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Print-Toyota Service Information 11/3/17, 6(27 pm Print Exit 1GD-FTV INTAKE / EXHAUST EXHAUST MANIFOLD W/ TURBOCHARGER COMPONENTS ILLUSTRATION *A w/ Viscous Heater *B for 4WD and Pre-Runner *1 AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE *2 AIR CLEANER CASE SUB-ASSEMBLY https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(27 pm *3 AIR CLEANER FILTER ELEMENT SUBASSEMBLY *4 FAN SHROUD *5 NO AIR HOSE *6 NO ENGINE UNDER COVER ASSEMBLY *7 NO OIL RESERVOIR BRACKET *8 NO RADIATOR HOSE *9 NO VISCOUS HEATER BRACKET SUBASSEMBLY *10 NO AIR TUBE *11 NO AIR HOSE *12 RADIATOR RESERVOIR *13 VANE PUMP OIL RESERVOIR ASSEMBLY *14 *15 WATER HOSE SUB-ASSEMBLY *16 VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY FAN AND GENERATOR V BELT *17 FAN PULLEY *18 FLUID COUPLING ASSEMBLY *19 NO WATER BY-PASS HOSE *20 VISCOUS V BELT N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(27 pm *A for Cold Specification Vehicles *B w/o DPF *1 EXHAUST MANIFOLD *2 NO EGR PIPE SUB-ASSEMBLY *3 NO WATER BY-PASS PIPE *4 NO WATER BY-PASS PIPE *5 *7 PCV PIPE TURBOCHARGER STAY *6 *8 TURBO OIL OUTLET PIPE TURBOCHARGER SUB-ASSEMBLY *9 COLLAR *10 GASKET *11 PLATE WASHER *12 TURBO OIL OUTLET HOSE *13 WIRE HARNESS *14 NO 20 WATER BY-PASS HOSE *15 WATER HOSE *16 STUD BOLT https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(27 pm Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) ● Non-reusable part N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(27 pm *A except Cold Specification Vehicles *B w/ DPF *1 EXHAUST MANIFOLD *2 NO EGR PIPE SUB-ASSEMBLY *3 NO WATER BY-PASS PIPE *4 NO WATER BY-PASS PIPE *5 PCV HOSE *6 TURBO OIL OUTLET PIPE *7 TURBOCHARGER STAY *8 TURBOCHARGER SUB-ASSEMBLY *9 *11 COLLAR PLATE WASHER *10 *12 GASKET TURBO OIL OUTLET HOSE *13 WIRE HARNESS *14 STUD BOLT Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(27 pm *A *1 for Cold Specification Vehicles COMPRESSOR INLET ELBOW *B *2 w/o DPF COMPRESSOR OUTLET ELBOW *3 NO TURBO WATER PIPE SUB-ASSEMBLY *4 TURBO OIL INLET PIPE SUB-ASSEMBLY *5 TURBO WATER HOSE *6 TURBOCHARGER SUB-ASSEMBLY *7 *9 STUD BOLT GASKET *8 *10 Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part COMPRESSOR INLET ELBOW STAY UNION BOLT N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(27 pm *A except Cold Specification Vehicles *B w/ DPF *1 COMPRESSOR INLET ELBOW *2 COMPRESSOR OUTLET ELBOW *3 *5 NO TURBO WATER PIPE SUB-ASSEMBLY TURBO WATER HOSE *4 *6 TURBO OIL INLET PIPE SUB-ASSEMBLY TURBOCHARGER SUB-ASSEMBLY *7 *9 STUD BOLT GASKET *11 HOSE CLAMP *8 *10 - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part COMPRESSOR INLET ELBOW STAY UNION BOLT - N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(27 pm *1 TURBOCHARGER NOZZLE VANE CONTROL ACTUATOR *2 TURBOCHARGER VANE CONTROL ROD SUBASSEMBLY *3 COMPRESSOR WITH BEARING HOUSING SUBASSEMBLY *4 E-WASHER N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYV.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information Print 11/3/17, 6(29 pm Exit 1GD-FTV INTAKE / EXHAUST EXHAUST MANIFOLD W/ TURBOCHARGER DISASSEMBLY PROCEDURE 1.REMOVE TURBOCHARGER VANE CONTROL ROD SUB-ASSEMBLY a Secure the flange of the turbine housing sub-assembly of the turbocharger sub-assembly in a vise between aluminum plates NOTICE: Do not tighten the vise more than necessary, as doing so will damage the flange of the turbine housing sub-assembly b Remove the E-washers from the variable nozzle vane motor assembly and turbocharger vane control link sub-assembly NOTICE: Do not reuse the E-washer c Remove the turbocharger vane control rod sub-assembly 2.REMOVE TURBOCHARGER NOZZLE VANE CONTROL ACTUATOR https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MNYY.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 6(29 pm a Remove the bolts and turbocharger nozzle vane control actuator © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MNYY.html?PUB_TYPE=RM&MODE=1 Page of