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390.5 15.37 300 11.81 380 14.96 NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME THE ORIGINAL DRAWING'S TITLE IS "BRIANS DONKEY" THE DRAFTER/DESINGER OF THIS MODEL IS BRIAN RUPNOW I HAVE CONVERTED THE DDRAWINGS TO METRIC MEASUREMENTS TITLE A 2x1 CYLINDER STEAM ENGINE OPERATED WINCH WITH CLUTCH (STEAM DONKEY) DRAWING CONTENTS GENERAL ARRANGEMENT PROJECT No 09B-20-00 JDW DRAUGHTING SERVICES J.A.M DE WAAL 12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND PHONE: OO64 09 2988815 MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz PROJECTION DATE MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JULY 2018 SHEET: 01 OF 05 Copyright © J.A.M DE WAAL PAPAKURA NZ A3 No: 09B-20-00-SHT01 BRZ 116.5 87.5 STEAM/AIR IN M8 23-4PL 100 1-05 7.5 15 R7 15 R16.5 78 1-08.1 40 10 1.5 9.5 9.5 1.5 SCALE 1:2 R7 34 SECTION A-A SCALE : 1.5 28 19 13 BILL OF MATERIALS, NOTES PARTS AND ASSEMBLY 7 19 19 SCALE 1:2 1-08.5 4-4PL 40 SCALE 1:1:5 JDW DRAUGHTING SERVICES J.A.M DE WAAL 12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND PHONE: OO64 09 2988815 MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz PROJECTION DATE 22.5 1-03 1-02.3 PROJECT No 09B-20-00 22.5 SCALE 1:2 BRZ 20 27 M10 DAA 36PCD 16PF 16 M4-2PL 12 2.5 SCALE 1:2 4-4PL 25 19 7 11 11 12 1-08.3 38 2.5mm THICK SCALE 1:1:5 M10 5RM 12.5 12.5 4.5 25 14HEX 12 4.5 4.5 18 M10 11 10 1-02.2 DAA 2.5 13.5 4.5 38 4.5 5RM 1-08.4 30° ALL 10mm DEEP 15 10.5 10.5 25 4.5 13.5 10-2PL M5 12 1-02.3 M10 4.5 10 10 12 SYN 1-02.4 9.5 9.5 28.3 M8 39 61 50.5 10.5 SCALE 1:2 M5 M5 5-2PL DAA 12PF 9RM 13.5 1-02.1 28 1-02.4 28.3 39 M8 A 15 12 13.5 18 A CL 11 4.5 R7 BRS 10-4PL 18 R20RM 1-02.1 15 15 2.5 51 12 R1 M4 R130 R145 12PF R130 R145 21 18 ALU/MS 22.5 16PF 27 1-01 SCALE 1:3 22.5 1-08.2 1-02.2 28PCD 10-8PL 10-2PL M4 8-4PL 24 16PF 14RM 16-CB 22 65 18 M10 8-4PL 2.5 DAA 10 8 10-CB M5 2.5 120 15-4PL 7.5 32 7 40 11 11 SCALE 1:2 13-2PL 22 R5 M5 10 40 36 R14 9 R16.5 11 38 7.5 15 15 27 13 19 10 23 116.5 87.5 100 STEAM/AIR IN 10 R16.5 R22 A 2x1 CYLINDER STEAM ENGINE OPERATED WINCH WITH CLUTCH (STEAM DONKEY) DRAWING CONTENTS 1-07 NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME THE ORIGINAL DRAWING'S TITLE IS "BRIANS DONKEY" THE DRAFTER/DESINGER OF THIS MODEL IS BRIAN RUPNOW I HAVE CONVERTED THE DDRAWINGS TO METRIC MEASUREMENTS TITLE 1-06 4-4PL SCALE 1:1:5 BRS 46 M4 55 16 110PCD 23 45° 1.5 7.5 45° 28PCD 20 R16.5 42 14HX 8-4PL M12 7RM 10-2PL 10 27 13 15 1.5 