CONT ANNEX C SPEC DOCUMENT TITLE FIREPROOFING PROCEDURE □ APPROVED □ APPROVED AS NOTED NEED NOT RESUBMIT □ APPROVED AS NOTED RESUBMIT □ RESUBMIT AFTER REVISION This approval or review does not relieve the vendor subcontractor of his responsibilities to meet all requirements of the purchase order ORIGINAL CHECKED APPD(PRJ) SIGN DATE SAMSUNG ENGINEERING CO , LTD SMP VP NO SMP V596 MOD PRC 0010 SECL VP NO SC6452 MODULE 02 F0FAB009 000 017 REQUISITION NO MODULE 02 PURCHASE ORDER NO 5000068831 ITE.
1 of 127 DOCUMENT TITLE: FIREPROOFING PROCEDURE SMP V/P NO SECL V/P NO REQUISITION NO PURCHASE ORDER NO ITEM NO ITEM DESCRIPTION : : : : : : SMP-V596-MOD-PRC-0010 SC6452-MODULE-02-F0FAB009-000-017 MODULE_02 5000068831 COMMON MODULE □ APPROVED □ APPROVED AS NOTED NEED NOT RESUBMIT □ APPROVED AS NOTED RESUBMIT □ RESUBMIT AFTER REVISION This approval or review does not relieve the vendor /subcontractor of his responsibilities to meet all requirements of the purchase order ORIGINAL CHECKED APPD(PRJ) SIGN DATE SAMSUNG ENGINEERING CO., LTD OWNER CLASS: ISSUE FOR INFORMATION (V3) D 25-Dec-21 For Approval N.N.LINH N V QUYNH N V DUNG C 14-Dec-21 For Approval N.N.LINH N V QUYNH N V DUNG B 01-Dec-21 For Approval N.N.LINH N V QUYNH N V DUNG A 09-Sep-21 For Approval N.N.LINH N V QUYNH N V DUNG REV DATE DESCRIPTION PREPARED CHECKED APPROVED SARAWAK PETCHEM METHANOL PROJECT SARAWAK PETCHEM SDN BHD SAMSUNG ENGINEERING CO., LTD AMECC MECHANICAL CONSTRUCTION JOINT STOCK COMPANY AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 127 Fireproofing Procedure Contract No : FIREPROOFING PROCEDURE (SMP-V596-MOD-PRC-0010) AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 127 Fireproofing Procedure Contract No : CONTENTS SCOPE REFERENCE 2.1 Codes and Standards .5 2.2 Project Specification .6 2.3 Project Procedure TERMS AND DEFINITION PERFORMANCE CRITERIA AND MATERIAL REQUIREMENTS .7 4.1 Fire Potential Equipment (FPE) .7 4.2 Fire Scenario Envelope (FSE) 4.3 Fire Resistivity Rating 4.4 Fireproofing Material PAINTING APPLICATION 5.1 Applicator FIREPROOFING APPLICATION 6.1 Material Pre-Heating 6.2 Plural Component Equipment 6.3 Environmental Condition 11 6.4 Fireproofing Application 11 6.5 Fireproofing Thickness 20 INSPECTION AND QUALITY CONTROL 21 SAFETY 21 EXTENT OF FIREPROOFING WITHIN A FIRE SCENARIO ENVELOPE 22 9.1 Pipe Rack 22 AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 126 Fireproofing Procedure Contract No : 9.2 Equipment Support Structure 28 9.3 Air Fin Cooler Support On Top of Structure or Pipe Rack 30 9.4 Tower and Vessel Skirts 32 9.5 Leg Supports for Towers and Vessels 33 9.6 Supports For Horizontal Exchangers, Coolers, Condensers, Drums, Receivers And Accumulators 33 10 APPENDIX 33 10.1 APPENDIX 1: Fireproofing Details Using Special Materials 33 10.3 APPENDIX 3: Fireproofing Report 35 10.4 APPENDIX 4: Fireproofing Data sheet C2218 and Mesh HK1 36 AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 127 Fireproofing Procedure Contract No : SCOPE This Project Specification covers the minimum requirements for the materials and application method of fireproofing for the structural steel elements and Hazardous equipment within fire scenario envelope to be used for Sarawak Methanol Project Fireproofing shall be applied according to document No SMP-SECL-ARC-JSP-0001: Specification for Fireproofing of Structural Steel REFERENCE 2.1 Codes and Standards ISO 4624 : Paints and varnishes – Pull-off test for adhesion ISO 8501-1 : Preparation of steel substrates before application of paints and related products –Visual assessment of surface cleanliness – Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings ACI 318 : Building Code Requirements for Structural Concrete ACI 506 : Specification for Shotcrete UL 1709 : Standard for Safety Rapid Rise Fire Tests of Protection Materials for Structural Steel API 2218 : Fireproofing Practices in Petroleum and Petrochemical Processing Plants SSPC PA2 : Paint Application Specification No 2, Measurement of Dry Coating Thickness with Magnetic Gauges SSPC-SP : Solvent Cleaning SSPC-SP : Hand Tool Cleaning AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 127 Fireproofing Procedure Contract No : SSPC-SP : Power Tool Cleaning SSPC-SP 10/NACE No : Near-White Blast Cleaning 2.2 Project Specification SMP-SECL-ARC-DES-0001 : Specification for Architectural Design SMP-SECL-ARC-JSP-0001 : Specification for Fireproofing of Structural Steel SMP-SECL-PIP-JSP-0002 : Painting Specification SMP-SECL-ARC-JSP-0002 : Specification for Blast Resistant Building Design SMP-SECL-ARC-DES-0002 : Specification