Page 1 Of 2
1st
2nd
Oper.No. 3rd
Grade Profile
(㎛) Method Checked date No. of Coat Location Spec.
(㎛)
MIN.
(㎛)
MAX.
(㎛)
AVG.
(㎛) Checked date
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
2 FPF N/A N/A
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
1 FPF N/A N/A
8700
Traveller No
* Inspection Equipment/Tool :
Dew Point Meter : Positester DPM; S/N:364050 Coating thickness gauge : Elcometer 456B; S/N:TE22874
Due date of calibration:
14-Mar-2022 10-Nov-2022 Remark :
* METHOD (1) -- A (EIcometer Roughness Gage)
K (Keane Tactor Profile Comparator) * METHOD (2) -- M (Microtest), E (Elcometer), F (Fisher)
N/A N/A Polyurethane Interthane 990
No Drawing No ID Mark. Painting System No
Surface Preparation PAINTING INSPECTION
Air Temp., R.H.
Steel Temp., Dew Point
METHOD Remark:1st Coat date is touch-up date
50
Batch No. Final Color DFT (㎛)
RFI No.
Fireproofing Procedure SMP-V596-MOD-PRC-0010
FPP
Epoxy primer Intergard 269
Project Name/ No. SARAWAK METHANOL PROJECT
Painting
System No No. of Coat Painting Type Painting Name
Gray Ral 7035
60
ITP No. SMP-V596-MOD-SPN-0001 Epoxy PFP systems Chartek 2218 +Hk-1
SURFACE PREPARATION & PFP PAINTING INSPECTION REPORT SECL Report No: ITR-FPF-AME-0001
Report No SC6452-PFP-STS-0001
OWNER: SARAWAT PETCHEM Sdn.Bhd CONTRACTOR: SAMSUNG ENGINEERING CO., LTD
: Fireproofing Report APPENDIX 3
D
Page 2 Of 2
SECL Report No:
Report No:
Grade Profile Method Checked date No. of Coat Location Spec.
(㎛)
MIN.
(㎛)
MAX.
(㎛)
AVG.
(㎛) Checked date
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
1st 60
2nd 8700
3rd 50
□ Satisfactory
□ Unsatisfactory
AMECC INTERNATIONAL PAINT (KOREA) CONTRACTOR
Result Prepared by Review & Approved by
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
11 FPF N/A N/A
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
10 FPF N/A N/A
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
9 FPF N/A N/A
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
8 FPF N/A N/A
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
7 FPF N/A N/A
Outside Acceptable
Acceptable
6 FPF N/A N/A
5 FPF N/A N/A
Paper sanding
Acceptable
E
Outside Acceptable
Acceptable
Outside Acceptable
Acceptable
Paper sanding
Acceptable
E Outside
Acceptable Acceptable
4 FPF N/A N/A
METHOD
3 FPF N/A N/A Paper
sanding
Acceptable
E
Paper sanding
Acceptable
E
SURFACE PREPARATION & PAINTING INSPECTION REPORT
ITR-FPF-AME-0001 SC6452-PFP-STS-0001
No Drawing No Spool No. Painting System No
Surface Preparation PAINTING INSPECTION
Air Temp., R.H.
Steel Temp., Dew Point
D
SARAWAK PETCHEM METHANOL PROJECT
CHARTEK 2218 EPOXY INTUMESCENT THECHINCAL SUBMISSION
APPENDIX 4 :Fireproofing Data sheet C2218 and Mesh HK1
Rev. 0.
2020-11-10
Index
1. Chartek 2218 Brochure 2. Chartek 2218 UL1709
3. Chartek 2218 Product Data Sheet 4. Chartek 2218 Physical Properties 5. Chartek 2218 Application Manual 6. Chartek 2218 Part A MSDS
7. Chartek 2218 Part B MSDS
Chartek® 2218 epoxy PFP systems can be used for installations requiring certification to the ANSI/UL1709 standard. Using patented technology, Chartek
2218 offers our lowest certified thickness for longer duration fires with the capability of jet fire protection.
