Nissan rogue esm tai lieu sua chua phan 1

Tài liệu hướng dẫn sửa chữa xe Nissan rogue esm tai lieu sua chua phan 1 . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả, hợp lý

BRAKES SECTION BRC BRAKE CONTROL SYSTEM A B C D E CONTENTS ABS DTC Logic 26 Diagnosis Procedure .26 BASIC INSPECTION DIAGNOSIS AND REPAIR WORKFLOW Work Flow Diagnostic Work Sheet SYSTEM DESCRIPTION ABS System Diagram System Description Component Parts Location 10 Component Description 11 EBD 12 C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 28 H C1111 ABS MOTOR, MOTOR RELAY SYSTEM 29 I Description .29 DTC Logic 29 Diagnosis Procedure .29 Description .31 DTC Logic 31 Diagnosis Procedure .31 DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)] 15 Description .33 DTC Logic 33 Diagnosis Procedure .33 C1101, C1102, C1103, C1104 WHEEL SENSOR 18 Description 18 DTC Logic 18 Diagnosis Procedure 18 J C1113 G SENSOR 31 C1115 WHEEL SENSOR 33 DTC/CIRCUIT DIAGNOSIS 18 G Description .28 DTC Logic 28 Diagnosis Procedure .28 System Diagram 12 System Description 12 Component Parts Location 13 Component Description 14 CONSULT Function 15 BRC K L M C1120, C1122, C1124, C1126 IN ABS SOL 38 Description .38 DTC Logic 38 Diagnosis Procedure .38 N C1121, C1123, C1125, C1127 OUT ABS SOL 40 O C1105, C1106, C1107, C1108 WHEEL SENSOR 21 Description .40 DTC Logic 40 Diagnosis Procedure .40 C1140 ACTUATOR RELAY SYSTEM 42 P Description 21 DTC Logic 21 Diagnosis Procedure 21 Description .42 DTC Logic 42 Diagnosis Procedure .42 C1109 POWER AND GROUND SYSTEM 26 U1000 CAN COMM CIRCUIT 44 Description 26 Description .44 Revision: 2012 June BRC-1 2013 ROGUE DTC Logic 44 Diagnosis Procedure 44 NORMAL OPERATING CONDITION 63 U1010 CONTROL UNIT (CAN) 45 PRECAUTION 64 Description 45 DTC Logic 45 Diagnosis Procedure 45 PRECAUTIONS 64 POWER SUPPLY AND GROUND CIRCUIT 46 Description 46 Diagnosis Procedure 46 BRAKE FLUID LEVEL SWITCH 48 Description 48 Component Function Check 48 Diagnosis Procedure 48 Component Inspection 49 PARKING BRAKE SWITCH 50 Description 50 Component Function Check 50 Diagnosis Procedure 50 Component Inspection 50 ABS WARNING LAMP 52 Description 52 Component Function Check 52 Diagnosis Procedure 52 BRAKE WARNING LAMP 53 Description 53 Component Function Check 53 Diagnosis Procedure 53 ECU DIAGNOSIS INFORMATION 54 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 54 Description 63 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" 64 Precaution for Procedure without Cowl Top Cover 64 Precaution for Brake System 64 Precaution for Brake Control 65 REMOVAL AND INSTALLATION 66 WHEEL SENSOR 66 FRONT WHEEL SENSOR 66 FRONT WHEEL SENSOR : Exploded View 66 FRONT WHEEL SENSOR : Removal and Installation 66 REAR WHEEL SENSOR 66 REAR WHEEL SENSOR : Exploded View 67 REAR WHEEL SENSOR : Removal and Installation 67 SENSOR ROTOR 68 FRONT SENSOR ROTOR 68 FRONT SENSOR ROTOR : Exploded View 68 FRONT SENSOR ROTOR : Removal and Installation 68 REAR SENSOR ROTOR 68 REAR SENSOR ROTOR : Exploded View 68 REAR SENSOR ROTOR : Removal and Installation 68 Reference Value 54 Wiring Diagram -BRAKE CONTROL SYSTEM- 56 Fail-Safe 57 DTC Index 57 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 69 SYMPTOM DIAGNOSIS 58 G SENSOR 71 EXCESSIVE ABS FUNCTION OPERATION FREQUENCY 58 Exploded View 71 Removal and Installation 71 Exploded View 69 Removal and Installation 69 VDC/TCS/ABS Diagnosis Procedure 58 UNEXPECTED PEDAL REACTION 59 BASIC INSPECTION 72 Diagnosis Procedure 59 DIAGNOSIS AND REPAIR WORKFLOW 72 THE BRAKING DISTANCE IS LONG 60 Diagnosis Procedure 60 Work Flow 72 Diagnostic Work Sheet 75 ABS FUNCTION DOES NOT OPERATE 61 INSPECTION AND ADJUSTMENT 76 Diagnosis Procedure 61 ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 76 ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description 76 PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS 62 Diagnosis Procedure 62 Revision: 2012 June BRC-2 2013 ROGUE ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement 76 SYSTEM DESCRIPTION 78 VDC 78 System Diagram 78 System Description 78 Component Parts Location 78 Component Description 81 TCS .82 System Diagram 82 System Description 82 Component Parts Location 82 Component Description 85 ABS 86 System Diagram 86 System Description 86 Component Parts Location 86 