Tài liệu hướng dẫn sửa chữa xe Nissan urvan esm tai lieu sua chua phan 5 . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả, hợp lý, kịp thời
ENGINE SECTION STR STARTING SYSTEM A STR C D E CONTENTS PRECAUTION DTC/CIRCUIT DIAGNOSIS 12 PRECAUTIONS B TERMINAL CIRCUIT 12 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" Diagnosis Procedure .12 PREPARATION PREPARATION Commercial Service Tools SYSTEM DESCRIPTION COMPONENT PARTS Component Parts Location Starter motor SYSTEM System Description (M/T Models) System Description (A/T Models) WIRING DIAGRAM STARTING SYSTEM Wiring Diagram (A/T models) Wiring Diagram (M/T models) BASIC INSPECTION 10 DIAGNOSIS AND REPAIR WORK FLOW 10 Work Flow 10 F G S TERMINAL CIRCUIT 14 Diagnosis Procedure .14 H SYMPTOM DIAGNOSIS 16 STARTING SYSTEM 16 Symptom Table .16 I REMOVAL AND INSTALLATION 17 STARTER MOTOR 17 QR20DE, QR25DE .17 QR20DE, QR25DE : Exploded View .17 QR20DE, QR25DE : Removal and Installation .18 QR20DE, QR25DE : Inspection and Adjustment 20 J K L YD25DDTI 23 YD25DDTi : Exploded View .23 YD25DDTi : Removal and Installation .25 YD25DDTi : Inspection and Adjustment 25 M SERVICE DATA AND SPECIFICATIONS (SDS) 30 N SERVICE DATA AND SPECIFICATIONS (SDS) 30 Starter Motor 30 O P Revision: 2012 November STR-1 E26 PRECAUTIONS < PRECAUTION > PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000008703542 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual WARNING: Always observe the following items for preventing accidental activation • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer • Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module, see “SRS AIR BAG” • Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS WARNING: Always observe the following items for preventing accidental activation • When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with a hammer Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury • When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the battery, and wait at least minutes before performing any service Revision: 2012 November STR-2 E26 PREPARATION < PREPARATION > PREPARATION A PREPARATION Commercial Service Tools INFOID:0000000008695579 Tool name Description STR C Power tool D Loosening bolts, nuts and screws E PIIB1407E F G H I J K L M N O P Revision: 2012 November STR-3 E26 COMPONENT PARTS < SYSTEM DESCRIPTION > SYSTEM DESCRIPTION COMPONENT PARTS Component Parts Location INFOID:0000000008695582 M/T models JMBIA4457ZZ No Component IPDM E/R Function CPU inside IPDM E/R controls starter control relay Refer to PCS-4, "Component Parts Location" (With Nissan Anti-Theft System) or PCS-34, "Component Parts Location" (Without Nissan Anti-Theft System) for detailed installation location Clutch interlock switch* Starter motor — Refer to STR-5, "Starter motor" *: Not applicable A/T models Revision: 2012 November STR-4 E26 COMPONENT PARTS < SYSTEM DESCRIPTION > A STR C D E F G H I JMBIA4458ZZ A/T assembly No J Component Function BCM* K — IPDM E/R CPU inside IPDM E/R controls starter control relay Refer to PCS-34, "Component Parts Location" for detailed installation location Starter motor Refer to STR-5, "Starter motor" TCM TCM supplies power to starter control relay inside IPDM E/R when the selector lever is shifted to the P or N position Refer to TM-85, "A/T CONTROL SYSTEM : Component Parts Location" for detailed installation location L *: Not applicable N Starter motor INFOID:0000000008695583 The starter motor plunger closes and the motor is supplied with battery power, which in turn cranks the engine, when the “S” terminal is supplied with electric power • “B” terminal: The “B” terminal is constantly supplied with battery power • “S” terminal: The starter motor magnetic switch (“S” terminal) is supplied