PRODUCT INFORMATION Vol FX Carbide Drill with oil hole Series FTO-GDXL FTO-M-GDXL FTO-H-GDXL PAT PAT FTO-GDN FTO-GDS FTO-PLT PAT NEW Revolutionary Drilling Non-step drilling in a 30xDia deep hole Powerful Powerful performance performance in in general general steels steels to to high high hardened hardened steels! steels! Can Can drill drill up up to to 30xDia! 30xDia! NEW NEW 3,000 2,000 1,000 40 60 80 100 120 140 160 180 200 NEW Tool Work Material Hardness Web Small Large Helix Angle Interference hole Bending Single Margin Double Margin Double Margin Chip Evacuation Smooth coating Smooth coating Smooth coating Stronger cutting edge Stronger cutting edge Large negative radial rake Large negative radial rake Small honing amount Small honing amount Hook shape (for sharpness) Large negative lip shape Sharpness (Flute Form) Stub Medium Extra Long For 10D operation For 20D operation For 15D operation For 30D operation Extra Long for Mold Extra Long for Hard Mold Material NEW Pilot Drill for Extra Long Drill Cutting Data Index Stable long tool life at a wide feed range 100 200 300 400 500 600 700 800 900 1,000 1,100 Performs high-speed, deep-hole MQL drilling on S50C 200 400 600 800 1,000 Achieves stable thrust and torque in spite of its small diameter! Compared to the HSS long drills, the drilling time of this product was 98% less and its tool life was more than 16 times! 50 200 100 400 150 600 200 800 250 1,000 Non-step drilling of SUS430 up to 30 x D 200 400 600 800 10 The tool life of this product was times greater and efficiency more than 2.5 times greater than our competitor's product! 5,000 13 10,000 15,000 (mm/min) (m) Drilling holes in a wide range of cutting conditions 20 2,000 20 2,000 20 2,000 16 1,600 16 1,600 16 1,600 12 1,200 12 1,200 12 1,200 800 800 800 400 400 0 0 -400 -4 -400 -4 10 11 12 13 14 15 16 17 -4 10 11 12 13 14 15 16 17 400 10 11 12 13 14 15 16 17 -400 -8 -800 -8 -800 -8 -800 20 2,000 20 2,000 20 2,000 16 1,600 16 1,600 16 1,600 12 1,200 12 1,200 12 1,200 800 800 800 400 400 0 0 -4 -400 -4 -400 -4 -400 -8 -800 -8 -800 -8 -800 20 2,000 20 2,000 20 2,000 16 1,600 16 1,600 16 1,600 12 1,200 12 1,200 12 1,200 800 800 800 400 400 0 0 -400 -4 -400 -4 0 1 2 3 4 5 6 7 8 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 -4 1 2 3 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 15 16 17 16 17 400 10 11 12 13 14 15 16 17 400 10 11 12 13 14 15 16 17 -400 -8 -800 -8 -800 -8 -800 20 2,000 20 2,000 20 2,000 16 1,600 16 1,600 16 1,600 12 1,200 12 1,200 12 1,200 800 800 800 400 400 0 0 -4 -400 -4 -400 -4 -400 -8 -800 -8 -800 -8 -800 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 400 10 11 12 13 14 15 16 17 Comparison of cutting resistance with different coolant pressures 24 2,400 24 2,400 20 2,000 20 2,000 16 1,600 16 1,600 12 1,200 12 1,200 800 800 400 0 -4 -400 -4 -400 24 2,400 24 2,400 20 2,000 20 2,000 16 1,600 16 1,600 12 1,200 12 1,200 800 800 400 0 -400 -4 0 -4 1 2 3 4 5 6 7 8 9 10 10 400 10 400 10 -400 14 Chip shapes with different feed rates As a guide of too llife 15 Performance of FTO-M-GDXL in S55C 10 12 Performance of FTO-M-GDXL in HPM38 16 Performance of FTO-M-GDXL in HPM38 25 2,500 20 2,000 15 1,500 10 1,000 500 10 20 30 40 50 60 -5 -500 Performance of FTO-M-GDXL in SKD61 25 2,500 20 2,000 15 1,500 10 1,000 500 -5 17 10 20 30 40 50 60 -500 Performance of FTO-M-GDXL in SKD61 24 2,400 20 2,000 16 1,600 12 1,200 800 400 -4 10 -400 Wear condition and cutting resistance in NAK55 25 2,500 20 2,000 15 1,500 10 1,000 500 -5 10 20 30 40 50 60 -500 18 Performance of FTO-H-GDXL in DAC55 10 20 10 15 Performance of FTO-H-GDXL in SKD61 20 19 40 Performance of FTO-H-GDXL in STAVAX 10 20 30 40 50 Cutting performance when drilling hard materials 20 30 40 50 60 70 20 The FTO-GDN realized its stable drilling operation with preventing face wear in medium carbon steel (equivalent to C30) 500 1,000 1,500 The FTO-GDN is selected because it is capable of stable high speed drilling performance in forged carbon steel S45C (CK45, 1045) 1,000 2,000 3,000 2,000 3,000 Even at high speed V=200m/min the FTO-GDN has a much longer tool life than the competitor's TiAIN coated tool 1,000 21 Radius thinning to provide good biting action and a highly rigid flute form, enable stable and precise drilling Hole expansion was less than 15 micrometers 40 30 20 10 448 449 450 The FTO-GDN shows its superior tool life in alloy steels while drilling at high speed 1,000 2,000 3,000 600 900 4,000 FTO-GDS achieved high speed drilling in stainless steel 300 1,200 SUS304 is difficult to cut without the tool chipping, but the FTO-GDN's internal coolant supply enables stable cutting and a long tool life 500 1,000 22 Recommended Drilling Conditions STANDARD RECOMMENDED CONDITIONS 23 Recommended Drilling Conditions HIGH-SPEED DRILLING STANDARD RECOMMENDED CONDITIONS For 10D, 15D, 20D To use FTO-GDXL for 30 times the drill diameter, please contact our sales 24 Recommended Drilling Conditions STANDARD RECOMMENDED CONDITIONS 25 Recommended Drilling Conditions 26 Recommended operation for using extra long drill Make a pilot hole Safe use of cutting tools Use a safety cover,safety glasses and safety shoes during operation Do not touch cutting edges with bare hands Do not touch cutting chips with bare hands.Chips will be hot after cutting Stop cutting when the tool becomes dull Stop cutting operation immediately if you hear any strange cutting sounds Do not modify tools Check hole after drilling Tool specifications subject to change without notice 3-22 Honnogahara, Toyokawa, Aichi 442-8543 Japan Tel +81-533-82-1118 Fax +81-533-82-1136 E-mail:cs-info@osg.co.jp 1 1 1 1 1 1 1 1 1 1 1 0533-82-1134 1 1 1 1 1 1 1 1 hp-info@osg.co.jp E-mail:cs-info@osg.co.jp ... pressures 24 2, 400 24 2, 400 20 2, 000 20 2, 000 16 1,600 16 1,600 12 1 ,20 0 12 1 ,20 0 800 800 400 0 -4 -400 -4 -400 24 2, 400 24 2, 400 20 2, 000 20 2, 000 16 1,600 16 1,600 12 1 ,20 0 12 1 ,20 0 800 800... -800 -8 -800 -8 -800 20 2, 000 20 2, 000 20 2, 000 16 1,600 16 1,600 16 1,600 12 1 ,20 0 12 1 ,20 0 12 1 ,20 0 800 800 800 400 400 0 0 -400 -4 -400 -4 0 1 2 3 4 5 6 7 8 10 10 11 11 12 12 13 13 14 14 15 15... (mm/min) (m) Drilling holes in a wide range of cutting conditions 20 2, 000 20 2, 000 20 2, 000 16 1,600 16 1,600 16 1,600 12 1 ,20 0 12 1 ,20 0 12 1 ,20 0 800 800 800 400 400 0 0 -400 -4 -400 -4 10 11 12 13