Simplified installation and unique rapid cure, even at low temperatures, enable faster application, improve production rates and reduce overall costs.
chartek.com
20% reduction in applied costs against most epoxy PFP
Up to 50% more steelwork coated per day compared to other epoxy PFP materials Cold climate capability with cure down to -10°C (14°F)
Up to 4 hours pool and 2 hours jet fire protection
Mesh free block outs and repairs in accordance with UL1709
Chartek 2218
Single coat 2-hour UL1709 rated epoxy passive fire protection system for reliable maintenance in the oil & gas industry
Chartek: without compromise
Chartek is the world’s most complete range of epoxy intumescent passive fire protection (PFP) coatings and the first choice for the oil and gas industry worldwide. With an in-service track record of over 45 years, Chartek provides safety, durability and efficiency through proven, economical and easy-to-apply solutions, meeting all project and customer requirements.
Chartek 7
With an unrivalled 25 year track record, Chartek® 7 provides exceptional pool, jet fire and high heat flux jet fire protection and proven long term corrosion resistance. It is the most widely certified epoxy intumescent in the world and has protected over 6 million square meters of steel globally.
Chartek 7 is ideally suited to assets requiring long duration fire resistance, providing up to 3 hours jet fire protection.
Chartek 7E
Chartek 7E is based upon our proven Chartek 7 technology platform, giving the oil and gas industry more choice and greater efficiency than ever before. Fully certified to key industry standards, Chartek 7E is self-reinforced for all fire types, removing the need for mesh reinforcement and simplifying application, whilst providing exceptional fire and corrosion protection throughout the lifetime of the asset.
Chartek 7E offers outstanding pool and jet fire resistance for up to 2 hours and an up to 60% reduction in installed weight against other products in the market.
Chartek 8E
Chartek 8E provides exceptional pool fire performance with up to 30% lower installed weight compared to alternative PFP products, allowing for greater flexibility in structural design.
It improves coating efficiency through reduced number of coats and no mesh requirement for up to 60 minutes pool fire duration. Completely Boron-free, Chartek 8E can be applied to areas with a continuous operating temperature of up to 120ºC (248ºF), making it the ideal choice for process equipment and areas experiencing heat radiation from flares.
Chartek 1620CSP
Chartek 1620CSP is a unique intumescent PFP coating that provides both cryogenic spill protection (CSP) and fire protection. It protects against leaks of liquified natural gas (LNG) at -162ºC (-260ºF) and is designed to enhance productivity through fast application and low applied thickness. Chartek 1620CSP also provides excellent corrosion and blast resistance.
Chartek 1709
Chartek 1709 adds unique capabilities to our ANSI/UL 1709 listed product offer to give you an unrivaled choice. Having covered millions of square meters over a period of 15 years, Chartek 1709 can be used with confidence for a wide range of applications and fire scenarios, including pool fires up to 4 hours, jet fires and vessel protection. Its low installed weight and excellent application properties make Chartek 1709 the ideal choice for modular construction or site application.
Chartek 2218
Chartek 2218 is our latest epoxy PFP system for installations requiring certification to the ANSI/UL 1709 standard. Using patented technology, it offers our lowest certified thicknesses for longer duration fires. Chartek 2218 is certified for up to 4 hours pool fire protection and is jet fire tested up to 2 hours.
Simplified installation and unique rapid cure, even at low temperatures, enable faster application, improve production rates and reduce overall costs.
• Up to 300% more steelwork coated per day compared to cementitious PFP
• Up to 50% more steelwork coated per day compared to any other epoxy PFP
• 20% reduction in applied costs compared to the market leading epoxy PFP
chartek.com
® Registered trademark of AkzoNobel in one or more countries. © 2019 Akzo Nobel N.V.
BYBU.XR645 - FIRE-RESISTANCE RATINGS - ANSI/UL 1709
Design/System/Construction/Assembly Usage Disclaimer
• Authorities Having Jurisdiction should be consulted in all cases as to the particular requirements covering the installation and use of UL Certified products, equipment, system, devices, and materials.
• Authorities Having Jurisdiction should be consulted before construction.
• Fire resistance assemblies and products are developed by the design submitter and have been investigated by UL for compliance with applicable requirements. The published information cannot always address every construction nuance encountered in the field.
• When field issues arise, it is recommended the first contact for assistance be the technical service staff provided by the product manufacturer noted for the design. Users of fire resistance assemblies are advised to consult the general Guide Information for each product category and each group of assemblies. The Guide Information includes specifics concerning alternate materials and alternate methods of construction.
• Only products which bear UL's Mark are considered Certified.