with power when the cranking condition is satisfied O P JMBIA4360ZZ Revision: 2012 November M STR-5 E26 SYSTEM < SYSTEM DESCRIPTION > SYSTEM System Description (M/T Models) INFOID:0000000008696205 SYSTEM DIAGRAM JMBIA4467GB SYSTEM DESCRIPTION For Models With Nissan Anti-Theft System • When ignition switch is ON or START, power is supplied to starter control relay • When engine cranking condition is satisfied, then battery power is supplied to starter motor (“S” terminal) through starter control relay For Models Without Nissan Anti-Theft System When ignition switch is START, battery power is supplied to starter motor (“S” terminal) Revision: 2012 November STR-6 E26 SYSTEM < SYSTEM DESCRIPTION > System Description (A/T Models) INFOID:0000000008695587 A SYSTEM DIAGRAM STR C D E F G H JMBIA4466GB I SYSTEM DESCRIPTION • When selector lever is P or N, power is supplied to starter control relay by TCM And IPDM E/R (CPU) detect selector lever P/N condition by the inputted signal • When engine cranking condition is satisfied, then battery power is supplied to starter motor (“S” terminal) through starter control relay J K L M N O P Revision: 2012 November STR-7 E26 STARTING SYSTEM < WIRING DIAGRAM > WIRING DIAGRAM STARTING SYSTEM Wiring Diagram (A/T models) INFOID:0000000008718225 For connector terminal arrangements, harness layouts, and alphabets in a described in wiring diagram), refer to GI-12, "Connector Information" (option abbreviation; if not JRBWC1651GB Revision: 2012 November STR-8 E26 STARTING SYSTEM < WIRING DIAGRAM > Wiring Diagram (M/T models) INFOID:0000000008695589 A For connector terminal arrangements, harness layouts, and alphabets in a described in wiring diagram), refer to GI-12, "Connector Information" (option abbreviation; if not STR C D E F G H I J K L M N O P JRBWC2002GB Revision: 2012 November STR-9 E26 DIAGNOSIS AND REPAIR WORK FLOW < BASIC INSPECTION > BASIC INSPECTION DIAGNOSIS AND REPAIR WORK FLOW Work Flow INFOID:0000000008695590 DETAILED FLOW NOTE: If any malfunction is found, immediately disconnect the battery cable from the negative terminal 1.CHECK ENGINE START Crank the engine and check that the engine starts Does the engine start? YES >> GO TO NO >> GO TO 2.CHECK THAT THE STARTER MOTOR STOPS Check that the starter motor stops after starting the engine Does the starter motor stop? YES >> INSPECTION END NO >> Replace magnetic switch 3.CHECK THE ENGINE SPEED WITH CRANKING Check that the engine runs at cranking Does engine turn by cranking? YES >> GO TO NO >> GO TO 4.CHECK THE ENGINE SPEED WITH CRANKING Check that the engine speed is not low at cranking Does engine turn normally? YES >> Check ignition/fuel system NO >> Check charge condition, corrosion and connection condition of the battery Refer to PG-120, "Work Procedure" 5.CHECK STARTER MOTOR ACTIVATION Check that the starter motor runs at cranking Does starter motor turn? YES >> GO TO NO >> GO TO 6.CHECK STARTER MOTOR UNIT Remove starter motor Check that the gear shaft of starter motor rotates Does gear shaft turn? YES >> Check pinion clutch Refer to STR-20, "QR20DE, QR25DE : Inspection and Adjustment" or STR25, "YD25DDTi : Inspection and Adjustment" NO >> Check reduction gear, armature and gear shaft 7.CHECK POWER SUPPLY CIRCUIT Check the following conditions • Fuse and fusible link • Charge condition, corrosion and connection condition of the battery Refer to PG-120, "Work Procedure" Are these inspection results normal? YES >> GO TO NO >> Repair as needed Revision: 2012 November STR-10 E26 STEERING GEAR AND LINKAGE < REMOVAL AND INSTALLATION > RHD models A B C D E F ST H JSGIA1058GB Outer socket Lock nut Boot clamp Boot Boot clamp Inner socket Tube Dust cover Low pressure piping Insulator Gear housing assembly I J : Always replace after every disassembly : N·m (kg-m, ft-lb) K 1: Apply Genuine Liquid Gasket, Three Bond 1324 or equivalent 2: Apply Genuine Liquid Gasket, Three Bond 1215 or equivalent L : Apply multi-purpose grease Removal and Installation INFOID:0000000008703250 M REMOVAL Set the vehicle to the straight-ahead position Remove tires Refer to WT-6, "Removal and Installation" Remove cotter pin, and then loosen the nut Remove steering outer socket from steering knuckle so as not to damage ball joint boot using a ball joint remover (A) (commercial service tool) CAUTION: Temporarily tighten the nut to prevent damage to threads and to prevent the ball joint remover from suddenly coming off Remove high pressure piping and return hose of hydraulic piping, and then drain power steering fluid CAUTION: Never reuse drained power steering fluid Revision: 2012 November ST-27 N O P JSGIA1011ZZ E26 STEERING GEAR AND LINKAGE < REMOVAL AND INSTALLATION > Remove steering high pressure piping bracket from front steering gear assembly Separate steering shaft from steering gear assembly Refer to ST-22, "Removal and Installation" Remove steering gear assembly mounting bolt Remove steering gear assembly INSTALLATION Note the following, and install in the reverse order of removal CAUTION: Spiral cable may be cut if steering wheel turns while separating steering column assembly and steering gear assembly Be sure to secure steering wheel using string to avoid turning • When installing low pressure hose, refer to the figure CAUTION: • Never apply fluid to the hose and tube • Insert hose securely until it contacts spool of tube • Leave clearance (L) when installing clamp L : – mm (0.12 – 0.31 in) JSGIA0118ZZ • After installation, bleed air from the steering hydraulic system Refer to ST-8, "Inspection" • Perform final tightening of nuts and bolts on each part under unladen conditions with tires on level ground when removing steering gear assembly Check wheel alignment Refer to FSU-6, "Inspection" Disassembly and Assembly INFOID:0000000008703251 DISASSEMBLY CAUTION: • Disassemble and assemble steering gear assembly by fixing the mounting area with a vise using copper plates • Clean steering gear assembly with kerosene before disassembling Be careful to avoid splashing or applying any kerosene over connector of discharge port or return port Remove low pressure piping Remove tubes from gear housing assembly Remove washer Remove insulator from gear housing assembly, using drift (commercial service tool) Remove dust cover from gear housing assembly Loosen outer socket lock nut, and remove outer socket Remove boot clamps, and then remove boot from inner socket CAUTION: Never damage inner socket and gear housing assembly when removing boot Inner socket and gear housing assembly must be replaced if inner socket and gear housing assembly are damaged because it may cause foreign material interfusion Remove inner socket spacer from gear housing assembly ASSEMBLY CAUTION: • Disassemble and assemble steering gear assembly by fixing the mounting area with a vise using copper plates • Clean steering gear assembly with kerosene before disassembling Be careful to avoid splashing or applying any kerosene over connector of discharge port or return port Install inner socket to gear housing assembly Revision: 2012 November ST-28 E26 STEERING GEAR AND LINKAGE < REMOVAL AND INSTALLATION > Decide on the neutral position of the rack stroke (L) A Rack stroke neutral position (L) : Refer to ST-40, "Steering Gear And Linkage" Install dust cover to gear housing assembly Install tubes to gear housing assembly Install low pressure piping Install insulator to gear housing assembly, using drift (commercial service tool) CAUTION: • When installing, never