for Structural Design SMP-SECL-ARC-JSP-0003 : Specification for PEB Design SMP-SECL-ARC-DES-0001 : General notes for steel structure works SMP-SECL-ARC-STD-S0025 Standard Drawing - Fireproofing Details 2.3 Project Procedure SMP-V596-MOD-QAC-0001 : Quality Plan SMP-V596-MOD-SPN-0003 : WPS & PQR SMP-V596-MOD-QAC-0002 : Qualified Welder and Welding Operator List SMP-V596-MOD-PRC-0020 : NDE procedure (PT, MT, UT,RT) SMP-V596-MOD-PRC-0019 : Heat Treatment/PWHT Procedure SMP-V596-MOD-PRC-0015 : Welding Control Procedure SMP-V596-MOD-PRC-0011 : Dimension Control Procedure SMP-V596-MOD-PRC-0002 : Material Identification and Traceability Control Procedure SMP-V596-MOD-PRC-0021 : PMI Procedure AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 127 Fireproofing Procedure Contract No : SMP-V596-MOD-PRC-0017 : Welding Repair Procedure SMP-V596-MOD-PRC-0005 : Piping pressure Test Procedure SMP-V596-MOD-PRC-0008 : Surface Preparation and Painting Procedure SMP-V596-MOD-SPN-0002 : Inspection and Test Procedure SMP-V596-MOD-SPN-0001 : Inspection and Test Plan SMP-V596-MOD-PRC-0001 : Material Control Procedure TERMS AND DEFINITION OWNER : Sarawak Petchem Sdn Bhd., or its subsidiary company CONTRACTOR : Samsung Engineering Co., Ltd (SECL) VENDOR : Amecc Mechanical Construction JSC (AMECC) LICENSOR : LICENSOR is a process technology provider QA/QC : Quality assurance/Quality control DFT : Dry Film Thickness WFT : Wet Film Thickness PERFORMANCE CRITERIA AND MATERIAL REQUIREMENTS 4.1 Fire Potential Equipment (FPE) Vessels, pumps, compressors, heat exchangers, fired heater/furnace and other equipment containing flammable or combustible liquids or vapors, or both, which are potential fire sources, shall be considered fire potential equipment Classification of flammable and combustible liquids and firepotential equipment shall be in accordance with API 2218 4.2 Fire Scenario Envelope (FSE) The space within 9M radius measured from the edge of the equipment horizontally of any Fire Potential Equipment specified in this standard, and extending from grade to a height of m, which shall be described in the Fire Exposed Envelope drawings AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 127 Fireproofing Procedure Contract No : 4.3 Fire Resistivity Rating Fire resistivity rating for any steel structure and steel support shall be minimum hours rating in accordance with UL-1709 4.4 Fireproofing Material The materials to be used shall have sufficient quality to meet functions and safety of constructions Unless otherwise specified in project specification, material specifications shall conform to applicable codes/standards or approved manufacture’s standards Minimum requirements of each material are described below Special Material for Fireproofing: Chartek 2218, Epoxy Intumescent will be used with HK-1(M) material mesh as fireproofing materials Thickness of the fireproofing material shall be average of 8.7 mm and shall be based on minimum 2-hour fire rating in accordance with UL 1709 Blasting Sa 2.5 and apply primer (Intergard 269), Second coat Chartek 2218, Top coat Interthane 990 50 micron, Grey (RAL 7035) Steps of work for Fireproofing Paint System Steps Paint Appl Color DFT Step Surface Sa 2.5 - 30-75 µm Step Intergard 269 Red 50-125 µm Step Chartek 2218 Grey 5.500 µm Step Mesh HK1 White/Black - Step Chartek 2218 Grey 3.200 µm Step Interthane 990 RAL 7035 50 µm P7 Total: 8.810 µm AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: of 127 Fireproofing Procedure Contract No : PAINTING APPLICATION 5.1 Applicator 5.1.1 Blaster and Painter Prior to fireproofing application, the surface of the structural steels shall be Painting System No.7 defined in Surface Preparation and Painting Procedure (SMP-V596-MOD-PRC-0008) Surface preparation, painting application and their inspection & test shall be in accordance with Surface Preparation and Painting Procedure (SMP-V596MOD-PRC-0008 Personnel not qualified to tradesman level, shall document training and experience to the same level as a formalized tradesman education FIREPROOFING APPLICATION 6.1 Material Pre-Heating Prior to introduction into plural component equipment the material shall be pre-heated to a minimum of 350C for 24 hours prior to application Cold material will not spray well and material that is over-heated will reduce the pot-life and working time Material can be heated using heated storage units or hot rooms These are normally constructed from storage containers that are insulated to maintain designed temperature and fitted with a suitable temperature controllable heater Smaller