Component Description 89 EBD 90 System Diagram 90 System Description 90 Component Parts Location 90 Component Description 93 DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)] 94 CONSULT Function 94 DTC/CIRCUIT DIAGNOSIS 99 C1101, C1102, C1103, C1104 WHEEL SENSOR 99 Description 99 DTC Logic 99 Diagnosis Procedure 99 Special Repair Requirement 101 C1105, C1106, C1107, C1108 WHEEL SENSOR 102 Description 102 DTC Logic 102 Diagnosis Procedure 102 Special Repair Requirement 106 C1109 POWER AND GROUND SYSTEM 107 Description 107 DTC Logic 107 Diagnosis Procedure 107 Special Repair Requirement 108 C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 109 Description 109 DTC Logic 109 Diagnosis Procedure 109 Revision: 2012 June Special Repair Requirement 109 C1111 ABS MOTOR, MOTOR RELAY SYSTEM 110 Description 110 DTC Logic 110 Diagnosis Procedure 110 Special Repair Requirement 111 A B C C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR 112 Description 112 DTC Logic 112 Diagnosis Procedure 112 Special Repair Requirement 114 D E C1115 WHEEL SENSOR 115 Description 115 DTC Logic 115 Diagnosis Procedure 115 Special Repair Requirement 119 C1116 STOP LAMP SWITCH 120 Description 120 DTC Logic 120 Diagnosis Procedure 120 Component Inspection (Stop Lamp Switch) 124 Component Inspection (Stop Lamp Relay) 124 Special Repair Requirement 125 BRC G H I C1118 AWD SYSTEM 126 Description 126 DTC Logic 126 Diagnosis Procedure 126 Special Repair Requirement 126 C1120, C1122, C1124, C1126 IN ABS SOL 127 J K Description 127 DTC Logic 127 Diagnosis Procedure 127 Special Repair Requirement 128 L C1121, C1123, C1125, C1127 OUT ABS SOL 129 M Description 129 DTC Logic 129 Diagnosis Procedure 129 Special Repair Requirement 130 N C1130 ENGINE SIGNAL 131 Description 131 DTC Logic 131 Diagnosis Procedure 131 Special Repair Requirement 131 C1140 ACTUATOR RELAY SYSTEM 132 Description 132 DTC Logic 132 Diagnosis Procedure 132 Special Repair Requirement 133 C1143, C1144 STEERING ANGLE SENSOR 134 BRC-3 2013 ROGUE O P Description .134 DTC Logic 134 Diagnosis Procedure .134 Special Repair Requirement 135 C1155 BRAKE FLUID LEVEL SWITCH 136 ABS WARNING LAMP 155 Description 155 Component Function Check 155 Diagnosis Procedure 155 Special Repair Requirement 155 Description .136 DTC Logic 136 Diagnosis Procedure .136 Component Inspection 138 Special Repair Requirement 138 BRAKE WARNING LAMP 156 C1164, C1165 CV SYSTEM 139 VDC WARNING LAMP 158 Description .139 DTC Logic 139 Diagnosis Procedure .139 Special Repair Requirement 140 Description 158 Component Function Check 158 Diagnosis Procedure 158 Special Repair Requirement 158 C1166, C1167 SV SYSTEM 141 VDC OFF INDICATOR LAMP 159 Description .141 DTC Logic 141 Diagnosis Procedure .141 Special Repair Requirement 142 Description 159 Component Function Check 159 Diagnosis Procedure 159 Special Repair Requirement 159 C1176 STOP LAMP SW2 143 ECU DIAGNOSIS INFORMATION 161 Description .143 DTC Logic 143 Diagnosis Procedure .143 Component Inspection 146 Special Repair Requirement 146 U1000 CAN COMM CIRCUIT 147 Description .147 DTC Logic 147 Diagnosis Procedure .147 Special Repair Requirement 147 U1010 CONTROL UNIT (CAN) 148 Description .148 DTC Logic 148 Diagnosis Procedure .148 Special Repair Requirement 148 Description 156 Component Function Check 156 Diagnosis Procedure 156 Special Repair Requirement 156 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 161 Reference Value 161 Wiring Diagram -BRAKE CONTROL SYSTEM- 164 Fail-Safe 165 DTC Index 166 SYMPTOM DIAGNOSIS 168 EXCESSIVE ABS FUNCTION OPERATION FREQUENCY 168 Diagnosis Procedure 168 UNEXPECTED PEDAL REACTION 169 Diagnosis Procedure 169 THE BRAKING DISTANCE IS LONG 170 POWER SUPPLY AND GROUND CIRCUIT 149 Diagnosis Procedure 170 Description .149 Diagnosis Procedure .149 Special Repair Requirement 150 ABS FUNCTION DOES NOT OPERATE 171 PARKING BRAKE SWITCH 151 PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS 172 Description .151 Component Function Check 151 Diagnosis Procedure .151 Component Inspection 151 VDC OFF SWITCH 153 Description .153 Component Function Check 153 Diagnosis Procedure .153 Component Inspection 154 Special Repair Requirement 154 Revision: 2012 June Diagnosis Procedure 171 Diagnosis Procedure 172 VEHICLE JERKS DURING 173 Diagnosis