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GEOPAK Win 3D CNC Measuring Machine Training Manual Version 2.0 Mitutoyo Asia Pacific GEOPAK Win Ver2.4 Training Manual Table of Content Introduction to CMM 1.1 To Start CMM .1 1.2 To Shut-down CMM .1 1.3 To Check the Driver Setting 1.4 To Understand the Use of Joystick .4 Introduction to Geopak-Win 2.1 The Layout of Main Windows 2.2 The Layout of Part Windows Introduction to Learn Mode .7 3.1 Three Different Ways to Startup Learn Mode 3.2 Where to change the unit setting? 3.3 Parts of the Probe 3.4 Probe Data Management .9 Introduction to Measurement 21 4.1 The Layout of CMM Learn Mode Windows 21 4.2 Introduce to Coordinate System 23 4.3 Introduce to Part Coordinate System using Pattern Alignment 23 4.4 Introduce to Part Coordinate System using Steps by Steps 29 4.5 Introduce to Element Commands .40 4.6 Basic Element – Part 42 4.7 Basic Element – Part 48 4.8 Basic Element – Part 54 4.9 Basic Element – Part 68 4.10 Delete Element 77 Introduction to Geometric Dimensional & Tolerances 79 5.1 Tolerance .79 5.2 Straightness 82 5.3 Flatness .84 5.4 Roundness (Circularity / Cylindricity) .86 5.5 Parallelism 88 5.6 Perpendicularity 90 5.7 Concentricity .92 5.8 Coaxially .93 5.9 Angularity 94 5.10 Symmetric 96 5.11 Runout 97 5.12 True Position .100 Part Program 107 6.1 Manual Part Program 107 6.2 CNC Part Program 113 6.3 Repeat & Edit Part Program .124 File Management System .129 Created By Lim Lee Teng Version 2.0.4 GEOPAK Win Ver2.4 Training Manual 7.1 Change Part Directory 129 7.2 Create a New Part .129 7.3 Give Comments to the Part Program 130 7.4 Copy Part Program(s) from one destination to another 130 7.5 Other General File Management Tools .131 General 133 8.1 Setting – Default - to configure GEOPAK 133 8.2 Setting – System – Sound 138 8.3 Setting – Default - To configure GEO3 - GEOPAK 139 8.4 Graphic Element Windows .140 Tips & Maintenance 9.1 Min Points Required for each Individual Element .1 9.2 Tips on Common Error Occurs .1 9.3 Tips on Different Types of View 9.4 Tips on Customizing Part Directory .2 9.5 General Maintenance GEOPAK Win Ver2.4 Training Manual Introduction to CMM 1.1 To Start CMM To start-up CMM, you must follow the steps in sequence Turn on the air dryer Turn on the air pressure Turn on the CMM, the controller key pad will show AbS0, press START and the controller key pad will show 100 (which is the speed) Turn on the PC (login as usual according to your company policy) Double click on the shortcut as shown in figure 1.2 To Shut-down CMM To shut-down CMM, just reverse the sequence Park the Probe to it's home position Exit the application Shut down the PC Turn off the CMM Turn off the air pressure (depend on the company) Turn off the air dryer (depend on the company) Notes:- If the controller key pad does not show A650, refer to Troubleshoot tips during startup Page GEOPAK Win Ver2.4 Training Manual 1.3 To Check the Driver Setting Click Settings - CMM Driver System (Geopak) Measurement device ==> refer to the machine model - eg UC200-DLL is the latest driver for most of the CMM, EURO-C is for Bright, Beyond, Beyond Apex & BLN Series, EURO-M is for BH-V Series, CMMC-6 is for BHN Series, Probe System ==> refer to the probe model - eg PH9/10 (RS232C) is most commonly use in CMM, PH8 are for manual probe head, SP80 are for scanning probe head Note: If there is no probe system being defines during calibration it can only be done manually Measurement should be taken from the center of the probe to the ruby ball Tool Charger System ==> refer to the probe tree (only required for those who purchase the additional accessories) Rotary Table ==> refer to the rotary table (only required for those who purchase the additional accessories) Optical System ==> refer to the optical system (only required for those who purchase the additional accessories) Setting ==> refer to a detail setup for the machine movement and probe communication port Page GEOPAK Win Ver2.4 Training Manual If you click the setting button, a dialog box will appear as shown OR Note:- Avoid changing any information Take down the initial setting just in case someone changes this information Page GEOPAK Win Ver2.4 Training Manual 1.4 To Understand the Use of