incline insulator • Install insulator until it becomes flush with the gear housing assembly Install washer Install large end of boot to gear housing assembly Install small end of boot to inner socket boot mounting groove 10 Install boot clamp to boot small end B C SGIA0877E D E F ST H SGIA1325E I 11 Adjust inner socket to standard length (L), and then tighten lock nut to the specified torque Check length again after tightening lock nut J Inner socket length (L) : Refer to ST-40, "Steering Gear And Linkage" K JPGIA0187ZZ CAUTION: • Adjust toe-in after this procedure The length achieved after toe-in adjustment is not necessary the above value • When tightening the lock nut , be sure to fix outer socket with a wrench or an equivalent to prevent the ball joint from getting contact with the knuckle L M N O P JSGIA0538ZZ Inspection INFOID:0000000008703252 INSPECTION AFTER INSTALLATION • Check if steering wheel turns smoothly when it is turned several times fully to the end of the left and right Revision: 2012 November ST-29 E26 STEERING GEAR AND LINKAGE < REMOVAL AND INSTALLATION > • Check the steering wheel play, neutral position steering wheel, steering wheel turning force, and front wheel turning angle Refer to ST-10, "Inspection" • Check the fluid level, fluid leakage, and air bleeding hydraulic system Refer to ST-8, "Inspection" INSPECTION AFTER DISASSEMBLY Boot Check boot for cracks, and replace it if a malfunction is detected Gear Housing Assembly Check gear housing assembly for damage and scratches (inner wall) Replace if there are Outer Socket and Inner Socket Check the following items and replace the component if it does not meet the standard BALL JOINT SWINGING TORQUE • Hook a spring balance at the point and pull the spring balance Make sure that the spring balance reads the specified value when ball stud and inner socket start to move Replace outer socket and inner socket if they are outside the standard Measuring point of outer socket : Ball stud upper side Measuring point of inner socket : Point Swinging force (Spring balance measurement) shown in the figure : Refer to ST-40, "Steering Gear And Linkage" JPGIA0188ZZ BALL JOINT ROTATING TORQUE • Make sure that the reading is within the following specified range using preload gauge (A) (SST: ST3127S000) Replace outer socket if the reading is outside the specified value Rotating torque : Refer to ST-40, "Steering Gear And Linkage" SGIA1382E BALL JOINT AXIAL END PLAY • Apply an axial load of 490 N (50 kg, 110 lb) to ball stud Using a dial indicator, measure amount of stud movement, and then make sure that the value is within the following specified range Replace outer socket and inner socket if the measured value is outside the standard Axial end play : Refer to ST-40, "Steering Gear And Linkage" JSGIA0109ZZ Revision: 2012 November ST-30 E26 POWER STEERING OIL PUMP < REMOVAL AND INSTALLATION > POWER STEERING OIL PUMP A QR20DE, QR25DE QR20DE, QR25DE : Exploded View INFOID:0000000008703253 B C D E F ST JSGIA1059GB Bracket Power steering oil pump Pulley Washer Bracket H : N·m (kg-m, ft-lb) QR20DE, QR25DE : Removal and Installation INFOID:0000000008703254 I REMOVAL Drain power steering fluid from reservoir tank Loosen drive belt Refer to EM-20, "Removal and Installation" Remove drive belt from oil pump pulley Remove copper washers and eye bolt (drain fluid from their pipings) Refer to ST-36, "QR20DE, QR25DE : Exploded View" Remove suction hose (drain fluid from their pipings) Refer to ST-36, "QR20DE, QR25DE : Exploded View" Remove power steering oil pump assembly Remove pulley Remove bracket J K L M INSTALLATION Note the following, and install in the reverse order of removal • When installing suction hoses, refer to the figure CAUTION: • Never