Đang tải... (xem toàn văn)
Tài liệu hướng dẫn sửa chữa Hệ thống ly hợp trên xe Hilux 2015 2018 manual clutch he thong ly hop . Cung cấp các thông tin cần thiết cho Kỹ thuật viên các thông tin cần thiết để tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hợp lý
Print-Toyota Service Information 11/3/17, 7'22 pm Print Exit CLUTCH CLUTCH ACCUMULATOR COMPONENTS ILLUSTRATION *1 *3 CLUTCH ACCUMULATOR ASSEMBLY ACCUMULATOR TO FLEXIBLE HOSE TUBE *2 - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) * For use with union nut wrench MASTER CYLINDER TO FLEXIBLE HOSE TUBE - N*m (kgf*cm, ft.*lbf) : Specified torque - - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJUK.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'22 pm © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MJUK.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'22 pm Print Exit CLUTCH CLUTCH ACCUMULATOR INSTALLATION PROCEDURE 1.INSTALL CLUTCH ACCUMULATOR ASSEMBLY a 31490 Install the clutch accumulator assembly with the nuts Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) b *a Torque Wrench Fulcrum Length Using a union nut wrench, connect the master cylinder to flexible hose tube and accumulator to flexible hose tube Torque: Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf) HINT: · · Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf) 2.BLEED AIR FROM CLUTCH PIPE LINE Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING 3.CHECK FOR CLUTCH FLUID LEAKAGE HINT: Check for leaks in the clutch system https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJUJ.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'22 pm 4.CHECK FLUID LEVEL IN RESERVOIR Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJUJ.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'22 pm Print Exit CLUTCH CLUTCH ACCUMULATOR REMOVAL PROCEDURE 1.REMOVE CLUTCH ACCUMULATOR ASSEMBLY 31490 a Using a union nut wrench, disconnect the master cylinder to flexible hose tube and accumulator to flexible hose tube b Remove the nuts and clutch accumulator assembly © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000MJUL.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'19 pm Print Exit CLUTCH CLUTCH MASTER CYLINDER(w/ Turn Over) COMPONENTS ILLUSTRATION *A w/o Intelligent Manual Transmission *B w/ Master Cylinder Bracket *1 CLUTCH MASTER CYLINDER ASSEMBLY *2 CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE *3 CLUTCH RESERVOIR TUBE *4 MASTER CYLINDER BRACKET *5 *7 CLEVIS PIN CLIP *6 - GASKET - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) ● N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part * For use with union nut wrench MP grease - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJU8.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'19 pm *A w/ Intelligent Manual Transmission *B *1 CLUTCH MASTER CYLINDER ASSEMBLY *2 *3 CLUTCH RESERVOIR TUBE *4 *5 *7 MASTER CYLINDER BRACKET GASKET *6 *8 Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) ● w/ Master Cylinder Bracket CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE INTELLIGENT MANUAL TRANSMISSION CONNECTOR CLEVIS PIN CLIP N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part * For use with union nut wrench MP grease - - © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MJU8.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'20 pm Print Exit CLUTCH CLUTCH MASTER CYLINDER(w/ Turn Over) INSTALLATION CAUTION / NOTICE / HINT HINT: · · Use the same procedure for RHD and LHD vehicles The procedure listed below is for LHD vehicles PROCEDURE 1.INSTALL CLUTCH MASTER CYLINDER ASSEMBLY 31410 a w/o Master Cylinder Bracket: i Install a new gasket and the clutch master cylinder assembly with the nuts Torque: 18.4 N*m (188 kgf*cm, 14 ft.*lbf) b w/ Master Cylinder Bracket: i Install new gaskets, the master cylinder bracket and the clutch master cylinder assembly with the nuts Torque: 18.4 N*m (188 kgf*cm, 14 ft.*lbf) 2.CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS Click hereDrivetrain>CLUTCH>CLUTCH PEDAL>INSTALLATION 3.CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE 31481 https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJU7.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'20 pm a *A w/o Intelligent Manual Transmission *B w/ Intelligent Manual Transmission *a Torque Wrench Fulcrum Length Using a union nut wrench, connect the clutch master cylinder to flexible hose tube Torque: Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf) HINT: · · Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf) 4.CONNECT CLUTCH RESERVOIR TUBE a 31434 Connect the clutch reservoir tube to the clutch master cylinder assembly, and slide the clip to secure it NOTICE: Connect the clutch reservoir hose so that it is not twisted 5.CONNECT INTELLIGENT MANUAL TRANSMISSION CONNECTOR (w/ Intelligent Manual Transmission) a Connect the intelligent manual transmission connector to the clutch master cylinder assembly 6.BLEED CLUTCH PIPE LINE https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJU7.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 7'20 pm Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING 7.CHECK FOR CLUTCH FLUID LEAKAGE HINT: Check for leaks in the clutch system 8.INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY 31301 Click hereDrivetrain>CLUTCH>CLUTCH PEDAL>ADJUSTMENT 9.CHECK FLUID LEVEL IN RESERVOIR Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJU7.html?PUB_TYPE=RM&MODE=1 Page of