Joystick LEFT, BACK, RIGHT - standing position when holding the controller pad X-FUNC, Y-FUNC, ZFUNC - To set the same X / Y / Z position on the opposite side X-LOCK, Y-LOCK, ZLOCK - lock the X / Y / Z axis when moving the probe MEAS - To measure the point(s) T.S (Touch System) - To change the stylus, trigger to "OFF" mode GOTO - use in CNC programming EMERGENCY - to immediately stop the machine movement (all information will be eased), system need to be reset R.STOP - stop the machine movement that while not eases the existing information SPEED - to control the movement speed FINE - very precise movement Page GEOPAK Win Ver2.4 Training Manual Introduction to Geopak-Win 2.1 The Layout of Main Windows Title Bar Text Menu Bar Symbol Menu Bar Program Directory Toolbar Title bar : Name of the program and the actual release (version number) Text Menu bar : Function store in the pull down menus eg "Part", "Settings", "View", "User", "CMM" (coordinate measuring machine), "Statistics", "Tools", "Windows", and "Help" You can activate the functions themselves by pull down menus Symbol Menu bar : Frequently use functions (eg "CMM learn mode", "CMMRepeat Mode" or "3D-TOL") of the pull down menus "CMM" which are displayed in graphical form If you move the mouse cursor onto one of these symbols, a bubble text appears with the text of the function Program Directory Tool : Organization of the parts e.g Create a Part, Mark a Part, Page GEOPAK Win Ver2.4 Training Manual bar Delete a Part Page GEOPAK Win Ver2.4 Training Manual 2.2 The Layout of Part Windows Title Bar Part Heading Part List Title bar : Location of the file Part Heading : Information about the part eg part name, created date & time or last modified date Part List : List of part to be measured Page GEOPAK Win Ver2.4 Training Manual 7.5 Icon Other General File Management Tools Name Change Part Name Delete Part Copy Part Description to rename an existing part (If you have give a name wrongly, you may use this icon to rename it.) to delete an existing part (If you have created the wrong part, first select the part then click on this icon If you have or more parts to be deleted away, use CTRL key to select the parts) to sort the part list for quicker reference according to partname or date ( Alternative, you can click on the part head to sort the part list according to it's name or date of modification or time of creation.) To copy the part from another window Second Window To open another window Mark Part To select all the part Sort Part List Page 133 GEOPAK Win Ver2.4 Training Manual General 8.1 Setting – Default - to configure GEOPAK Click settings - default program at the PartManager windows A dialog box will appear as shown Click GEOPAK, a dialog box will appear as shown Page 135 GEOPAK Win Ver2.4 Training Manual 8.1.1 To Customize the Menu Select Menus, refer to the diagram as shown To show addition ellipse, inclined circle and automatic hole measurement icons Put a tick on the Show icons of each individual element For standard GEOPak-Win, following are the additional commands on the menu:Open protocol – use for CNC programming to start printing Text to screen – display the measured point on screen Page 136 GEOPAK Win Ver2.4 Training Manual 8.1.2 To enable or disable no projection plane or set value of 3rd axis to zero Select Dialogs, refer to the diagram as shown To enable or disable, the following icons, at Dialog circle/line a) Show button: Projection b) Show button: Set value of 3rd axis to zero Page 137 GEOPAK Win Ver2.4 Training Manual 8.1.3 To activate Automatics Element Recognition, Select Autom Elem recognition, refer to the diagram as shown Check Active to enable this feature Page 138 GEOPAK Win Ver2.4 Training Manual 8.1.4 To customize the Relearn Mode Select Repeat/Learn, refer to the diagram as shown By default, we’ll save all the part programs But if you not want, you may select Delete part program as your default By default, we select the last input data for both learn and repeat mode If you not want, you may select Don’t save Page 139 GEOPAK Win Ver2.4 Training Manual 8.1.5 Select Others, refer to the diagram as shown Check Show remaining execution time 8.2 To enable the remaining execution time Setting – System – Sound Click