customer made hot boxes can be used for small projects to heat enough pails to maintain daily production Heated storage units or hot rooms shall be designed by engineering team for heating painting material Material temperature can be measured using a probe thermometer or IR gun 6.2 Plural Component Equipment Fireproofing Paint shall be applied by plural component equipment that is specifically designed for epoxy fireproofing application Plural component AMECC MECHANICAL CONSTRUCTION JSC Sarawak Methanol Project Page: 10 of 127 Fireproofing Procedure Contract No : equipment pumps the part A and part B separately through the equipment until mixed and sprayed through the short whip hose These fixed ratio displacement pumps are equipped with transfer pumps, pressurized/heated holding tanks, inline fluid heaters, material lines heaters and high pressure mixing block with static mixing tube, whip hose and spray gun Air and power requirements may vary from different equipment manufacturers Plural equipment set up: Material shall be pre-heated to a minimum of 35oC prior to introduction to the pump units Thoroughly mix part A and B separately prior to use The pump and all lines shall be clean and free from any contamination Make sure all the fluid lines, air lines, connections at air motor and lower units are tightened and check on daily basis Set tank heaters: part A 60oC / part B 60oC or the coating manufacturer’s recommendation Set inline fluid heaters and line heaters to 60-71oC or the coating manufacturer’s recommendation Re-circulate Fireproofing Paint at low pressure until the exit temperature of the material at the mixing block reaches 50-55oC At this temperature range the material is sufficiently heated to begin spraying Check ratio to ensure a 1:1 ratio mix by volume Verify gun exit temperature of 50-55oC (123oF-132oF) Displacement pump pressure should be between 175 bar-310 bar (2500 psi – 4500 psi) Verify that the spray tip is not worn in the range of 0.027”-0.035” Preparation of trowel, knife, scissors, roller, wet film thickness, table, balance, etc Table 1: PLURAL EQUIPMENT SETTINGS FOR APPLICATION Part A Tank 60oC Part B Tank 60oC Inline fluid heaters 60 - 71oC HCA022 Chartek 2218 Grey Part A SECTION 15: Regulatory information National regulations References : Biocidal Products Regulations 2012 The Aerosol Dispensers (EEC Requirements) (Amendment) Regulations 1996 The Detergents Regulations 2005 15.2 Chemical Safety Assessment : This product contains substances for which Chemical Safety Assessments are still required SECTION 16: Other information Indicates information that has changed from previously issued version Abbreviations and : ATE = Acute Toxicity Estimate CLP = Classification, Labelling and Packaging Regulation [Regulation (EC) No acronyms 1272/2008] DMEL = Derived Minimal Effect Level DNEL = Derived No Effect Level EUH statement = CLP-specific Hazard statement PBT = Persistent, Bioaccumulative and Toxic PNEC = Predicted No Effect Concentration RRN = REACH Registration Number vPvB = Very Persistent and Very Bioaccumulative Procedure used to derive the classification according to Regulation (EC) No 1272/2008 [CLP/GHS] Classification Justification Skin Irrit 2, H315 Eye Irrit 2, H319 Skin Sens 1, H317 Aquatic Chronic 2, H411 Calculation method Calculation method Calculation method Calculation method Full text of abbreviated H statements : H315 H317 H319 H410 H411 Full text of classifications [CLP/GHS] : Aquatic Chronic 1, H410 LONG-TERM AQUATIC HAZARD - Category Aquatic Chronic 2, H411 LONG-TERM AQUATIC HAZARD - Category Eye Irrit 2, H319 SERIOUS EYE DAMAGE/ EYE IRRITATION - Category Skin Irrit 2, H315 SKIN CORROSION/IRRITATION - Category Skin Sens 1, H317 SKIN SENSITIZATION - Category Date of printing : 18/04/2016 Date of issue/ Date of revision : 18/04/2016 Date of previous issue : No previous validation Version : Causes skin irritation May cause an allergic skin reaction Causes serious eye irritation Very toxic to aquatic life with long lasting effects Toxic to aquatic life with long lasting effects Notice to reader IMPORTANT NOTE: the information contained in this data sheet (as may be amended from time to time) is not intended to be exhaustive and is presented in good faith and believed to be correct as of the date on which it is prepared It is the user´s responsibility to verify that this data sheet is current prior to using the product to which it relates Persons using the information must make their own determinations as to the suitability of the relevant product for their purposes