308-02A-1 Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 308-02A-1 SECTION 308-02A Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE DESCRIPTION AND OPERATION Clutch Controls 308-02A-2 REMOVAL AND INSTALLATION Clutch Master Cylinder Clutch Slave Cylinder (16 870 0) 308-02A-3 308-02A-7 Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 308-02A-2 308-02A-2 DESCRIPTION AND OPERATION Clutch Controls Item Part Number Description Clutch pedal Clutch master cylinder Master cylinder fluid tube Hydraulic fluid reservior Slave cylinder fluid tube Clutch slave cylinder 2011.50 Ranger G1272949en 308-02A-3 Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 308-02A-3 REMOVAL AND INSTALLATION Clutch Master Cylinder Removal CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water NOTE: Removal steps in this procedure may contain installation details Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Vehicles with driver lower air bag Refer to: Driver Lower Air Bag Module (501-20 Supplemental Restraint System, Removal and Installation) Vehicles without driver lower air bag Torque: Nm 2011.50 Ranger G1272947en 308-02A-4 Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 308-02A-4 REMOVAL AND INSTALLATION 10 Torque: 10 Nm Left-hand drive vehicles 11 WARNING: Be prepared to collect escaping fluids NOTE: Cap the clutch master cylinder supply hose to prevent fluid loss or dirt ingress Torque: Nm Torque: Nm Right-hand drive vehicles 12 2011.50 Ranger WARNING: Be prepared to collect escaping fluids G1272947en 308-02A-5 Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 308-02A-5 REMOVAL AND INSTALLATION NOTE: Cap the clutch master cylinder supply hose to prevent fluid loss or dirt ingress 14 All vehicles 13 15 Torque: 15 Nm 2011.50 Ranger G1272947en 308-02A-6 Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 308-02A-6 REMOVAL AND INSTALLATION 16 Installation To install, reverse the removal procedure Refer to: Clutch System Bleeding - Vehicles With: MT-75 (308-00 Manual Transmission and Clutch - General Information, General Procedures) Refer to: Clutch System Bleeding - Vehicles With: MT82 (308-00 Manual Transmission and Clutch - General Information, General Procedures) 17 Torque: 20 Nm 2011.50 Ranger G1272947en 308-02A-7 Clutch Controls — Vehicles With: 5-Speed Manual Transmission - MT75 308-02A-7 REMOVAL AND INSTALLATION Clutch Slave Cylinder(16 870 0) Installation Removal CAUTION: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water To install, reverse the removal procedure CAUTION: Make sure that the clutch slave cylinder actuating rod is correctly engaged with the clutch release lever NOTE: Removal steps in this procedure may contain installation details Refer to: Clutch System Bleeding - Vehicles With: MT-75 (308-00 Manual Transmission and Clutch - General Information, General Procedures) Refer to: Clutch System Bleeding - Vehicles With: MT-75 (308-00 Manual Transmission and Clutch - General Information, General Procedures) 2011.50 Ranger G1272948en