE 17363K a Install the intercooler air tube to the diesel throttle body assembly and tighten the hose clamp Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) b Connect the connector to the intake air temperature sensor 3.INSTALL NO AIR HOSE 17344E a Install the No air hose to the intercooler air tube and tighten the hose clamps Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) b Connect the oil return hose to the intercooler assembly and engine oil level dipstick guide, and slide the clips to secure the hose c Attach the clamps 4.INSTALL NO ENGINE COVER SUB-ASSEMBLY 12601B a Attach the clips and install the No engine cover sub-assembly to the No water by-pass pipe b Install the No engine cover sub-assembly to the No engine cover bracket and No engine cover bracket with the nuts Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z4.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm 5.PERFORM INITIALIZATION Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>ECD SYSTEM>INITIALIZATION w/ DPF: Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>ECD SYSTEM(w/ DPF)>INITIALIZATION © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z4.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY ON-VEHICLE INSPECTION PROCEDURE 1.INSPECT DIESEL THROTTLE BODY ASSEMBLY 26100G a Connect the GTS to the DLC3 b Turn the ignition switch to ON c Turn the GTS on d Enter the following menus: Powertrain / Engine / Active Test / Diesel Throttle Target Angle / Data List / Target Throttle Position and Actual Throttle Position Powertrain > Engine > Active Test Active Test Display Diesel Throttle Target Angle Data List Display Target Throttle Position Actual Throttle Position Execute e Adjust "Diesel Throttle Target Angle" and check that "Actual Throttle Position" changes according to "Target Throttle Position" OK: "Actual Throttle Position" changes according to "Target Throttle Position" © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000M7Z7.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm Print Exit 1GD-FTV ENGINE CONTROL DIESEL THROTTLE BODY REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the diesel throttle body assembly removal/installation are shown below Necessary Procedure After Parts Removed/Installed/Replaced Replacement Part or Procedure Replacement of diesel throttle body assembly Necessary Procedures Effects/Inoperative when not Performed Perform initialization - Link ( ) w/ DPF:( ) PROCEDURE 1.REMOVE NO ENGINE COVER SUB-ASSEMBLY 12601B a Remove the nuts from the No engine cover bracket and No engine cover bracket b Detach the clips and No engine cover sub-assembly from the No water by-pass pipe NOTICE: Make sure to lift the No engine cover sub-assembly upward, Pulling the No engine cover subassembly towards you may damage the No engine cover sub-assembly 2.REMOVE NO AIR HOSE 17344E https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm a Detach the clamps b Slide the clips and disconnect the oil return hose from the intercooler assembly and engine oil level dipstick guide c Loosen the hose clamps and remove the No air hose 3.REMOVE INTERCOOLER AIR TUBE a 17363K Disconnect the connector from the intake air temperature sensor b Loosen the hose clamp and remove the intercooler air tube from the diesel throttle body assembly 4.REMOVE DIESEL THROTTLE BODY ASSEMBLY 26100G https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm a Remove the bolt and disconnect the fuel hose bracket from the diesel throttle body assembly b for Cold Area Specification Vehicles: Slide the clips and disconnect the No 11 water by-pass hose and No 14 water by-pass hose from the diesel throttle body assembly c Disconnect the connector and clamp d Remove the bolts, nuts, diesel throttle body assembly and gasket https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(26 pm e Disconnect the connector to remove the emission control valve wire from the diesel throttle body assembly © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M7Z6.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 5(27 pm Print Exit 1GD-FTV ENGINE CONTROL ECM COMPONENTS ILLUSTRATION *A *1 for LHD WHEEL DRIVE CONTROL ECU *2 ECM *3 GLOVE COMPARTMENT DOOR ASSEMBLY *4 NO ECM BRACKET *5 NO ECM BRACKET *6 NO INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY N*m (kgf*cm, ft.*lbf): Specified torque - - - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M7YU.html?PUB_TYPE=RM&MODE=1 Page of