OTHER ABBREVIATIONS DP = DEEP DAA= DRILL AFTER ASSEMBLY D&TAA= DRILL AND TAP AFTER ASSEMBLY CF = CLOSE FIT (SIZE FOR SIZE) PF = PRESS FIT PFAA= PRESS FIT AFTER ASSEMBLY PCD = PITCH CIRCLE DIAMETER RM = REAM HEX = HEXACON, 6SIDED CP = COMPRESSED KNL = KNURLED CB = COUNTER BORE CSK = COUNTERSINK PL = PLACES DWL= DOWEL SPF= SPOTFACE (T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD (T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCE SA-xxx = SUB ASSEMBLY-xxx M12-2PL R2 X MATERIAL ABBREVIATIONS: ALU = ALUMINIUM HALU= HARD ALUMINIUM BRS = BRASS BRZ = BRONZE OR GUNMETAL (BRZ/GM) CI = CAST IRON CU = COPPER GRA = GRAPHITE MS = MILD STEEL/BRIGHT MILD STEEL SS = SILVER STEEL OR STAINLESS STEEL SPS = SPRING STEEL PEEK= POLYETHER ETHER KETONE SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED 10 ECCENTRIC NOTES: ALL DRAWINGS ARE IN METRIC MEASUREMENTS ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF) MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NONFERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER 10 A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER 11 THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER 12 USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING 13 WASHERS AND/OR SPRINGWASHERS SHALL BE USED WHERE DEEMED NECESSARY XX ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED R1 QTY PART NUMBER DONKEY-1-01-BASE PLATE DONKEY-1-02-CYLINDER DONKEY-1-02-CYLINDER DONKEY-1-03-VALVE SPINDLE GLAND NUT DONKEY-1-04-CROSSHEAD GUIDE DONKEY-1-05-PISTON ROD GLAND NUT DONKEY-1-06-CYLINDER FRONT COVER DONKEY-1-07-CROSSHEAD GUIDE HOLDING BRACKET DONKEY-1-08-WINCH DRUM BEARING STAND DONKEY-1-09-DUMMY BOILER DONKEY-1-10-DUMMY BOILER FIRE BOX DOOR DONKEY-1-11-VALVE CHEST INLET NIPPLE DONKEY-1-12-VALVE CHEST INLET STOPPER DONKEY-1-13-STEAM SUPPLY VALVE BRACKET DONKEY-1-14-STEAM SUPPLY VALVE BODY DONKEY-1-15-STEAM SUPPLY VALVE+HANDLE DONKEY-1-16-STEAM PIPE NUT DONKEY-1-17-STEAM SUPPLY PIPE DONKEY-1-18-EXHAUST STEAM PIPE DONKEY-1-18-EXHAUST STEAM PIPE DONKEY-1-19-DUMMY BOILER CLADDING DONKEY-1-20-CLUTCH LEVER HANDLE BLOCK DONKEY-2-01-PISTON+ROD+CROSSHEAD DONKEY-2-02-CRANKSHAFT DONKEY-2-03-CRANK DISC DONKEY-2-03-CRANK DISC DONKEY-2-04-CON-ROD DONKEY-2-05-SLIDE VALVE+SPINDLE DONKEY-2-06-ECCENTRIC SHEAVE DONKEY-2-07-ECCENTRIC STRAP DONKEY-2-07-ECCENTRIC STRAP DONKEY-2-08-WINCH DRUM SHAFT DONKEY-2-09-WINCH DRUM GEARWHEEL DONKEY-2-10-CRANKSHAFT GEARWHEEL DONKEY-2-11-CLUTCH SHOE DONKEY-2-12-CLUTCH SLIDER HUB