BYBU - Fire-resistance Ratings - ANSI/UL 1709
See General Information for Fire-resistance Ratings - ANSI/UL 1709
Design No. XR645
July 25, 2019
Ratings - 1, 1-1/2, 2, 2-1/2, 3, 3-1/2 and 4 Hr.
Page 1 of 3 FIRE-RESISTANCE RATINGS - ANSI/UL 1709 | UL Product iQ
07/03/2020 https://iq.ulprospector.com/en/profile?e=17484
1.Steel Column —Min. size W10x49. The column surfaces must be free of dirt, loose scale and oil, and then primed with 0.050 mm of an epoxy based primer material.
2.Mastic and Intumescent Coatings* —See table below for appropriate thicknesses to be applied over the primer coat. Two- component spray material applied in one or more coats as described in the manufacturer's product technical data.
Rating Hr
Min Thkns mm (Mesh 3a)
Min Thkns mm (Mesh 3b or Mesh 3c)
1 5.05 4.82
1-1/2 6.85 6.72
2 8.67 8.71
2-1/2 10.51 10.71
3 12.33 12.70
3-1/2 14.16 14.69
4 15.98 16.10
INTERNATIONAL PAINT LTD— Type Chartek 2218 INVESTIGATED FOR UL2431 CLASSIFICATION CATEGORY I- A and EXTERIOR ENVIRONMENTAL PURPOSE.
3a.Reinforcing Mesh —Galvanised Steel wire mesh Type Charlok applied prior to application of intumescent coating, wrapped around the inner and outer faces of the flange toes, half the distance from the toes to the web.
Page 2 of 3 FIRE-RESISTANCE RATINGS - ANSI/UL 1709 | UL Product iQ
07/03/2020 https://iq.ulprospector.com/en/profile?e=17484
3b.Reinforcing Mesh —Carbon fiberglass mesh Type HK-1 applied over the flange tips at approximately mid-depth of the total thickness of mastic and intumescent coating.
3c.Reinforcing Mesh —Carbon and Glass fibre mesh, referenced HK-2. The mesh is applied to the length of the column, at mid- point of the intumescent, wrapped around the inner and outer faces of the flange toes, 80mm of toe to web.
4.Patch Up and Repair —(Not Shown) - The following systems and materials have been evaluated for the use of patch up and repair of pre-existing Chartek 2218 protected structures:
Type Chartek 2218 used as a repair option to pre applied Type Chartek 2218 material, to satisfy hourly ratings detailed in Design XR645 upto and including 3 hours/12.33 mm without flange edge reinforcement. Thickness of Type Chartek 2218 repair material should be equivalent to the existing Type Chartek 2218 coating thickness. The total surface area of the repair area must not exceed 0.74 m . Refer to manufacturer for installation guidance.
* Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada),
respectively.
Last Updated on 2019-07-25
The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up Service.
Always look for the Mark on the product.
UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format:
"© 2020 UL LLC"
2
Page 3 of 3 FIRE-RESISTANCE RATINGS - ANSI/UL 1709 | UL Product iQ
07/03/2020 https://iq.ulprospector.com/en/profile?e=17484
Chartek 2218 is a high performance, patented, boron free, modified epoxy intumescent fire protection solution.
The product is a high build, two pack material providing excellent durability and combined corrosion, fire and cryogenic protection.
Certified for structural fire protection on carbon and galvanised steel. Tested in accordance with ANSI UL1709, BS476-20/21 (Part 20 Appendix D), EN1363-2, ISO TR834-3 (1994), ISO 22899-1, GOST-EN 1362-2:2014, ISO 20088-1/3, UL2431, ASTM D5894, GB 14907-2018.
PRODUCT DESCRIPTION
Suitable for the protection of steel from the effects of cryogenic liquid release, hydrocarbon pool and jet fires.
To preserve the functional integrity of structures and process equipment for a specified period of time.
Primarily intended for use in high risk environments such as oil, gas, LNG, petrochemical and power generation industries.
INTENDED USES
Not applicable 100%
Depends on protection required.