Procedure 173 NORMAL OPERATING CONDITION 174 Description 174 PRECAUTION 175 PRECAUTIONS 175 BRC-4 2013 ROGUE Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" 175 Precaution for Procedure without Cowl Top Cover 175 Precaution for Brake System 175 Precaution for Brake Control 176 Precautions for Harness Repair 176 REMOVAL AND INSTALLATION 177 WHEEL SENSOR 177 FRONT WHEEL SENSOR 177 FRONT WHEEL SENSOR : Exploded View 177 FRONT WHEEL SENSOR : Removal and Installation 177 REAR WHEEL SENSOR 177 REAR WHEEL SENSOR : Exploded View 178 REAR WHEEL SENSOR : Removal and Installation 178 SENSOR ROTOR 179 FRONT SENSOR ROTOR 179 FRONT SENSOR ROTOR : Exploded View 179 FRONT SENSOR ROTOR : Removal and Installation 179 REAR SENSOR ROTOR 179 REAR SENSOR ROTOR : Exploded View 179 REAR SENSOR ROTOR : Removal and Installation 179 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 180 Exploded View 180 Removal and Installation 180 YAW RATE/SIDE/DECEL G SENSOR 182 A B C D E Exploded View 182 Removal and Installation 182 STEERING ANGLE SENSOR 183 BRC Exploded View 183 Removal and Installation 183 G H I J K L M N O P Revision: 2012 June BRC-5 2013 ROGUE DIAGNOSIS AND REPAIR WORKFLOW [ABS] < BASIC INSPECTION > BASIC INSPECTION DIAGNOSIS AND REPAIR WORKFLOW Work Flow INFOID:0000000008282216 OVERALL SEQUENCE JSFIA0010GB DETAILED FLOW Revision: 2012 June BRC-6 2013 ROGUE DIAGNOSIS AND REPAIR WORKFLOW [ABS] < BASIC INSPECTION > 1.COLLECT THE INFORMATION FROM THE CUSTOMER A Get the detailed information from the customer about the symptom (the condition and the environment when the incident/malfunction occurred) using the diagnosis worksheet Refer to BRC-8, "Diagnostic Work Sheet" B >> GO TO 2.PERFORM THE SELF-DIAGNOSIS C Perform self-diagnosis with CONSULT Is there any DTC displayed? YES >> Record or print self-diagnosis results and freeze frame data (FFD) GO TO NO >> GO TO D 3.PERFORM THE SYSTEM DIAGNOSIS Perform the diagnosis applicable to the displayed DTC of “ABS” with CONSULT Refer to BRC-57, "DTC Index" E BRC >> GO TO 4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION Check that the symptom is a normal operation that is not considered a system malfunction Refer to BRC-63, "Description" Is the symptom a normal operation? YES >> GO TO NO >> GO TO G H 5.CHECK THE WARNING LAMP FOR ILLUMINATION I Check that the warning lamp illuminate • ABS warning lamp: Refer to BRC-52, "Description" • Brake warning lamp: Refer to BRC-53, "Description" Is ON/OFF timing normal? YES >> GO TO NO >> GO TO J 6.PERFORM THE DIAGNOSIS BY SYMPTOM K Perform the diagnosis applicable to the displayed DTC of “ABS” with CONSULT L >> GO TO 7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS M Repair or replace the specified malfunctioning parts >> GO TO N 8.MEMORY CLEAR Perform self-diagnosis memory clear for “ABS” with CONSULT O >> GO TO 9.FINAL CHECK P Perform the again, and check that the malfunction is repaired completely Is no other DTC present and the repair completed? YES >> INSPECTION END NO >> GO TO Revision: 2012 June BRC-7 2013 ROGUE DIAGNOSIS AND REPAIR WORKFLOW [ABS] < BASIC INSPECTION > Diagnostic Work Sheet INFOID:0000000008282217 SFIA3264E Revision: 2012 June BRC-8 2013 ROGUE ABS [ABS] < SYSTEM DESCRIPTION > SYSTEM DESCRIPTION A ABS System Diagram INFOID:0000000008282218 B C D E BRC G H I JSFIA0167GB System Description J INFOID:0000000008282219 • Anti-Lock Braking System is a function that detects wheel revolution while braking, electronically controls braking force, and prevents wheel locking during sudden braking It improves handling stability and maneuverability for avoiding obstacles • Electrical system diagnosis by CONSULT is available K L M N O P Revision: 2012 June BRC-9 2013 ROGUE ABS [ABS] < SYSTEM DESCRIPTION > Component Parts Location INFOID:0000000008282220 JSFIA0164ZZ ABS warning lamp Brake warning lamp G sensor (AWD models) ABS actuator and electric unit (control unit) Front wheel sensor Rear wheel sensor (2WD models) Rear wheel sensor (AWD models) C Engine room (right side) A Combination meter B Center console D Steering knuckle E Rear axle Revision: 2012 June BRC-10 2013 ROGUE FRONT DISC BRAKE < REMOVAL AND INSTALLATION > FRONT DISC BRAKE A BRAKE PAD BRAKE PAD : Exploded View INFOID:0000000008280260 B C D E BR G JPFIA0363GB