DONKEY-2-13-CLUTCH SLIDER BLOCK DONKEY-2-14-CLUTCH SLIDER BLOCK LINK DONKEY-2-15-WINCH DRUM DONKEY-2-16-PRESSURE SPRING DONKEY-2-17-CLUTCH OPERATER HANDLE DONKEY-2-18-HANDLE GUIDE SCREW DONKEY-M3 NUT DONKEY-M3 WASHER-BRASS DONKEY-M3x4.5 GRUB SREW 10 DONKEY-M3x6 A-K CYL HEAD SCREW DONKEY-M3x12 A-K CYL HEAD SCREW DONKEY-M4 DOME NUT DONKEY-M4 NUT DONKEY-M4 WASHER-BRASS DONKEY-M4x5 GRUB SREW DONKEY-M4x14 GRUB SREW 24 DONKEY-M4x18 A-K CYL HEAD SCREW DONKEY-M4x36 A-K CYL HEAD SCREW DONKEY-M4x38 STUD DONKEY-M5 NUT DONKEY-M5x9 A-K CYL HEAD SCREW DONKEY-M5x11 GRUB SREW DONKEY-M5x22 A-K C-SINK SCREW DONKEY-M5x22 A-K CYL HEAD SCREW DONKEY-M5x34 A-K CYL HEAD SCREW DONKEY-M6 NUT DONKEY-M8x26 A-K CYL HEAD SCREW DONKEY-M8x36 A-K CYL HEAD SCREW DONKEY-M10x18 A-K CYL HEAD SCREW DONKEY-M10x50 A-K CYL HEAD SCREW THE OFF SET ANGLE OF THE ECCENTRIC IN RELATION TO THE CRANK AXIS TO BE EXPERIMENTALLY DETERMINED FOR THE SMOOTH RUNNING OF THE ENGINE AND SATISFACTION OF THE BUILDER CRANK PIN CRANK DISC 15 MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JULY 2018 SHEET: 02 OF 05 Copyright © J.A.M DE WAAL PAPAKURA NZ A3 No: 09B-20-00-SHT02 9CF 5CF 2.5 10 45 14 9RM R8 M3 10 66 107 73.5 R11 4-2PL 12-4PL M3 10 4 10 25 12HEX M10 20 ALL TUBE 7x6 R11 95 32 95 SCALE 1:3 SCALE 1:3 BRS 10 1-19 83 120 2.5 6 36PCD 21 14 13 OFF 1-20.2 14 3-2PL 14 11.5 11.5 R6 SCALE 1:2 1-03 SA-1-102 A 2x1 CYLINDER STEAM ENGINE OPERATED WINCH WITH CLUTCH (STEAM DONKEY) DRAWING CONTENTS PARTS AND ASSEMBLY 1-12 1-16 1-16 1-06 1-11 1-11 1-11 R21.5 18 SOLDER 1-06 1-02 2.5 1-09.1 1-04 1-16 1-11 M6 37 10 15 1-13 1-09.4 2.5 18 CSK 1-09.2 1-18 1-18 R6 76 STRAPS 1mm THICK SCALE 1:5 16 SOLDER SOCKET 8x7 SCALE 1:2 WOOD 36 PLANKS 13x3mm BRS 10 92 1-17 SOLDER ALL 10 12HEX R75 20 90 54.5 45 R11 30° 17.5 43 T-SOCKET 8x7 1-20.1 4-3PL SCALE 1:1.5 1-04 1-05 1-03 NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME THE ORIGINAL DRAWING'S TITLE IS "BRIANS DONKEY" THE DRAFTER/DESINGER OF THIS MODEL IS BRIAN RUPNOW I HAVE CONVERTED THE DDRAWINGS TO METRIC MEASUREMENTS TITLE CU R3 1-09.8 8 SCALE 1:1.5 R8 OFF LEFTHAND OFF RIGHTHAND CU 1-18 SYN 66 1-12 4mm THICK SCALE 1:2 TUBE 7x6 30PF SCALE 1:3 SCALE 1:2 1-16 BRS 30 140LPF 147 SCALE 1:4 10 10 10 10 BRS R17 55 1-15.2 1-15.1 1-14.3 TUBE 7x6 1-16 2.5PF 1-11 M10 12HEX M10 1-09.6 BRS SECTION D-D SCALE : 1.5 20PCD 10 1-09.3 1-14.3 1-14.2 TAKE OVER FROM 1-09.1 24 205 55 65 SOLDER 1-09.7 SCALE 1:4 SEAL 150-ID BRS 55 4-6HESOP 1-09.4 M10 1-09.5 SCALE 1:2 30PF 5mm THICK SYN ALU 