1 kg of Chartek 2218 will provide 1 mm of fire protection to 1.04m² (based on plural component application)
Allow appropriate loss factors
Heated Plural Component Airless Spray PRACTICAL
INFORMATION FOR
CHARTEK 2218 Gloss Level Volume Solids Typical Thickness
Theoretical Coverage
Practical Coverage
Method of Application
Density 960 kg/m³ (60 lb/ft³) plural spray applied (ISO 1183-1 (2019))
Drying Time
Temperature Touch Dry Hard Dry Minimum Maximum
*Please consult AkzoNobel for further information
Overcoating interval with self
-10°C (14°F) 5 hours 24 hours 5 hours *
0°C (32°F) 2 hours 20 hours 2 hours *
10°C (50°F) 2 hours 17 hours 2 hours *
20°C (68°F) 60 minutes 7 hours 60 minutes *
40°C (104°F) 60 minutes 6 hours 60 minutes *
Part A >100ºC (212ºF); Part B >100ºC (212ºF); Mixed >100ºC (212ºF) REGULATORY DATA Flash Point (Typical)
VOC
See Product Characteristics section for further details
0.02 lb/gal (3 g/lt) EPA Method 24
0 g/kg EU Solvent Emissions Directive (Council Directive 2010/75/EU)
Chartek ® 2218
Epoxy Intumescent
Page 1 of 4
Ref:10409
Issue Date:26/11/2021
Protective Coatings Worldwide Product
D D
Chartek ® 2218
Epoxy Intumescent
Surface preparation and application should be carried out in accordance with the advice given in AkzoNobel Chartek 2218 Application Manual.
All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces should be assessed and treated in accordance with ISO 8504:2000.
Abrasive Blast Cleaning
Chartek 2218 is typically applied to surfaces which have been abrasive blast cleaned to a standard of Sa2ẵ (ISO8501-1:2007) or SSPC-SP10 and suitably primed.
Primers
Selected primers or priming systems must be stated on the qualified primer list from AkzoNobel.
The preferred primer shall be an epoxy type at a specified thickness not exceeding 75 microns (3 mils). Alternatively, a two coat primer system, such as epoxy zinc and tie coat may be used; the combined specified thickness should not exceed 110 microns (4.5 mils).
SURFACE PREPARATION
For trowel application individual components should be stored at 35°C (95°
F) and fully power agitated before mixing.
1 part(s) : 1 part(s) by weight
(Refer to the Chartek 2218 Application Manual)
Recommended and preferred
International GTA123 International GTA822
Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA123. Once units of paint have been mixed they should not be resealed and it is advised that after prolonged stoppages work recommences with freshly mixed units.
Clean all equipment immediately after use with International GTA822. It is good working practice to periodically clean equipment during the course of the working day. Frequency of cleaning will depend upon amount used, temperature and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in accordance with appropriate regional regulations/legislation.
Heated plural equipment approved by AkzoNobel.
No thinners required
Only for pre-mix and trowel application - consult Chartek 2218 Application Manual
Suitable - Small areas Recommended use minimum 68:1 modified airless spray unit, as qualified by AkzoNobel.
Typically thinned by up to 3% solvent by volume.
APPLICATION Mixing
Mix Ratio
Working Pot Life
Plural Component Airless Spray Airless Spray
Thinner
Cleaner
Work Stoppages
Clean Up
Trowel Suitable Refer to the Chartek 2218 Application Manual 10°C (50°F) 20°C (68°F) 40°C (104°F)
Pot life values refer to trowel workability without thinning, heated to 35°C (95°F) before mixing. If material is not pre-heated pot life will be extended but mixing will be more difficult. Working pot life is not applicable for plural airless spray application as the product is only mixed at the static mixer close to the spray gun, at the point of application. Refer to the Chartek 2218 Application Manual.
25 minutes 25 minutes 25 minutes
Page 2 of 4 D
Chartek ® 2218
Epoxy Intumescent
D et ail T o p
The following conditions shall apply (or be generated) throughout the application:
Minimum Air Temperature -10°C (14°F)
Maximum Humidity 85%
Surface Temperature A minimum of 3°C (5°F) above dew point of surrounding air.
General Surfaces must be clean, dry and free from contaminants immediately prior to coating.
Application
Chartek 2218 should be spray applied to ensure total wetting of the substrate is achieved. Where this is not possible by spray alone, then the first coat should be thoroughly trowelled and rolled to achieve this.
The best time to overcoat Chartek 2218 with itself is as soon after the minimum overcoating interval has been achieved or before the coating has had any chance to become contaminated.
Where Chartek 2218 is overcoated with cosmetic topcoats, the following overcoat intervals will apply:
Minimum Maximum*
10°C (50°F) 8 hours 14 days
25°C (77°F) 2 hours 14 days
40°C (104°F) 2 hours 14 days
* For Interthane 990 maximum overcoating interval is six months.