prior to use Where those purposes are other than as specifically recommended in this safety data sheet, then the user uses the product at their own risk MANUFACTURER’S DISCLAIMER: the conditions, methods and factors affecting the handling, storage, application, use and disposal of the product are not under the control and knowledge of the manufacturer Therefore the manufacturer does not assume responsibility for any adverse events which may occur in the handling, storage, application, use, misuse or disposal of the product and, so far as permitted by applicable Date of issue/Date of revision Version : : 18/04/2016 12/13 HCA022 Chartek 2218 Grey Part A SECTION 16: Other information law, the manufacturer expressly disclaims liability for any and all loss, damages and/or expenses arising out of or in any way connected to the storage, handling, use or disposal of the product Safe handling, storage, use and disposal are the responsibility of the users Users must comply with all applicable health and safety laws Unless we have agreed to the contrary, all products are supplied by us subject to our standard terms and conditions of business, which include limitations of liability Please make sure to refer to these and / or the relevant agreement which you have with AkzoNobel (or its affiliate, as the case may be) © AkzoNobel 0029eu P;W1A0 P Conforms to Regulation (EC) No 1907/2006 (REACH), Annex II, as amended by Regulation (EU) No 453/2010 - United Kingdom (UK) SAFETY DATA SHEET Chartek 2218 Part B SECTION 1: Identification of the substance/mixture and of the company/ undertaking 1.1 Product identifier Product name : Chartek 2218 Part B Product code : HCA026 Product description : Professional application of coatings and inks Industrial application of coatings and inks 1.2 Relevant identified uses of the substance or mixture and uses advised against Not applicable 1.3 Details of the supplier of the safety data sheet International Farg AB Holmedalen Aspereds Industriomrade SE-424 22 Angered Sweden Tel: +46 (0) 31 928500 Fax: +46 (0) 31 928530 e-mail address of person : sdsfellinguk@akzonobel.com responsible for this SDS 1.4 Emergency telephone number National advisory body/Poison Centre (For use only by licensed medical professionals.) Telephone number : +44 (0)844 892 0111 Supplier Telephone number : +46 33 12 31 SECTION 2: Hazards identification 2.1 Classification of the substance or mixture Product definition : Mixture Classification according to Regulation (EC) No 1272/2008 [CLP/GHS] Skin Irrit 2, H315 Eye Dam 1, H318 Skin Sens 1, H317 Aquatic Chronic 2, H411 The product is classified as hazardous according to Regulation (EC) 1272/2008 as amended See Section 11 for more detailed information on health effects and symptoms 2.2 Label elements Hazard pictograms : Signal word : Danger Date of issue/Date of revision Version : : 19/04/2016 1/13 HCA026 Chartek 2218 Part B SECTION 2: Hazards identification Hazard statements : Causes serious eye damage Causes skin irritation May cause an allergic skin reaction Toxic to aquatic life with long lasting effects Precautionary statements Prevention Response : Wear protective gloves Wear eye or face protection Avoid release to the environment Contaminated work clothing should not be allowed out of the workplace : IF IN EYES: Immediately call a POISON CENTER or physician Collect spillage Storage : Store in a well-ventilated place Keep container tightly closed Disposal : Dispose of contents and container in accordance with all local, regional, national and international regulations : 2,4,6-tris(dimethylaminomethyl)phenol Hazardous ingredients Supplemental label elements : Wear appropriate respirator when ventilation is inadequate Annex XVII - Restrictions on the manufacture, placing on the market and use of certain dangerous substances, mixtures and articles 2.3 Other hazards Other hazards which not result in classification : Not applicable : None known SECTION 3: Composition/information on ingredients 3.2 Mixtures : Mixture Classification Product/ingredient name Identifiers Propane, 1,2, CAS: 68611-50-7 3-trichloro-, polymer with 1,1'-[methylenebis (oxy)]bis [2-chloroethane] and sodium sulfide (Na2 (Sx)), reduced titanium dioxide REACH #: 01-2119489379-17 EC: 236-675-5 CAS: 13463-67-7 glass, oxide, chemicals EC: 266-046-0 CAS: 65997-17-3 Man-made vitreous CAS: 287922-11-6 (silicate) fibres 2,4,6-tris EC: 202-013-9 (dimethylaminomethyl) CAS: 90-72-2 phenol Date of issue/Date of revision Version : : % by weight Regulation (EC) No 1272/2008 [CLP] Nota(s) Type >=35 - =10 - =5 - =1 - =2.5 -