20 15 22PF 1.5 12 SS BRS 28 70 1-09.3 SCALE 1:4 22PF 1-09.5 M10 30 1-09.2 10 10 21 58.5 SCALE 1:2 1-09.8 CU 45° 1-10 30 SCALE 1:2 12 BRS ALU M10 8-4PL 45 54 2mm THICK SCALE 1:1.5 12 110 ALU/MS 1-09.6 30 1-14.1 86.5 121 1-09.1 SECTION C-C SCALE : TUBE 7x6 35° 1-08.4 BRZ REFER TO SHEET-02 FOR PARTS 140LPF 110PCD M12 16.5 36LPF 19 ° 46.50° 94.5 46.5 19 M5-2PL R6 1-14.1 D M10 5 SCALE 1:1.5 14 3-4PL R2 37.8 15 20 1-09.7 C C 18 26 25 1-08.5 37.8 25 R1 13.5 25RM 1-08.3 1-08.1 150 140LPF 1-08.2 BRZ HALU/MS R6 R12 SECTION B-B SCALE : 1.5 BRS 1-14.2 45° 36LPF R1 1-04.2 8 M10 D 5RM 1-04.3 12 SECTION A-A SCALE : 1.5 29° 29° R75 3.5 10 29 1-04.1 13.5 7.5 A R3 94 1.5 7.5 6.5-4PL 29 36 25RM 49° B 45° R2 22.5 42 45° 49° B 4-4PL A 28PCD 42 20 41 7RM 45° 83 PROJECT No 09B-20-00 JDW DRAUGHTING SERVICES J.A.M DE WAAL 12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND PHONE: OO64 09 2988815 MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz PROJECTION DATE SA-1-101 1-02 1-12 MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JULY 2018 SHEET: 03 OF 05 Copyright © J.A.M DE WAAL PAPAKURA NZ A3 No: 09B-20-00-SHT03 10 10 24 M3-4PL 29 45° 3PF 2-06 26 1.5 10.5 10.5 SCALE 1:1.5 18 A 2x1 CYLINDER STEAM ENGINE OPERATED WINCH WITH CLUTCH (STEAM DONKEY) DRAWING CONTENTS PARTS AND ASSEMBLY 17PF 14 3PF-2PL 4PF 23 55.5 23 2-13.2 NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME THE ORIGINAL DRAWING'S TITLE IS "BRIANS DONKEY" THE DRAFTER/DESINGER OF THIS MODEL IS BRIAN RUPNOW I HAVE CONVERTED THE DDRAWINGS TO METRIC MEASUREMENTS TITLE M4 28 14RM 118 18 5.5 3.5 5.5 2-13.2 SCALE 1:2 3 2-14 6 2-13.1 9.5 R7 14 10 19 9.5 PROJECT No 09B-20-00 JDW DRAUGHTING SERVICES J.A.M DE WAAL 12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND PHONE: OO64 09 2988815 MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz PROJECTION DATE 2-16.1 14 15 7mm THICK BRS 16 10 COILS SA-1-101 R3 3.5 R5 SPS 2-16.2 0.7 5.5 15° 4.3ID 10 MS 2-12.3 MS/ALU BRS 2-12.1 14 R3 R15 R3 33 2-12.2 3.5 1.5 1.5 2-10 10PF 3.5 4.5 5.5 MS MS/ALU 3.5 3PF MS 26-OD 22-PCD 18-ROOT SECTION B-B SCALE : 2.5 26 2-12.3 43 43 SCALE 1:2.5 MS SS B 21.5 21.5 2-12.2 SA-1-105 M4 5CF 2-05.3 96.5-MAX/MIN M4 R7 40 2-05.5 1-20 50 3PF 12 9.5 3.5 10PF M5 BRZ 15° 2-05.2 2-05.4 1-07 MS 30 12 TEETH TO MATCH 2-09 SCALE 1:1.5 SA-1-102 28 24 M5 SCALE 1:1.5 BRS BRS BRZ ALU/MS 2-09 2-11.1 1-17 OAK 2-11.2 2-11.2 4PF 2-03.1 2-05.1 18 1-08 1-08 2-08 26 MS 19 14 DETAIL D 20 M3 7.5 MS PCD 60 13 2-03.2 14 64 13 16.5 8.25 7.5 10CF