apply fluid to the hose and tube • Insert hose securely until it contacts spool of tube • Leave clearance (L) when installing clamp L N O P : – mm (0.12 – 0.31 in) JSGIA0118ZZ Revision: 2012 November ST-31 E26 POWER STEERING OIL PUMP < REMOVAL AND INSTALLATION > • When installing eye bolt and copper washers to oil pump , refer to the figure CAUTION: • Never reuse copper washer • Apply power steering fluid to around copper washer, then install eye bolt • Install eye bolt with eye joint (assembled to high pressure hose) protrusion facing with pump side cutout, and then tighten it to the specified torque after tightening by hand Refer to ST-36, "QR20DE, QR25DE : Exploded View" • Securely insert harness connector to pressure sensor JSGIA0224ZZ • Adjust belt tension Refer to EM-22, "Adjustment" • Check fluid level, fluid leakage and air bleeding hydraulic system after the installation Refer to ST-8, "Inspection" QR20DE, QR25DE : Inspection INFOID:0000000008703255 INSPECTION AFTER REMOVAL Check oil pump assembly for damage or other malfunctions Replace if necessary INSPECTION AFTER INSTALLATION • Check oil pump assembly for damage or other malfunctions Replace if necessary • Check the fluid level and check for leakage Refer to ST-8, "Inspection" • Bleed the hydraulic system Refer to ST-8, "Inspection" Relief Oil Pressure CAUTION: Make sure that belt tension is normal before starting the following procedure Connect the oil pressure gauge (A) (SST: KV48103500) and the adapter set (B) (SST: KV48102500) between oil pump discharge port and high-pressure piping Bleed air from the hydraulic circuit while opening valve fully Refer to ST-8, "Inspection" Start engine Run engine until oil temperature reaches 50 to 80°C (122 to 176°F) CAUTION: • Leave the valve of the oil pressure gauge fully open while starting and running engine If engine is started with the valve closed, the hydraulic pressure in oil pump goes up to the relief pressure along with unusual increase of oil temperature • Be sure to keep hose clear of belts and other parts when engine is started Fully close the oil pressure gauge valve with engine at idle and measure the relief oil pressure Relief oil pressure : Refer to ST-41, "Oil Pump" CAUTION: Never keep valve closed for 10 seconds or longer Open the valve slowly after measuring Replace oil pump if the relief oil pressure is outside the standard Refer to ST-31, "QR20DE, QR25DE : Removal and Installation" Disconnect the oil pressure gauge from hydraulic circuit Revision: 2012 November ST-32 JSGIA0930GB E26 POWER STEERING OIL PUMP < REMOVAL AND INSTALLATION > When installing eye bolt and copper washer to oil pump , refer to the figure CAUTION: • Never reuse copper washers • Apply power steering fluid or equivalent to around copper washer, then install eye bolt • Install eye bolt with eye joint (assembled to high pressure hose) protrusion facing with pump side cutout, and then tighten it to the specified torque after tightening by hand Refer to ST-36, "QR20DE, QR25DE : Exploded View" SGIA1379E • Securely insert harness connector to pressure sensor Check fluid level, fluid leakage and air bleeding hydraulic system after the installation Refer to ST-8, "Inspection" YD25DDTi A B C D E YD25DDTi : Exploded View INFOID:0000000008703256 F ST H I J JSGIA1060GB K Bracket Power steering oil pump Pulley Washer Bracket L : N·m (kg-m, ft-lb) YD25DDTi : Removal and Installation INFOID:0000000008703257 M REMOVAL Drain power steering fluid from reservoir tank Loosen drive belt Refer to EM-143, "Removal and Installation" Remove drive belt from oil pump pulley Remove copper washers and eye bolt (drain fluid from their pipings) Refer to ST-38, "YD25DDTi : Exploded View" Remove suction hose (drain fluid from their