System – System Select Sound, a dialog box will appear as shown Checked Sound On Page 140 GEOPAK Win Ver2.4 Training Manual 8.3 Setting – Default - To configure GEO3 - GEOPAK Click settings - default program at the PartManager windows A dialog box will appear as shown Click GEO3 - GEOPAK, a dialog box will appear as shown To set the default setting for  Decimal Places  Projection Plan  Coordinate Mode  CNC Parameter  Sound On  Measurement graphic  Masterball Diameter  Printing Format Page 141 GEOPAK Win Ver2.4 Training Manual 8.4 Icons Graphic Element Windows Description Zoom to the default size Zoom In to have a clearer view Display the element information Different projection views More Option - To display the co-ordinates on the graphic screen - To display the origin (a cyan cross will appear if this icon is enable) - To display the probe position ( a red dot will appear if this icon is enable) Page 142 GEOPAK Win Ver2.4 Training Manual Tips & Maintenance 9.1 Min Points Required for each Individual Element Elément Point Line Circle Ellipse Inclined Circle Plane Cone Sphere Cylinder 9.2 Minimum Points Minimum Points for Form Calculation 6 >4 (Flatness) >3 (Straightness) >4 (Roundness) >4 >8 (Cylindericity) Tips on Common Error Occurs 9.2.1 Hardware E650 - Air Pressure not turn on E658 - CMM start button not activated E899 - Emergency Button not release E776 – Disconnected from software 9.2.2 Software UC200-DLL - communication cable not connected to the PC Wrong Copy - Doggle has been remove or expiry CNC position out of machine volume - probe position out of range Note: Refer to the Machine Error Booklets for other errors Revision Amendment Note GEOPAK Win Ver2.4 Training Manual 9.3 Tips on Different Types of View List - Thumbnails - Parts in Use Manager Program - 9.4 By default this will be selected and with other views, if required Since research has proven that our mind is better in recognizing images then text We can use these view to allow the user to select the part they wish to run by clicking , to add an image Display part that is current running Display the customize list of folders where part program are stored Tips on Customizing Part Directory To customize the folder(s), Click Settings - Directory Manager Click NEW, enter a logical name (eg FA) Click Click , to locate the physical location *Remember to save the changes , a dialog box will appeared as shown Revision Amendment Note GEOPAK Win Ver2.4 Training Manual 9.5 General Maintenance Air Pressure Level must be at 0.4MPa Ensure that the Air Regulator Unit perform auto purge, if it doesn’t you have to empty it manually (Note: it is important to ensure that the environmental air is clean, you may install an external wall mounted air-filter if necessary) No oil or dust on the granite table especially on the movement pathway and on top of the X axis beam Revision Amendment Note GEOPAK Win Ver2.4 Training Manual (Note: you may use Spray of 'Johnson Wax' to clean them once a week depend on environmental condition) Revision Amendment Note GEOPAK Win Ver2.4 Training Manual No paper/staple on the folded bind For motorize probe head the light should be bright Revision Amendment Note GEOPAK Win Ver2.4 Training Manual Ensure cable connection in good condition and Doggle in place Room temperate should maintained at 20°C ±1°C The relative humidity should be maintained between 55% and 65% When putting Metal or heavy work piece on CMM's granite table, need to be more careful as Flatness of Granite table is important 10 Vibration may affect accuracy and performance of CMM; to ensure CMM maintain in good performance, make sure the CMM surrounding area is vibration free Revision Amendment Note ... Training Manual Introduction to CMM 1.1 To Start CMM To start-up CMM, you must follow the steps in sequence Turn on the air dryer Turn on the air pressure Turn on the CMM, the controller key pad...GEOPAK Win Ver2.4 Training Manual Table of Content Introduction to CMM 1.1 To Start CMM .1 1.2 To Shut-down CMM .1 1.3 To Check the Driver Setting 1.4 To... in figure 1.2 To Shut-down CMM To shut-down CMM, just reverse the sequence Park the Probe to it's home position Exit the application Shut down the PC Turn off the CMM Turn off the air pressure