SCALE 1:1.5 DETAIL A SCALE : 1.5 112 SCALE 1:2 10 19 35-4PL =14= 11 2.5 M5 2-03.3 M8 15 14 50 70 5.5 5.5 19 19 1.5 M5 M5 10.5 16.5 90 5CF 25 SCALE 1:1.5 14 20 18 5.25 2.5 16.5 M3 4.5 5.25 MS 29RM 33PF R7 R7 R20 80 2-05.4 R7 20° 19 SA-1-103 M4 R4.5 0° SA-1-103 1-19 M4 2-05.1 0.5 1-10 R71.5 142-OD 138-PCD 134-ROOT 17 14 B 80 TEETH 11 BRZ 20 22 MS 2-07.3 13 15 14 BRZ 7.5 14 2-07.2 MS SCALE 1:1.5 14CF M5 M5 7mm THICK 4 2-07.1 R71.5 2-03.3 2-05.2 30 2.8 76 63 44PCD M8 BRS MS R3.5-TYP MS SPLIT LINE 7.5 166-MAX/MIN 5 15 10 2-01.4 BRZ 52 10RM R4 MS 2-04 2-01.5 R48 R48 2-07.3 3.5 13PM 17 112-MAX/MIN 5.5 R4 2-01.3 R4 68 SCALE 1:1.5 5RM 2-02.2 9PF 6RM 2-01.4 1.5 MS 14 BRZ BRS BRS 2-02.2 1.5 SCALE 1:1.5 15 70 10.5 2-07.1 4.5 4.5 25CF 20° M3 SCALE 1:1.5 SS 2-01.6 2-01.1 2-01.2 2-01.5 16 2-02.2 SCALE 1:1.5 2-02.1 10 CI 4.5 14 7 M6 2-01.3 4.5 11.5 2mm THICK SCALE 1:1.5 17.5-ID 2-01.6 4.5 SA-1-104 4.5 20° SA-1-104 5.5 14 14 45° 7.5 12.5 11.5 6CF 5.5 2-02.1 9CF 14 =7= 2-01.1 242 2-01.4 1.5 3 12 15 7 M6 7CF M5 2-01.2 1-16 3-2PL 1.5 18 78.5 M4 1-15 7.5 17.5 1-09 5x1.5=7.5 1-16 20CF M5 1-14 MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JULY 2018 SHEET: 04 OF 05 Copyright © J.A.M DE WAAL PAPAKURA NZ A3 No: 09B-20-00-SHT04 107 126 85 79LPF 24PF 20RM BRZ 2-17.1 2-17.2 SCALE 1:2 5PF MS SCALE 1:2 MS/ALU 2-15.2 2-15.1 SCALE 1:2 25 33.5 SCALE 1:2 MS 10 2-18 2-10 2-17.2 2-06 20° 2-02 1.5 20 CRANKPIN ° 70 2-03 2-03 1.8 BRZ 85 79LPF 79LPF 85 126 30 24PF 20RM 2-15.1 20° 5PF 7mm DEEP 2-15.3 14 2.25 2-15.2 SR 2-15.3 5 19 14 12 38 76 54 12 2-06 SA-2-201 38 ECC-A ECC-B DISC-A THE ECCENTRIC SHEAVES ARE 90deg OFF-SET ECC-B ECC-A 213 SCALE 1:2 2-07 2-07 2-11 2-04 2-13 2-04 SA-2-202 2-01 2-01 2-05 2-05 2-15 2-09 SA-2-202 2-14 2-12 SA-2-205 2-18 2-17 2-17 2-18 SA-2-201 SA-2-202 SA-2-205 2-12 2-16 2-08 SA-1-105 NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME THE ORIGINAL DRAWING'S TITLE IS "BRIANS DONKEY" THE DRAFTER/DESINGER OF THIS MODEL IS BRIAN RUPNOW I HAVE CONVERTED THE DDRAWINGS TO METRIC MEASUREMENTS TITLE A 2x1 CYLINDER STEAM ENGINE OPERATED WINCH WITH CLUTCH (STEAM DONKEY) DRAWING CONTENTS PARTS AND ASSEMBLY PROJECT No 09B-20-00 JDW DRAUGHTING SERVICES J.A.M DE WAAL 12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND PHONE: OO64 09 2988815 MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz PROJECTION DATE MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JULY 2018 SHEET: 05 OF 05 Copyright © J.A.M DE WAAL PAPAKURA NZ A3 No: 09B-20-00-SHT05