pipings) Refer to ST-38, "YD25DDTi : Exploded View" Remove power steering oil pump assembly Remove pulley Remove bracket INSTALLATION Note the following, and install in the reverse order of removal • When installing suction hoses, refer to the figure CAUTION: Revision: 2012 November ST-33 E26 N O P POWER STEERING OIL PUMP < REMOVAL AND INSTALLATION > • Never apply fluid to the hose and tube • Insert hose securely until it contacts spool of tube • Leave clearance (L) when installing clamp L : – mm (0.12 – 0.31 in) JSGIA0118ZZ • When installing eye bolt and copper washers to oil pump , refer to the figure CAUTION: • Never reuse copper washer • Apply power steering fluid to around copper washer, then install eye bolt • Install eye bolt with eye joint (assembled to high pressure hose) protrusion facing with pump side cutout, and then tighten it to the specified torque after tightening by hand Refer to ST-38, "YD25DDTi : Exploded View" • Adjust belt tension Refer to EM-145, "Adjustment" • Check fluid level, fluid leakage and air bleeding hydraulic system after the installation Refer to ST-8, "Inspection" YD25DDTi : Inspection JSGIA0224ZZ INFOID:0000000008703258 INSPECTION AFTER REMOVAL Check oil pump assembly for damage or other malfunctions Replace if necessary INSPECTION AFTER INSTALLATION • Check oil pump assembly for damage or other malfunctions Replace if necessary • Check the fluid level and check for leakage Refer to ST-8, "Inspection" • Bleed the hydraulic system Refer to ST-8, "Inspection" Relief Oil Pressure CAUTION: Make sure that belt tension is normal before starting the following procedure Revision: 2012 November ST-34 E26 POWER STEERING OIL PUMP < REMOVAL AND INSTALLATION > Connect the oil pressure gauge (A) (SST: KV48103500) and the adapter set (B) (SST: KV48102500) between oil pump discharge port and high-pressure piping Bleed air from the hydraulic circuit while opening valve fully Refer to ST-8, "Inspection" Start engine Run engine until oil temperature reaches 50 to 80°C (122 to 176°F) CAUTION: • Leave the valve of the oil pressure gauge fully open while starting and running engine If engine is started with the valve closed, the hydraulic pressure in oil pump goes up to the relief pressure along with unusual increase of oil temperature • Be sure to keep hose clear of belts and other parts when engine is started Fully close the oil pressure gauge valve with engine at idle and measure the relief oil pressure Relief oil pressure A B C D E : Refer to ST-41, "Oil Pump" CAUTION: Never keep valve closed for 10 seconds or longer Open the valve slowly after measuring Replace oil pump if the relief oil pressure is outside the standard Refer to ST-33, "YD25DDTi : Removal and Installation" Disconnect the oil pressure gauge from hydraulic circuit When installing eye bolt and copper washer to oil pump , refer to the figure CAUTION: • Never reuse copper washers • Apply power steering fluid or equivalent to around copper washer, then install eye bolt • Install eye bolt with eye joint (assembled to high pressure hose) protrusion facing with pump side cutout, and then tighten it to the specified torque after tightening by hand Refer to ST-38, "YD25DDTi : Exploded View" Check fluid level, fluid leakage and air bleeding hydraulic system after the installation Refer to ST-8, "Inspection" F ST JSGIA0930GB H I J K SGIA1379E L M N O P Revision: 2012 November ST-35 E26 HYDRAULIC LINE < REMOVAL AND INSTALLATION > HYDRAULIC LINE QR20DE, QR25DE QR20DE, QR25DE : Exploded View INFOID:0000000008703259 LHD models JSGIA1094GB Oil cooler Clamp Low pressure hose Low pressure piping Copper washer Eye bolt High pressure piping Steering gear assembly Pressure sensor O-ring High pressure hose Power steering oil