Brake hose Union bolt Copper washer Cap Bleeder valve Cylinder body Sliding pin Sliding pin boot Bushing 10 Piston seal 11 Piston 12 Piston boot 13 Torque member 14 Inner shim cover 15 Inner shim 18 Outer pad 16 Inner pad (with pad wear sensor) 17 Pad retainer 19 Outer shim 20 Outer shim cover H I J 1: Apply rubber grease K 2: Apply copper based brake grease : Apply brake fluid Refer to GI-4, "Components" for symbols not described on the above BRAKE PAD : Removal and Installation L INFOID:0000000008280261 M REMOVAL WARNING: Since dust covering the front brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: • Never depress the brake pedal while removing the brake pads because the piston may pop out • Never spill or splash brake fluid on the disc rotor Remove tires with power tool Remove lower sliding pin bolt Suspend the cylinder body with suitable wire so that the brake hose will not stretch Then remove the brake pad from the torque member CAUTION: • Never deform the pad retainer when removing the pad retainer from the torque member • Never damage the piston boot • Never drop the brake pads, shims, and the shim covers • Remember each position of the removed brake pads INSTALLATION Revision: 2012 June BR-35 2013 ROGUE N O P FRONT DISC BRAKE < REMOVAL AND INSTALLATION > WARNING: Since dust covering the front brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: • Never depress the brake pedal while removing the brake pads or the cylinder body because the piston may pop out • Never spill or splash brake fluid on the disc rotor Install the pad retainer to the torque member if the pad retainers has been removed CAUTION: • Securely assemble the pad retainers so that it will not be lifted up from the torque member • Never deform the pad retainers Apply copper based brake grease to the mating faces between the pads, shims and shim covers, and install them to the brake pad CAUTION: Always replace the shims together with the shim covers when replacing the brake pad Install the cylinder body and brake pads to the torque member CAUTION: • Never damage the piston boot • When replacing a pad with new one, check a brake fluid level in the reservoir tank because brake fluid returns to master cylinder reservoir tank when pressing piston in NOTE: Use a disc brake piston tool to easily press piston Install the lower sliding pin bolt and tighten it to the specified torque Depress the brake pedal several times to check that no drag feel is present for the front disc brake Install tires BRAKE PAD : Inspection and Adjustment INFOID:0000000008280262 INSPECTION AFTER REMOVAL Replace the shims and the shim covers if rust is excessively attached ADJUSTMENT AFTER INSTALLATION Brake Burnishing Procedure Burnish contact surfaces between pads according to the following procedure after refinishing or replacing pads, or if a soft pedal occurs at very low mileage CAUTION: • Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc rotor are securely fitted • Only perform this procedure under safe road and traffic conditions Use extreme caution Drive vehicle on straight, flat road Depress brake pedal with the power to stop vehicle within to seconds until the vehicle stops Drive without depressing brake for a few minutes to cool the brake Repeat steps to until pad and disc rotor are securely fitted BRAKE CALIPER ASSEMBLY Revision: 2012 June BR-36 2013 ROGUE FRONT DISC BRAKE < REMOVAL AND INSTALLATION > BRAKE CALIPER ASSEMBLY : Exploded View INFOID:0000000008280263 A B C D E BR JPFIA0363GB Brake hose Union bolt Cap Bleeder valve Cylinder body Sliding pin Sliding pin boot Bushing 11 Piston 12 Piston boot 10 Piston seal G Copper washer 13 Torque member 14 Inner shim cover 15 Inner shim 16 Inner pad (with pad wear sensor) 17 Pad retainer 18 Outer pad 19 Outer shim 20 Outer shim cover H I 1: Apply rubber grease J 2: Apply copper based brake grease : Apply brake fluid Refer to GI-4, "Components" for symbols not described on the above BRAKE CALIPER ASSEMBLY : Removal and Installation K INFOID:0000000008280264 L REMOVAL WARNING: Since dust covering the front brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: Never depress the brake pedal Brake fluid may splash while removing the brake hose Remove tires with power tool Fix the disc rotor using