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Tài liệu hướng dẫn các thông tin chung về tài liệu sửa chữa xe Hilux 2015 2018 manual general information thong tin chung . Cung cấp các thông tin cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác
Print-Toyota Service Information 11/3/17, 4(08 pm Print Exit MAINTENANCE BRAKE GENERAL MAINTENANCE PROCEDURE 1.INSPECT BRAKE PEDAL AND PARKING BRAKE a Inspect the brake pedal and parking brake Type See procedure Brake pedal ( ) Parking brake ( ) 2.INSPECT BRAKE LINE PIPES AND HOSES HINT: Work in a well-lighted area Turn the front wheels fully to the right or left before beginning the inspection a Using a mirror, check the entire circumference and length of the brake lines and hoses for: · · · · · · · · Damage Wear Deformation Cracks Corrosion Leaks Bends Twists b Check all the clamps for tightness and the connections for leakage c Check that the hoses and lines are not near sharp edges, moving parts or the exhaust system d Check that the lines are installed properly and pass through the center of the grommets 3.INSPECT BRAKE PADS AND DISCS a Check the front brake pads and discs Type See procedure for 4WD and PreRunner ( ) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000TC2N.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 4(08 pm for 15 inch Front Disc Brake 2WD ( ) for 16 inch Front Disc Brake 2WD ( ) 4.INSPECT BRAKE LININGS AND DRUMS a Check the rear brake linings and drums Type See procedure for 2WD ( ) for 4WD and PreRunner ( ) 5.INSPECT BRAKE FLUID a Inspect the brake fluid Type See procedure w/ VSC ( ) w/o VSC ( ) w/o ABS ( ) 6.REPLACE BRAKE FLUID a Replace the brake fluid Type See procedure w/ VSC ( ) w/o VSC ( ) w/o ABS ( ) 7.INSPECT VACUUM PUMP a Inspect the vacuum pump Type See procedure for 1GD-FTV, 2GD-FTV ( ) for 1KD-FTV, 2KD-FTV ( ) for 5L-E ( ) © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000TC2N.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 4(08 pm Print Exit MAINTENANCE CHASSIS GENERAL MAINTENANCE PROCEDURE 1.INSPECT CLUTCH FLUID a Inspect the clutch fluid Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING 2.INSPECT POWER STEERING FLUID a Inspect the power steering fluid Click hereSteering>POWER ASSIST SYSTEMS>POWER STEERING SYSTEM>ON-VEHICLE INSPECTION 3.INSPECT STEERING LINKAGE AND GEAR HOUSING a Check the steering wheel free play b Check the steering linkage for looseness or damage i Check that the tie rod ends not have excessive play ii Check that the dust seals and boots are not damaged iii Check that the boot clamps are not loose iv Check that the steering gear housing is not damaged v Check that the connectors are properly connected to the steering gear housing 4.LUBRICATE PROPELLER SHAFT AND TIGHTEN BOLTS (for TMT Made) a b Lubricate the propeller shaft by referring to the lubrication chart Before pumping in grease, wipe off any mud and dust on the grease fitting Type See procedure Front propeller shaft ( ) Propeller shaft ( ) Tighten the bolts of the propeller shaft Type See procedure Front propeller shaft ( ) Propeller shaft ( ) 5.LUBRICATE PROPELLER SHAFT AND TIGHTEN BOLTS (for TSAM Made) a Lubricate the propeller shaft by referring to the lubrication chart Before pumping in grease, wipe off any mud and dust on the grease fitting Type See procedure https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000TC1C.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information b 11/3/17, 4(08 pm Front propeller shaft ( ) Propeller shaft ( ) Tighten the bolts of the propeller shaft Type See procedure Front propeller shaft ( ) Propeller shaft ( ) 6.INSPECT DRIVE SHAFT BOOTS a Check the drive shaft boots for loose clamps, grease leakage, kinks or damage 7.INSPECT BALL JOINTS AND DUST COVERS a Inspect the ball joints for excessive looseness i Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires ii Lower the vehicle until the front coil spring has about half its ordinary load Place stands under the vehicle for safety iii Check that the front wheels are pointing straight ahead Use wheel chocks on all wheels iv Using a lever, pry up the end of the lower arm Check the amount of play Maximum ball joint vertical play: mm (0 in.) If there is any play, replace the ball joint b Check the dust cover for damage 8.INSPECT MANUAL TRANSMISSION OIL a Visually check the transmission for fluid leaks If fluid is leaking, find the cause and repair it Type See procedure R151 ( ) R151F ( ) RC60 / RC61 ( ) RC60F / RC61F ( ) 9.REPLACE MANUAL TRANSMISSION OIL a Replace the manual transmission fluid Type See procedure R151 ( ) R151F ( ) RC60 / RC61 ( ) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000TC1C.