Manual Transmission External Controls — Vehicles 308-06B-1 With: MT82 308-06B-1 SECTION 308-06B Manual Transmission External Controls — Vehicles With: MT82 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE DESCRIPTION AND OPERATION External Controls 308-06B-2 External Controls 308-06B-2 REMOVAL AND INSTALLATION Gearshift Lever — 2WD Gearshift Lever — 4WD 308-06B-3 308-06B-7 Manual Transmission External Controls — Vehicles 308-06B-2 With: MT82 308-06B-2 DESCRIPTION AND OPERATION External Controls External Controls Item Description Gearshift lever knob Gearshift lever Selector mechanism 2011.50 Ranger G1273765en Manual Transmission External Controls — Vehicles 308-06B-3 With: MT82 308-06B-3 REMOVAL AND INSTALLATION Gearshift Lever — 2WD General Equipment Feeler Gauge Removal Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation) 2011.50 Ranger G1273767en Manual Transmission External Controls — Vehicles 308-06B-4 308-06B-4 With: MT82 REMOVAL AND INSTALLATION Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) Puma/2.2L Duratorq-TDCi (110kW/150PS) Puma/3.2L Duratorq-TDCi (148kW/200PS) Puma, Removal and Installation) 10 Refer to: Driveshaft - 2WD (205-01 Driveshaft, Removal and Installation) 11 Make sure the alignment position is achieved as shown in image Only tighten the bolt finger tight at this stage 0.4mm Installation Torque: 15 Nm NOTE: Make sure the shifter is held in the specified position whilst tightening the front clamp bolt General Equipment: Feeler Gauge Torque: 30 Nm 2011.50 Ranger G1273767en Manual Transmission External Controls — Vehicles 308-06B-5 With: MT82 308-06B-5 REMOVAL AND INSTALLATION Torque: 25 Nm Refer to: Driveshaft - 2WD (205-01 Driveshaft, Removal and Installation) Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) Puma/2.2L Duratorq-TDCi (110kW/150PS) Puma/3.2L Duratorq-TDCi (148kW/200PS) Puma, Removal and Installation) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) 10 2011.50 Ranger G1273767en Manual Transmission External Controls — Vehicles 308-06B-6 With: MT82 308-06B-6 REMOVAL AND INSTALLATION 11 12 Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation) 13 Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) 2011.50 Ranger G1273767en Manual Transmission External Controls — Vehicles 308-06B-7 With: MT82 308-06B-7 REMOVAL AND INSTALLATION Gearshift Lever — 4WD General Equipment Feeler Gauge Transmission Jack Removal Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation) Vehicles with 2.2L diesel engine Vehicles with 3.2L diesel engine 2011.50 Ranger G1518401en Manual Transmission External Controls — Vehicles 308-06B-8 With: MT82 308-06B-8 REMOVAL AND INSTALLATION All vehicles 12 General Equipment: Transmission Jack Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) Puma/2.2L Duratorq-TDCi (110kW/150PS) Puma/3.2L Duratorq-TDCi (148kW/200PS) Puma, Removal and Installation) 10 Refer to: Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) Refer to: Front Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) 11 13 2011.50 Ranger G1518401en Manual Transmission External Controls — Vehicles 308-06B-9 With: MT82 308-06B-9 REMOVAL AND INSTALLATION 14 Installation Torque: 15 Nm 2011.50 Ranger G1518401en Manual Transmission External Controls — Vehicles 308-06B-10 With: MT82 308-06B-10 REMOVAL AND INSTALLATION Torque: 90 Nm 2011.50 Ranger G1518401en Manual Transmission External Controls — Vehicles 308-06B-11 308-06B-11 With: MT82 REMOVAL AND INSTALLATION Vehicles with 3.2L diesel engine Make sure the alignment position is achieved as shown in image Only tighten the bolt finger tight at this stage Vehicles with 2.2L diesel engine Make sure the alignment position is achieved as shown in image Only tighten the bolt finger tight at this stage All vehicles 0.4mm NOTE: Make sure the shifter is held in the specified position whilst tightening the front clamp bolt General Equipment: Feeler Gauge Torque: 30 Nm 2011.50 Ranger G1518401en Manual Transmission External Controls — Vehicles 308-06B-12 With: MT82 308-06B-12 REMOVAL AND INSTALLATION Torque: 25 Nm 2011.50 Ranger Torque: 15 Nm G1518401en Manual Transmission External Controls — Vehicles 308-06B-13 With: MT82 308-06B-13 REMOVAL AND INSTALLATION 10 Refer to: Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) Refer to: Front Driveshaft - 4WD (205-01 Driveshaft, Removal and Installation) 11 Refer to: Catalytic Converter (309-00 Exhaust System - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) Puma/2.2L Duratorq-TDCi (110kW/150PS) Puma/3.2L Duratorq-TDCi (148kW/200PS) Puma, Removal and Installation) 15 Refer to: Floor Console - Single Cab (501-12 Instrument Panel and Console, Removal and Installation) Refer to: Floor Console - Double Cab (501-12 Instrument Panel and Console, Removal and Installation) 16 Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) 12 Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) 13 14 2011.50 Ranger G1518401en