309-00A-1 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-1 SECTION 309-00A Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE DESCRIPTION AND OPERATION Exhaust System 309-00A-2 REMOVAL AND INSTALLATION Catalytic Converter Front Muffler Rear Muffler 309-00A-5 309-00A-7 309-00A-8 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-2 309-00A-2 DESCRIPTION AND OPERATION Exhaust System Exhaust flexible pipes are very fragile and must not be subjected to any load They must be secured against twisting and bending during any work on the exhaust system 2.5L E100 Item Description Item Description Intermidiate muffler Catalyst monitor sensor Exhaust hanger insulator Heated oxygen Sensor Exhaust flexible pipe Exhaust manifold Heatsheild Heatsheild Heatsheild 2011.50 Ranger G1273979en Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-3 309-00A-3 DESCRIPTION AND OPERATION 2.5L Item Description Item Description Intermidiate muffler Heated oxygen sensor Exhaust hanger insulator Exhaust manifold Exhaust flexible pipe Heatsheild Heatsheild Heatsheild All Vehicles 2011.50 Ranger G1273979en 309-00A-4 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-4 DESCRIPTION AND OPERATION Item Description Exhaust hanger insulator Rear muffler 2011.50 Ranger G1273979en 309-00A-5 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-5 REMOVAL AND INSTALLATION Catalytic Converter Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury Turn off the engine and wait until they are cool before removing the exhaust system Torque: 10 Nm NOTE: Removal steps in this procedure may contain installation details Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) All vehicles Torque: 28 Nm 2011.50 Ranger 4x4 Torque: 10 Nm Torque: 48 Nm G1273983en 309-00A-6 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-6 REMOVAL AND INSTALLATION All vehicles CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure Torque: 48 Nm 10 Torque: 48 Nm Installation To install, reverse the removal procedure CAUTION: Over bending the exhaust flexible pipe may cause damage resulting in failure 2011.50 Ranger G1273983en 309-00A-7 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-7 REMOVAL AND INSTALLATION Front Muffler Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury Turn off the engine and wait until they are cool before removing the exhaust system NOTE: Removal steps in this procedure may contain installation details Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Torque: 48 Nm Installation To install, reverse the removal procedure 2011.50 Ranger G1344011en 309-00A-8 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-8 REMOVAL AND INSTALLATION Rear Muffler Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury Turn off the engine and wait until they are cool before removing the exhaust system NOTE: Removal steps in this procedure may contain installation details Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Torque: 48 Nm 2011.50 Ranger G1273984en 309-00A-9 Exhaust System — 2.5L Duratec-HE (122kW/165PS) - MI4 309-00A-9 REMOVAL AND INSTALLATION Installation To install, reverse the removal procedure 2011.50 Ranger G1273984en