wheel nuts Drain brake fluid Refer to BR-11, "Draining" CAUTION: Never spill or splash brake fluid on the disc rotor Remove union bolt and copper washers, and then disconnect brake hose from caliper assembly M N O P Revision: 2012 June BR-37 2013 ROGUE FRONT DISC BRAKE < REMOVAL AND INSTALLATION > Remove torque member mounting bolts, and remove brake caliper assembly CAUTION: Never drop brake pads and caliper assembly Remove disc rotor CAUTION: • Put matching marks on the wheel hub and bearing assembly and the disc rotor before removing the disc rotor • Never drop disc rotor JPFIA0030ZZ INSTALLATION WARNING: Since dust covering the front brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: Never depress the brake pedal Brake fluid may splash while removing the brake hose Install disc rotor CAUTION: Align the matching marks put during removal when reusing the disc rotor Install the brake caliper assembly to the vehicle and tighten the torque member mounting bolts to the specified torque CAUTION: Never spill or splash any grease and moisture on the brake caliper assembly mounting face, threads, mounting bolts and washers Wipe out any grease and moisture Install brake hose and copper washers to brake caliper assembly, and tighten union bolts to the specified torque CAUTION: Never reuse copper washer Refill with new brake fluid and perform the air bleeding Refer to BR-12, "Bleeding Brake System" CAUTION: • Never reuse drained brake fluid • Never spill or splash brake fluid on the disc rotor Check that no drag feel is present for the front disc brake Install tires BRAKE CALIPER ASSEMBLY : Disassembly and Assembly INFOID:0000000008280265 DISASSEMBLY NOTE: Never remove the torque member, brake pads, shims, shim covers and pad retainers when disassembling and assembling the cylinder body Remove the sliding pin bolts, and remove the cylinder body from the torque member CAUTION: Never drop brake pads, shims, shim covers and pad retainers from torque member Remove sliding pins and sliding pin boots from torque member Remove bushing from sliding pin Revision: 2012 June BR-38 2013 ROGUE FRONT DISC BRAKE < REMOVAL AND INSTALLATION > Place a wooden block as shown in the figure, and blow air from union bolt mounting hole to remove piston and piston boot CAUTION: Never get fingers caught in the piston A B C MAA0272D D Remove piston seal from cylinder body using suitable tool CAUTION: Be careful not to damage a cylinder inner wall E BR G JPFIA0038ZZ ASSEMBLY H Apply rubber grease to piston seal (1), and install to cylinder body CAUTION: Never reuse piston seal I J K JPFIA0039ZZ Apply rubber grease to piston boot (1) Cover the piston (2) end with piston boot, and then install cylinder side lip on piston boot securely into a groove on cylinder body CAUTION: Never reuse piston boot L M N JPFIA0040ZZ O P Revision: 2012 June BR-39 2013 ROGUE FRONT DISC BRAKE < REMOVAL AND INSTALLATION > Apply brake fluid to piston (1) Push piston into cylinder body by hand and push piston boot (2) piston-side lip into the piston groove CAUTION: Press the piston evenly and vary the pressing point to prevent cylinder inner wall from being rubbed Apply rubber grease to bushing, install bushing to sliding pin Apply rubber grease to sliding pins and sliding pin boots, install sliding pins and sliding pin boots to torque member Install the cylinder body to the torque member and tighten the sliding pin bolts to the specified torque BRAKE CALIPER ASSEMBLY : Inspection and Adjustment JPFIA0034ZZ INFOID:0000000008280266 INSPECTION AFTER DISASSEMBLY Cylinder Body Check the inner wall of the cylinder for rust, wear, cracks or damage Replace the cylinder if any abnormal condition is detected CAUTION: Always clean with new brake fluid Never clean with mineral oil such as gasoline and light oil Torque Member Check the torque member for rust, wear, cracks or damage Replace the torque member if any abnormal condition is detected Piston Check the surface of the piston for rust, wear, cracks or damage Replace the piston if any abnormal condition is detected CAUTION: A piston sliding surface is plated Never polish with sandpaper Sliding Pin and Sliding Pin Boot Check the sliding pins and sliding boots for rust, wear, cracks or damage Replace the parts if any abnormal