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Manual Transmission External Controls — Vehicles 308-06A-1 With: MT-75 308-06A-1 SECTION 308-06A Manual Transmission External Controls — Vehicles With: MT-75 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE DESCRIPTION AND OPERATION External Controls 308-06A-2 External Controls 308-06A-2 REMOVAL AND INSTALLATION Gearshift Lever — 2WD Gearshift Lever — 4WD 308-06A-3 308-06A-12 Manual Transmission External Controls — Vehicles 308-06A-2 With: MT-75 308-06A-2 DESCRIPTION AND OPERATION External Controls External Controls Item Description Gearshift lever knob Gearshift lever Selector mechanism 2011.50 Ranger G1273761en Manual Transmission External Controls — Vehicles 308-06A-3 With: MT-75 308-06A-3 REMOVAL AND INSTALLATION Gearshift Lever — 2WD General Equipment Transmission Jack Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) Puma/2.2L Duratorq-TDCi (110kW/150PS) Puma/3.2L Duratorq-TDCi (148kW/200PS) Puma, Removal and Installation) Refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-4 With: MT-75 308-06A-4 REMOVAL AND INSTALLATION 10 Cap the fluid line 13 11 14 Vehicles with 2.5L engine All vehicles 12 15 Refer to: Driveshaft - 2WD (205-01 Driveshaft, Removal and Installation) 16 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-5 With: MT-75 308-06A-5 REMOVAL AND INSTALLATION 17 General Equipment: Transmission Jack 2011.50 Ranger 18 G1273762en Manual Transmission External Controls — Vehicles 308-06A-6 With: MT-75 308-06A-6 REMOVAL AND INSTALLATION 19 General Equipment: Transmission Jack 22 General Equipment: Transmission Jack 20 23 Secure the shifter in the reverse position using cable tie 21 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-7 With: MT-75 308-06A-7 REMOVAL AND INSTALLATION 24 Installation X=26.5mm Torque: 15 Nm Make sure the alignment position is acheived as shown in image Torque: 30 Nm General Equipment: Transmission Jack 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-8 With: MT-75 308-06A-8 REMOVAL AND INSTALLATION Torque: 48 Nm General Equipment: Transmission Jack Torque: 48 Nm Torque: 90 Nm 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-9 With: MT-75 308-06A-9 REMOVAL AND INSTALLATION 10 General Equipment: Transmission Jack 12 Refer to: Driveshaft - 2WD (205-01 Driveshaft, Removal and Installation) Vehicles with 2.5L engine 13 Torque: 48 Nm 14 11 Torque: 55 Nm 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-10 With: MT-75 308-06A-10 REMOVAL AND INSTALLATION 15 Torque: 11 Nm 18 Torque: 35 Nm All vehicles 19 Torque: 10 Nm 16 Torque: 12 Nm 17 Cap the fluid line 20 Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) 21 Refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) 22 Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) Puma/2.2L Duratorq-TDCi (110kW/150PS) Puma/3.2L Duratorq-TDCi (148kW/200PS) Puma, Removal and Installation) 23 Torque: 25 Nm 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-11 With: MT-75 308-06A-11 REMOVAL AND INSTALLATION 24 25 Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation) 2011.50 Ranger G1273762en Manual Transmission External Controls — Vehicles 308-06A-12 With: MT-75 308-06A-12 REMOVAL AND INSTALLATION Gearshift Lever — 4WD General Equipment Transmission Jack Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) Puma/2.2L Duratorq-TDCi (110kW/150PS) Puma/3.2L Duratorq-TDCi (148kW/200PS) Puma, Removal and Installation) Refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) 2011.50 Ranger G1518400en Manual Transmission External Controls — Vehicles 308-06A-13 With: MT-75 308-06A-13 REMOVAL AND INSTALLATION 10 Cap the fluid line 13 11 14 Vehicles with 2.5L engine All vehicles 12 15 Refer to: Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) Refer to: Front Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) 16 2011.50 Ranger G1518400en Manual Transmission External Controls — Vehicles 308-06A-14 With: MT-75 308-06A-14 REMOVAL AND INSTALLATION 17 18 General Equipment: Transmission Jack 19 2011.50 Ranger G1518400en Manual Transmission External Controls — Vehicles 308-06A-15 With: MT-75 308-06A-15 REMOVAL AND INSTALLATION 20 22 General Equipment: Transmission Jack 21 23 2011.50 Ranger G1518400en Manual Transmission External Controls — Vehicles 308-06A-16 With: MT-75 308-06A-16 REMOVAL AND INSTALLATION 24 General Equipment: Transmission Jack 26 25 Secure the shifter in the reverse position using cable tie Installation Torque: 15 Nm 2011.50 Ranger G1518400en Manual Transmission External Controls — Vehicles 308-06A-17 With: MT-75 308-06A-17 REMOVAL AND INSTALLATION General Equipment: Transmission Jack X=26.5mm Make sure the alignment position is acheived as shown in image Torque: 30 Nm 2011.50 Ranger G1518400en Manual Transmission External Controls — Vehicles 308-06A-18 With: MT-75 308-06A-18 REMOVAL AND INSTALLATION General Equipment: Transmission Jack Torque: 48 Nm Torque: 48 Nm 10 Torque: 90 Nm 2011.50 Ranger G1518400en Manual Transmission External Controls — Vehicles 308-06A-19 With: MT-75 308-06A-19 REMOVAL AND INSTALLATION 11 General Equipment: Transmission Jack 13 Torque: 15 Nm 14 Refer to: Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) Refer to: Front Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) Vehicles with 2.5L engine 12 Torque: 90 Nm 2011.50 Ranger 15 Torque: 48 Nm G1518400en Manual Transmission External Controls — Vehicles 308-06A-20 With: MT-75 308-06A-20 REMOVAL AND INSTALLATION 16 19 Cap the fluid line 17 Torque: 11 Nm 20 Torque: 35 Nm All vehicles 21 Torque: 10 Nm 18 Torque: 12 Nm 2011.50 Ranger G1518400en