Crane Runway beams CRB Roof Rafters RRColumns C Crane Runway beams CRB Crane Runway beams CRB Roof Trusses RT Crane Runway beams CRB Crane Runway beams CRB Roof Rafters RR Crane Runway b
Trang 1Department of Construction Technology and Management
Trang 2T r ê n g § ¹ i h ä c x © y d ù n g •
U n i v e r s i t y o f c i v i l e n g i n e e r i n g
bé m«n: c«ng nghÖ
vµ qu¶n lý x©y dùng No 55 Giai Phong Road - Ha Noi - Viet Nam Tel: (84.4) 869 9403 869 1302–
Fax: (84.4) 869 1684 Website: www.bmthicong.com.vn
§ å ¸ N K ü T H U Ë T T H I C ¤ N G 2
T HI C¤ NG l¾p g hÐp n hµ c« ng ng hiÖ p
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N é i d u n g : Th iÕt kÕ b iÖ n ph¸ p kü t huË t thi c« ng l¾ p g hÐ p n hµ c«n g ngh iÖp
Phạm Nguyễn Vân PhươngGi¸o viªn hướng dÉn: ……… Ký tªn:
p(T) L 2 (m) d(m)
2.75 3.3
p(T) 6.8 8.0
10.5
5.8 7.2 8.6 9
3.6 3.9 5.1 6
6 9 2.0 3.2 5.1
7.5 9.8 10.2 12.0
7.1 4.4 5.7 6.2 7.0
10.5 D M Ầ C U Ầ CH Y Ạ BÊ TÔNG C A Ử TR I Ờ B NG Ằ THÉP
0.60 0.75 0.85
p(T) 3.0 3.5 4.2
l 2 (m) 6 e(m) 2.2 p(T) 1.2 3.1 3.0
6 6
Trang 3DIVISION OF CONSTRUCTION TECHNOLOGY AND MANAGEMENT
PROJECT CONSTRUCTION ENGINEERING II
THE CONSTRUCTION OF PREFABRICATED INDUSTRIAL BUILDINGS
Content: Design prefabricated costruction method of an industrial building
Supervisor:
Student:
Class:
PHAM NGUYEN VAN PHUONG
QUANG VAN SANG
Trang 4CHAPTER 1 GENERAL PROJECTINFORMATION 1
1 Buildinginformation 1
CHAPTER 2 DESIGNOF CONSTRUCTION EQUIPMENT AND MACHINE 2
2 The selection of equipment 2
2 2 2 2 2 2 2 2 1 Columns: 2
.2 End sidecolumns: 2
.3 Middlecolumns: 3
.4 Crane run-waybeam 3
.5 Trusses and Roofmonitor 6
.6 Rafters of exteriorspan 7
.7 Roofpanel 9
.8 Concretewallpanels: 10
3.2 The calculation parameters for erection 11
3 3 3 3 3 3 3 3 2.1 For columns 11
.2.2 For middlecolumns 12
.2.3 For endside columns 13
.2.4 Cranerun-waybeamcalculation: 14
.2.5 Truss and Roof monitorcalculation 17
.2.6.Rafters calculation 20
.2.7 Wall panel calculation 22
.2.8 Roof panel calculation 24
CHAPTER 3 THE SELECTION OF CONSTRUCTION METHOD 28
4 4 4 1 Columns installation 33
.1.1 Constructiontechnique 35
.2 Crane run-waybeaminstallation 36
.2.1 Constructiontechnique 39
.3 Roof rafters 40
.3.1 Constructiontechnique 40
4 4 4 4.4 Rooftrusses installation 41
Trang 54
4
.7
Roof panelsinstallation .45
.8 Wallpanels installation 45
.8.1 Constructiontechnique 47
4.9 Hiring of crane 47
.10 The cost for constructingthe building 50
Method 2 53
4 5 5 1 Columns installation 53
.2 Roof trusses, rafters, roof monitorsandroof panels installation 59
Trang 6Building information
1
Table 1 Project informationNumber of storeysNumber of spansNumber of columns
H(m)
13General information
Concrete columns
7613
Exterior columns h(m)
p(T)H(m)h(m)p(T)
9.26.4
15
8.515
L1(m)h(m)p(T)
Concrete Roof
5.16L(m)
h(m)p(T)
Concrete-crane
3
L2(m)d(m)p(T)
30
24.59
l (m)2e(m)p(T)
p(T)
18
Trang 8Crane Runway beams (CRB) Roof Rafters (RR)
Columns (C Crane Runway beams (CRB)
Crane Runway beams (CRB)
Roof Trusses (RT)
Crane Runway beams (CRB)
Crane Runway beams (CRB)
Roof Rafters (RR)
Crane Runway beams (CRB)
STRUCTURAL PLAN (SC: 1/250)