condition is detected ADJUSTMENT AFTER INSTALLATION Brake Burnishing Procedure Burnish contact surfaces between disc rotors and pads according to the following procedure after refinishing or replacing disc rotor, or if a soft pedal occurs at very low mileage CAUTION: • Be careful of vehicle speed because the brake does not operate firmly/securely until pad and disc rotor are securely fitted • Only perform this procedure under safe road and traffic conditions Use extreme caution Drive vehicle on straight, flat road Depress brake pedal with the power to stop vehicle within to seconds until the vehicle stops Drive without depressing brake for a few minutes to cool the brake Repeat steps to until pad and disc rotor are securely fitted Revision: 2012 June BR-40 2013 ROGUE REAR DISC BRAKE < REMOVAL AND INSTALLATION > REAR DISC BRAKE A BRAKE PAD BRAKE PAD : Exploded View INFOID:0000000008280267 B C D E BR G H I JPFIA0264GB Brake hose Union bolt Cap Bleeder valve Sliding pin bolt Cylinder body Piston seal Piston J Copper washer 10 Piston boot 11 Retaining ring 12 Sliding pin boot 13 Bushing 14 Torque member 15 Inner shim cover 16 Inner shim 17 Inner pad (with pad wear sensor) 18 Pad retainer 19 Outer pad 20 Outer shim K L 1: Apply rubber grease M 2: Apply copper based brake grease 3: Apply polyglycol ether based lubricant N : Apply brake fluid Refer to GI-4, "Components" for symbols not described on the above BRAKE PAD : Removal and Installation INFOID:0000000008280268 O REMOVAL WARNING: Since dust covering the rear brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: • Never depress the brake pedal while removing the brake pads or the cylinder body because the piston may pop out • Never spill or splash brake fluid on the disc rotor Remove tires with power tool Revision: 2012 June BR-41 2013 ROGUE P REAR DISC BRAKE < REMOVAL AND INSTALLATION > Remove the lower sliding pin bolt Suspend the cylinder body with suitable wire so that the brake hose will not stretch Remove the brake pads from the torque member CAUTION: • Never deform the pad retainers if removing the pad retainers • Never damage the piston boot • Never drop the brake pad, shims, and the shim cover • Remember each position of the removed brake pads INSTALLATION WARNING: Since dust covering the rear brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: • Never depress the brake pedal while removing the brake pads or the cylinder body because the piston may pop out • Never spill or splash brake fluid on the disc rotor Install the pad retainers to the torque member if the pad retainers has been removed CAUTION: • Securely assemble the pad retainers not to be lifted up from the torque member • Never deform the pad retainers Apply copper based brake grease to the mating faces between the brake pads, the shims and pawls part of cylinder body, and install them to the brake pad CAUTION: Always replace the shims together with the shim cover when replacing the brake pad Install cylinder body and brake pads to torque member CAUTION: • Never damage the piston boot • When replacing pads with new one, check a brake fluid level in the reservoir tank because brake fluid returns to master cylinder reservoir tank when pressing piston in NOTE: Use a disc brake piston tool to easily press piston Install the lower sliding pin bolt and tighten it to the specified torque Depress the brake pedal several times to check that no drag feel is present for the rear disc brake Install tires BRAKE PAD : Inspection and Adjustment INFOID:0000000008280269 INSPECTION AFTER REMOVAL Replace the shims and the shim cover if rust is excessively attached ADJUSTMENT AFTER INSTALLATION Brake Burnishing Procedure Burnish contact surfaces between pads according to following procedure after refinishing or replacing pads, or if a soft pedal occurs at very low mileage CAUTION: • Be careful of vehicle speed because the brake does not operate firmly/securely until pad and disc rotor are securely fitted • Only perform this procedure under safe road and traffic conditions Use extreme caution Drive vehicle on straight, flat road Depress brake pedal with the power to stop vehicle within to seconds until the vehicle stops Drive without depressing brake for a few minutes to cool the brake Repeat steps to until