Mesh Application (if applicable)
Some ratings do not require any reinforcement mesh. If mesh reinforcement is required, Charlok or AkzoNobel HK-1 or HK-2 carbon fibre mesh should be installed in accordance with specific fire design and as detailed in the Chartek 2218 Application Manual. For mesh requirements seek specific advice from AkzoNobel.
After Mesh Application
Continue to spray apply Chartek 2218 to bring up to the required film thickness Equipment
Only equipment qualified by AkzoNobel shall be used as detailed in the Chartek 2218 Application Manual and by the AkzoNobel Technical Service Representative.
Applicator Qualification
Only companies in receipt of Qualified Applicator status from AkzoNobel shall be used for Chartek 2218 application. Companies shall document that they comply with this requirement prior to work commencement.
The Chartek 2218 application shall be conducted by the Applicator Company using employees trained and qualified in the proper application procedures. As a minimum, Supervisory and QA/QC personnel on site shall be in receipt of individual qualifications, having attended an AkzoNobel Chartek Applicator Training School. This is a minimum requirement and shall be documented prior to work commencement.
Inspection & QA
This is the responsibility of the Applicator but as a minimum must conform to the procedures laid down in AkzoNobel Chartek QC Manual.
Technical Service
This is available from AkzoNobel and should be co-ordinated to ensure attendance at job start up. The Applicator Company is responsible for ensuring AkzoNobel is notified of start up date.
Alternative Surface Preparation
Under certain project specific circumstances, AkzoNobel has developed procedures for wet blasting, ultra high pressure water blasting (hydroblasting) and power tool cleaning.
Maximum Surface Operating Temperature
At service temperatures of between 80°-120ºC (176°-248ºF) a suitable thermal barrier, e.g. Intertherm 7050, should be used between the substrate and the Chartek 2218.
Note: applied density values are typical and are provided for guidance purpose only. Please refer to the Chartek 2218 Application Manual.
PRODUCT
CHARACTERISTICS
Chartek 2218 is designed for application to correctly prepared substrates which have been suitably primed. The following primer examples are qualified for use with Chartek 2218:
Intergard 269 Intershield 4000USP Intergard 7500 Interzinc 52/Intergard 269 Intershield 300
Generally Chartek 2218 will be topcoated to meet owners' colour schemes and finish requirements. AkzoNobel recommends the use of topcoats in all external applications.
The following topcoats are recommended for Chartek 2218:
Interfine 2080* Interzone 954 Interthane 990
* As regionally available.
SYSTEMS COMPATIBILITY
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Chartek ® 2218
Epoxy Intumescent
Rect Top
Rect Bottom Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the following documents available at www.international-pc.com:
• Definitions & Abbreviations
• Surface Preparation
• Paint Application
• Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.
ADDITIONAL INFORMATION
This product is intended for use only by professional applicators in industrial situations in accordance with the advice given on this sheet, the Safety Data Sheet and the container(s), and should not be used without reference to the Safety Data Sheet (SDS).
All work involving the application and use of this product should be performed in compliance with all relevant national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult AkzoNobel for further advice.
SAFETY PRECAUTIONS
PACK SIZE
Kit Size Part A Part B
Weight Weight
20 kg (44 lb) kit 10 kg (22 lb) 10 kg (22 lb) 40 kg (88 lb) kit 20 kg (44 lb) 20 kg (44 lb)
20 kg (44 lb) kit supplied as 1 drum Part A and 1 drum Part B. Part A drum is partially filled to allow Part B to be added and pre-mixed prior to application by single leg spray or hand trowel application.
40 kg (88 lb) kit supplied as 1 full drum Part A and 1 full drum Part B. Suitable for use with plural component airless spray pumps.
For availability of other pack sizes, contact AkzoNobel.
SHIPPING WEIGHT (TYPICAL)
Kit Size Part A Part B
Weight Weight
20 kg (44 lb) kit 12.20 kg (26.84 lb) 12.20 kg (26.84 lb) 40 kg (88 lb) kit 22.20 kg (48.84 lb) 22.20 kg (48.84 lb) Shelf Life 18 months minimum in storage conditions from 1°C (34°F) to 30°C
(86°F). Should be stored indoors and out of direct sunlight.
STORAGE
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.
This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.
Important Note
Copyright © AkzoNobel, 26/11/2021.
All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com
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