pump Suction hose Reservoir tank Reservoir cap Bracket Bushing Washer Return hose : Vehicle front : Always replace after every disassembly : N·m (kg-m, ft-lb) : N·m (kg-m, in-lb) Revision: 2012 November ST-36 E26 HYDRAULIC LINE < REMOVAL AND INSTALLATION > RHD models A B C D E F ST H I J K JSGIA1061GB Oil cooler Clamp Low pressure hose Low pressure piping Copper washer Eye bolt High pressure piping Steering gear assembly Pressure sensor O-ring High pressure hose Power steering oil pump Suction hose Reservoir tank Reservoir cap Bracket Bushing Washer L M N Return hose : Vehicle front : Always replace after every disassembly O : N·m (kg-m, ft-lb) : N·m (kg-m, in-lb) P YD25DDTi Revision: 2012 November ST-37 E26 HYDRAULIC LINE < REMOVAL AND INSTALLATION > YD25DDTi : Exploded View INFOID:0000000008703260 LHD models JSGIA1095GB Oil cooler Clamp Low pressure hose Low pressure piping Copper washer Eye bolt O-ring Steering gear assembly High pressure piping High pressure hose Power steering oil pump Suction hose Reservoir tank Reservoir cap Bracket Bushing Washer Return hose : Vehicle front : Always replace after every disassembly : N·m (kg-m, ft-lb) : N·m (kg-m, in-lb) Revision: 2012 November ST-38 E26 HYDRAULIC LINE < REMOVAL AND INSTALLATION > RHD models A B C D E F ST H I J K JSGIA1100GB Oil cooler Clamp Low pressure hose Low pressure piping Copper washer Eye bolt High pressure piping Steering gear assembly High pressure hose Power steering oil pump Suction hose Reservoir tank Reservoir cap Bracket Bushing Washer Return hose L M N : Vehicle front : Always replace after every disassembly : N·m (kg-m, ft-lb) O : N·m (kg-m, in-lb) P Revision: 2012 November ST-39 E26 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) General Specifications INFOID:0000000008752220 Steering gear model PR32T Fluid capacity (Approx.) (lmp qt) 1.0 (7/8) Steering Wheel INFOID:0000000008703261 Item Standard Steering wheel axial end play mm (0 in) Steering wheel play on the outer circumference – 35 mm (0 – 1.38 in) Steering wheel turning torque 7.45 N·m (0.76 kg-m, 66 in-lb) Steering Angle INFOID:0000000008703262 Unit: Degree minute (Decimal degree) Item Inner wheel Outer wheel Standard Minimum 34° 00′ (34.0°) Nominal 37° 00′ (37.0°) Maximum 38° 00′ (38.0°) Nominal 32° 30′ (32.5°) Steering Column INFOID:0000000008703263 Item Standard Rotating torque 0.39 N·m (0.04 kg-m, in-lb) or less Tilt operating range* 35 mm (1.38 in) *: For measuring position, refer to ST-13, "Inspection" Steering Transfer Gear INFOID:0000000008703265 Unit: N·m (kg-m, in-lb) Item Standard Rotating torque 0.17 – 0.37 (0.02 – 0.03, – 3) Steering Shaft INFOID:0000000008703266 Unit: mm (in) Item Standard Steering shaft length* 85 (3.35) or more *: For measuring position, refer to ST-24, "Inspection" Steering Gear And Linkage INFOID:0000000008703267 Item Standard Rack sliding force Revision: 2012 November 161 – 221 N (16.4 – 22.6 kg-f, 36.2 – 49.7 lb-f) ST-40 E26 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) Outer socket ball joint Item Standard Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, – 25 in-lb) Swing force* (Spring balance measurement) A 4.81 – 47 N (0.49 – 4.79 kg-f, 1.08 – 10.57 lb-f) B Axial end play 0.5 mm (0.020 in) or less Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, – 25 in-lb) C * Inner socket ball joint Swing force (Spring balance measurement) Axial end play 1.0 – 7.8 N (0.11 – 0.79 kg-m-f, 0.22 – 1.75 lb-f) 0.2 mm (0.008 in) or less Inner socket length D 146 mm (5.75 in) or less Rack stroke neutral position 78.0 mm (3.07 in) Oil Pump INFOID:0000000008703268 E Unit: kPa (kg/cm2, psi) Item F Standard Relief oil pressure 8,400 – 9,200 (85.6 – 93.8, 1.218 – 1.334) ST H I J K L M N O P Revision: 2012 November ST-41 E26