pad and disc rotor are securely fitted BRAKE CALIPER ASSEMBLY Revision: 2012 June BR-42 2013 ROGUE REAR DISC BRAKE < REMOVAL AND INSTALLATION > BRAKE CALIPER ASSEMBLY : Exploded View INFOID:0000000008280270 A B C D E BR G H JPFIA0264GB I Brake hose Cap Bleeder valve Sliding pin bolt Cylinder body Piston seal Piston 11 Retaining ring 12 Sliding pin boot 13 Bushing 14 Torque member 15 Inner shim cover 16 Inner shim 17 Inner pad (with pad wear sensor) 18 Pad retainer 19 Outer pad 20 Outer shim 10 Piston boot Union bolt Copper washer J K 1: Apply rubber grease L 2: Apply copper based brake grease 3: Apply polyglycol ether based lubricant M : Apply brake fluid Refer to GI-4, "Components" for symbols not described on the above BRAKE CALIPER ASSEMBLY : Removal and Installation INFOID:0000000008280271 N REMOVAL WARNING: Since dust covering the rear brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: Never depress the brake pedal Brake fluid may splash while removing the brake hose Remove tires with power tool Fix the disc rotor using wheel nuts Drain brake fluid Refer to BR-11, "Draining" CAUTION: Never spill or splash brake fluid on the disc rotor Revision: 2012 June BR-43 2013 ROGUE O P REAR DISC BRAKE < REMOVAL AND INSTALLATION > Remove union bolt (1) and copper washers then disconnect brake hose (2) from caliper assembly Remove torque member mounting bolts, and remove brake caliper assembly CAUTION: Never drop brake pads and caliper assembly Remove disc rotor CAUTION: • Put matching marks on the wheel hub and bearing assembly and the disc rotor before removing the disc rotor • Never drop disc rotor JPFIA0036ZZ INSTALLATION WARNING: Since dust covering the rear brake has an affect on human body, the dust must be removed with a dust collector Never splatter the dust with an air blow gun CAUTION: Never depress the brake pedal Brake fluid may splash while removing the brake hose Install disc rotor CAUTION: Align the matching marks put during removal when reusing the disc rotor Install the brake caliper assembly to the vehicle and tighten the torque member mounting bolts to the specified torque CAUTION: Never spill or splash any grease and moisture on the brake caliper assembly mounting face, threads, mounting bolts, and washers Wipe out any grease and moisture Install brake hose and copper washers to brake caliper assembly, and tighten union bolts to the specified torque CAUTION: Never reuse copper washer Refill with new brake fluid and perform the air bleeding Refer to BR-12, "Bleeding Brake System" CAUTION: • Never reuse drained brake fluid • Never spill or splash brake fluid on the disc rotor Check that no drag feel is present for the rear disc brake Install tires BRAKE CALIPER ASSEMBLY : Disassembly and Assembly INFOID:0000000008280272 DISASSEMBLY NOTE: Never remove the torque member, brake pads, shims, shim cover and pad retainers when disassembling and assembling the cylinder body Remove the sliding pin bolts and remove the cylinder body from the torque member CAUTION: Never drop pads, shims, shim cover and pad retainers from torque member Remove sliding pin boots from torque member Remove bushing from sliding pin bolt Revision: 2012 June BR-44 2013 ROGUE REAR DISC BRAKE < REMOVAL AND INSTALLATION > Remove retaining ring (1) from cylinder body using suitable tool A B C JPFIA0042ZZ D Place a wooden block as shown in the figure, and blow air from union bolt mounting hole to remove piston and piston boot CAUTION: Never get fingers caught in the piston E BR G BRD0041D Remove piston seal from cylinder body using suitable tool CAUTION: Be careful not to damage a cylinder inner wall H I J JPFIA0038ZZ K ASSEMBLY Apply polyglycol ether based lubricant to piston seal (1), and install to cylinder body CAUTION: Never reuse piston seal L M N JPFIA0039ZZ O P Revision: 2012 June BR-45 2013 ROGUE REAR DISC BRAKE < REMOVAL AND INSTALLATION > Apply rubber grease to piston boot (1) Cover the piston (2) end with the piston boot, and then install cylinder side lip on the piston boot securely into the groove on cylinder body CAUTION: Never reuse piston boot JPFIA0040ZZ Apply brake fluid to piston (1) Push piston into cylinder body by hand and push piston boot (2) piston side lip into the piston groove CAUTION: Press the piston