Trang 9Table 2 Technical information of element
Trang 102
The selection of equipment
.1 Columns:
The columns have bracket, therefore friction belt and steel cable will be used
Figure 1 Rigging tool for columns
(1)- Concrete Column
(5)- Friction belt
(4)- U-shaped steel
2.2 End side columns:
The tensile force is calculated by the following formula:
Trang 112.4 Crane run-way beam
Because the crane run-way beam has no hook, therefore an ordinary equipment forhanging and tying with semi-automatic lock will be chosen The configuration of hanging
Trang 12Figure 2 Rigging tool for runway beam
Trang 13Pile section for inserting cable
Tensile force of cable is determined by the below formula:
∝ - Inclined angle between cable and vertical direction, ∝=450
n - Number of steel cable, n=2
Trang 14n: Number of steel cable = 2
∝: Inclined angle of cable and vertical direction =0o
Trang 15The tensile force in each branch of two cables is determined by the below formula:K.Qtt
n: Number of steel cable = 2
∝: Inclined angle of cable and vertical direction =0o
2.6 Rafters of exterior span
The roof beams have L=15m in length, hence, two steel cables with a balancing ring will
Trang 16Figure 4: Rigging tool for raftersTensile force in each cable is calculated by:
n: Number of steel cable =2
∝: Inclined angle of cable and vertical direction = 450
5.61
(for safety purpose, choose =45 )0
∝6
Trang 17n: Number of steel cable =4
∝: Inclined angle of cable and vertical direction = 450
Trang 182.8 Concrete wall panels:
Panels have 2 dimesions 1.2x6 (m) with the weight of 1.2(T), therefore slings with 2hooks could be used
Figure 6: Rigging tool for wall panels
Tensile force in each cable is calculated by:
n: Number of steel cable =2
= 450(acctually does not equal to 450, but higher However, for safety reason,
Trang 20Figure 22: Working way of crane for installing column
Trang 21Figure 23: Arranging columns on the layout
Trang 22Figure 24: Working way for installing crane runway beam
Trang 23Figure 25: Arranging crane runway beams on the layout
Trang 24Figure.26: Working way for installing roof trusses, rafters,
roof monitors and roof panels
Figure.27: Arranging roof trusses, rafters, roof monitors
and roof panels on the layout
Trang 25Table 6: Schedule for machine and labour of plan 2
quantity
No Components Weight(T) Quan Machine Man- Machine Man- Shift Lab
TT12
Shift0.090.140.13
hour1.581.691.14
Shift3.425.324.21
hour60.04 4.0064.2236.94
6.48.53
383836
11165Crane
24.53.15.1
191938
0.250.30.412
65.26.15
34.915.3023.95
837.90 3591.88357.56 24
111Roof monitors
Rafter
6Interior Flying AG.415.11 2.4 480 0.018 0.09 8.64 43.20 9 1Roof span jib
7
8
panels Exterior Flying
AG.415.11AG.415.11
2.41.22403900.0180.0180.090.094.327.0221.6035.105811span
Wall panels
jib
Trang 26MOVING DIRECTION (SC: 1/250)Legend:
1-Column 2-Crane run-way beam 3-Roof rafters + Roof trusses + Roof monitors+ Roof panels 4-Wall panel
Trang 272 811
64 40
Trang 28Table 5 Cost for plan 2
Number Unit price Price
(VNĐ)53,100,236No
2,973,986 148,699,30022m
SCX1000A-3 -Flying jib
8Cost for fabricating 1 ton: