Manufacturing sequence of garments

Manufacturing Sequence of Manufacturing Sequence of Garments Garments Operation Idea Generation Grading Production Pattern Sample Making Pattern Design Design/Sketch Fabric Spreading Marker Making Lay Planning Cutting Numbering sewing Printing/Embroidery/Interlining Washing/Dyeing Finishing Packing Final Inspection Delivery Idea Generation Idea Generation ► ► The process by which new The process by which new DESIGNS DESIGNS are are deliberately deliberately produced produced ► ► Fashion designers are Fashion designers are assigned for this assigned for this process process ► ► Idea generation Trip to get Idea generation Trip to get idea idea ► ► Idea about Color received Idea about Color received from Color from Color forecasting forecasting magazines like ColorTrends, magazines like ColorTrends, Color Decoder etc. Color Decoder etc. ► ► Spring/Summer forecasted Spring/Summer forecasted color: Coral color: Coral Idea Generation Idea Generation Idea Generation Idea Generation Idea Generation Idea Generation Sketch Sketch Sketch of a particular garment Sketch of a particular garment including its design features is including its design features is essential on paper essential on paper Sample garment are Sample garment are produced and verified with its produced and verified with its sketch sketch Could be done manually or Could be done manually or with the software, popular with the software, popular software is kaledo style of software is kaledo style of Lectra Lectra Sketch Sketch Sketch Sketch Sketch Sketch Pattern design Pattern design Hard paper copy of each Hard paper copy of each component of a garment of component of a garment of exact size and shape exact size and shape Pattern also include seam Pattern also include seam allowance, shrinkage of the allowance, shrinkage of the fabric trimming allowance, fabric trimming allowance, dart etc dart etc Could be done manually or Could be done manually or with the help of a computer with the help of a computer [...]... sizes are arranged in the paper in such a way so that required number of different size garments may be produced with minimum fabric wastage Used for calculation of exact consumption of fabric Could be done manually and with the help of computer Marker Making Marker Spreading Process of arranging fabric on the cutting table to cut Height of the lay is limited up to maximum six inch Could be done manually... Garment Sample Garment Production Pattern Pattern of the approved sample garments are used to make production pattern Minor modification may done on production pattern if buyer have any advice Gradding Stepwise increase or decrease of a master pattern To get the pattern of all size from a master pattern Could be done manually or with the help of software Gradding Gradded pattern Lay Planning Marker... dimension of the pattern Care must be taken to avoid cutting defects Cutting Cutting (Auto) Numbering and bundling Printing and embroidery These two process are done before sewing Both printing and embroidery requires flat form of the fabric for processing Printing, Embroidery, Interlining Printing and Emb Sewing Cut pieces of fabric is assembled in this process Most important section of garment manufacturing. .. process Most important section of garment manufacturing unit Vertical line balancing is done to produce a specific garment Numbers of sewing machine per line varies from 15 to 60 depending on style of the garment Assembling Finishing After passing through inspection table, all garments are normally go through thread sucking machine to remove floating dirt, measured and ironed/pressed to remove unwanted . Manufacturing Sequence of Manufacturing Sequence of Garments Garments Operation Idea Generation Grading Production Pattern Sample. manually or Could be done manually or with the software, popular with the software, popular software is kaledo style of software is kaledo style of Lectra Lectra Sketch Sketch Sketch Sketch Sketch Sketch Pattern. Lectra Lectra Sketch Sketch Sketch Sketch Sketch Sketch Pattern design Pattern design Hard paper copy of each Hard paper copy of each component of a garment of component of a garment of exact size and shape exact size and shape Pattern