evenly and vary the pressing point to prevent cylinder inner wall from being rubbed JPFIA0041ZZ Secure piston boot with retaining ring (1) CAUTION: • Make sure that piston boot is securely engaged in the groove on cylinder body • Never reuse retaining ring Apply rubber grease to bushing, install bushing to sliding pin bolt Apply rubber grease to the sliding pin bolts and the sliding pin boots, install sliding pin boot to torque member Install the cylinder body to the torque member and tighten the sliding pin bolts to the specified torque BRAKE CALIPER ASSEMBLY : Inspection and Adjustment JPFIA0042ZZ INFOID:0000000008280273 INSPECTION AFTER DISASSEMBLY Cylinder Body Check the inner wall of the cylinder for rust, wear, cracks or damage Replace the cylinder if any abnormal condition is detected CAUTION: Always clean with new brake fluid Never clean with mineral oil such as gasoline and light oil Torque Member Check the torque member for rust, wear, cracks or damage Replace the torque member if any abnormal condition is detected Piston Check the piston for rust, wear, cracks or damage Replace the piston if any abnormal condition is detected CAUTION: A piston sliding surface is plated Never polish with sandpaper Sliding Pin Bolt and Sliding Pin Boot Check the sliding pin bolts and sliding pin boots for rust, wear, cracks or damage Replace the parts if any abnormal condition is detected ADJUSTMENT AFTER INSTALLATION Brake Burnishing Procedure Revision: 2012 June BR-46 2013 ROGUE REAR DISC BRAKE < REMOVAL AND INSTALLATION > Burnish contact surfaces between disc rotors and pads according to the following procedure after refinishing or replacing disc rotor, or if a soft pedal occurs at very low mileage CAUTION: • Be careful of vehicle speed because the brake does not operate firmly/securely until pad and disc rotor are securely fitted • Only perform this procedure under safe road and traffic conditions Use extreme caution Drive vehicle on straight, flat road Depress brake pedal with the power to stop vehicle within to seconds until the vehicle stops Drive without depressing brake for a few minutes to cool the brake Repeat steps to until pad and disc rotor are securely fitted A B C D E BR G H I J K L M N O P Revision: 2012 June BR-47 2013 ROGUE SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) General Specifications INFOID:0000000008280274 Unit: mm (in) Cylinder bore diameter Front brake 60.33 (2.375) Pad length × width × thickness 123.6 × 47.5 × 11.0 (4.87 × 1.870 × 0.433) Rotor outer diameter × thickness 296 × 26.0 (11.65 × 1.024) Cylinder bore diameter Rear brake 34.93 (1.375) Pad length × width × thickness 83.0 × 31.9 × 8.5 (3.268 × 1.256 × 0.335) Rotor outer diameter × thickness Master cylinder Cylinder bore diameter Control valve Valve type Brake booster Diaphragm diameter 292 × 16.0 (11.50 × 0.630) 23.8 (15/16) Electric brake force distribution 278 (10.94) Refer to MA-15, "FOR NORTH AMERICA : Fluids and Lubricants" (for USA and Canada), MA-16, "FOR MEXICO : Fluids and Lubricants" (for Mexico) Recommended brake fluid Brake Pedal INFOID:0000000008280275 Unit: mm (in) Item Standard Brake pedal height 183.7 – 193.7 (7.23 – 7.63) Clearance between stopper rubber and stop lamp switch and ASCD brake switch threaded end Brake pedal play 0.10 – 1.96 (0.0039 – 0.0772) 3.0 – 11.0 (0.118 – 0.433) Depressed brake pedal height [Depressing 490 N (50 kg, 110 lb) while turning the engine ON] 65 (2.56) or more Brake Booster INFOID:0000000008280276 Unit: mm (in) Item Standard Input rod length 153.2 – 154.2 (6.03 – 6.07) Front Disc Brake INFOID:0000000008280277 Unit: mm (in) Item Brake pad Disc rotor Limit Wear limit thickness 2.0 (0.079) Wear limit thickness 24.0 (0.945) Thickness variation (measured at positions) 0.020 (0.0008) Runout limit (with it attached to the vehicle) 0.035 (0.0014) Rear Disc Brake INFOID:0000000008280278 Unit: mm (in) Item Brake pad Limit Wear limit thickness Revision: 2012 June 1.5 (0.059) BR-48 2013 ROGUE SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) Item Limit Wear limit thickness Disc rotor A 14.0 (0.551) Thickness variation (measured at positions) 0.020 (0.0008) Runout limit (with it attached to the vehicle) 0.070 (0.0028) B C D E BR G H I J K L M N O P Revision: 2012 June BR-49 2013 ROGUE