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308-02B-1 Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 308-02B-1 SECTION 308-02B Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE DESCRIPTION AND OPERATION Clutch Controls (Component Location) 308-02B-2 REMOVAL AND INSTALLATION Clutch Master Cylinder Clutch Slave Cylinder (16 870 0) 308-02B-3 308-02B-7 308-02B-2 Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 308-02B-2 DESCRIPTION AND OPERATION Clutch Controls – Component Location Item Description Item Description Clutch pedal Hydraulic fluid reservior Clutch master cylinder Slave cylinder fluid tube Master cylinder fluid tube Clutch slave cylinder 2011.50 Ranger G1272953en 308-02B-3 Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 308-02B-3 REMOVAL AND INSTALLATION Clutch Master Cylinder Removal CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water NOTE: Removal steps in this procedure may contain installation details Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Vehicles with driver lower air bag Refer to: Driver Lower Air Bag Module (501-20 Supplemental Restraint System, Removal and Installation) Vehicles without driver lower air bag Torque: Nm 2011.50 Ranger G1272947en 308-02B-4 Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 308-02B-4 REMOVAL AND INSTALLATION 10 Torque: 10 Nm Left-hand drive vehicles 11 WARNING: Be prepared to collect escaping fluids NOTE: Cap the clutch master cylinder supply hose to prevent fluid loss or dirt ingress Torque: Nm Torque: Nm Right-hand drive vehicles 12 2011.50 Ranger WARNING: Be prepared to collect escaping fluids G1272947en 308-02B-5 Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 308-02B-5 REMOVAL AND INSTALLATION NOTE: Cap the clutch master cylinder supply hose to prevent fluid loss or dirt ingress 14 All vehicles 13 15 Torque: 15 Nm 2011.50 Ranger G1272947en 308-02B-6 Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 308-02B-6 REMOVAL AND INSTALLATION 16 Installation To install, reverse the removal procedure Refer to: Clutch System Bleeding - Vehicles With: MT-75 (308-00 Manual Transmission and Clutch - General Information, General Procedures) Refer to: Clutch System Bleeding - Vehicles With: MT82 (308-00 Manual Transmission and Clutch - General Information, General Procedures) 17 Torque: 20 Nm 2011.50 Ranger G1272947en 308-02B-7 Clutch Controls — Vehicles With: 6-Speed Manual Transmission - MT82 308-02B-7 REMOVAL AND INSTALLATION Clutch Slave Cylinder(16 870 0) Torque: 10 Nm Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Transmission - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 2WD (308-03 Manual Transmission - Vehicles With: 6-Speed Manual Transmission - MT82, Removal) Refer to: Transmission - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 4WD (308-03 Manual Transmission - Vehicles With: 6-Speed Manual Transmission - MT82, Removal) 2011.50 Ranger Installation To install, reverse the removal procedure Refer to: Clutch System Bleeding - Vehicles With: MT82 (308-00 Manual Transmission and Clutch - General Information, General Procedures) G1272955en