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information RC60F / RC61F 11/3/17, 4(08 pm ( ) 10.INSPECT AUTOMATIC TRANSMISSION FLUID a Visually check the transmission for fluid leaks If fluid is leaking, find the cause and repair it 11.REPLACE AUTOMATIC TRANSMISSION FLUID a Replace the automatic transmission fluid Type See procedure A750F ( ) AC60E ( ) AC60F ( ) 12.INSPECT AUTOMATIC TRANSMISSION FLUID COOLER HOSE AND CONNECTIONS (for AC60E, AC60F) a Check the automatic transmission fluid cooler hoses (oil coolerhoses) for cracks, leakage, loose connections and deformation 13.INSPECT TRANSFER OIL a Visually check the transfer for fluid leaks If fluid is leaking, find the cause and repair it b Inspect the transfer oil Click hereDrivetrain>VF2CM TRANSFER / 4WD / AWD>TRANSFER OIL>ON-VEHICLE INSPECTION 14.REPLACE TRANSFER OIL a Replace the transfer oil Click hereDrivetrain>VF2CM TRANSFER / 4WD / AWD>TRANSFER OIL>REPLACEMENT 15.INSPECT FRONT DIFFERENTIAL OIL a Visually check the differentia for fluid leaks If fluid is leaking, find the cause and repair it b Inspect the front differential oil Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL OIL>REPLACEMENT 16.REPLACE FRONT DIFFERENTIAL OIL a Replace the front differential oil Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL OIL>REPLACEMENT 17.INSPECT REAR DIFFERENTIAL OIL a Visually check the differentia for fluid leaks If fluid is leaking, find the cause and repair it https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000TC1C.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information b 11/3/17, 4(08 pm Inspect the rear differential oil Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL OIL>REPLACEMENT 18.REPLACE REAR DIFFERENTIAL OIL a Replace the rear differential oil Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL OIL>REPLACEMENT 19.INSPECT FRONT AND REAR SUSPENSION Type See procedure Front ( ) Rear ( ) © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000TC1C.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 4(09 pm Print Exit MAINTENANCE BODY GENERAL MAINTENANCE PROCEDURE 1.TIGHTEN BOLTS AND NUTS a Tighten the bolts and nuts on the chassis parts listed below, if necessary · · · · · · b Front axle and suspension Drivetrain Rear axle and suspension Brake system Engine mounting Other chassis parts Tighten the bolts and nuts on the body parts listed below, if necessary · · · · · · · Seat belt system Seats Doors and hood Body mountings Fuel tank Exhaust pipe system Other body parts 2.INSPECT TIRE AND INFLATION PRESSURE a 42652 Check the tires for wear and proper inflation pressure Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL SYSTEM>INSPECTION 3.INSPECT LIGHTS, HORN, WIPERS AND WASHERS 4.CLEAN OR REPLACE AIR CONDITIONING FILTER a Remove the air conditioning filter Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING FILTER>REMOVAL b Visually inspect the surface of the air conditioning filter c If the air conditioning filter is contaminated with foreign matter, clean or replace it according to the maintenance schedule NOTICE: Some filters are not able to be cleaned 5.INSPECT REFRIGERANT AMOUNT FOR AIR CONDITIONER Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>ON-VEHICLE INSPECTION 6.CORROSION INSPECTION 7.ROAD TEST https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M78A.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information a Check the engine and chassis for abnormal noises b Check that the brakes work properly and not drag c Check that the parking brake operates properly 11/3/17, 4(09 pm FINAL INSPECTION a Check the operation of the body parts i Hood · · ii Front doors · · iii Door locks operate properly Seats · · · vi Door locks operate properly Doors close properly Tail gate · v Door locks operate properly Doors close properly Rear doors · · iv Auxiliary catch operates properly Hood locks securely when closed Seat adjusts easily and locks securely in any position Front seatbacks lock securely in any position Fold-down rear seatbacks lock securely Be sure to deliver a clean car Make sure to check the following: · · · · · Steering wheel Shift lever knob All switches and knobs Door handles Seats © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M78A.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 4(08 pm Print Exit MAINTENANCE ENGINE GENERAL MAINTENANCE CAUTION / NOTICE / HINT HINT: Perform these procedures after the engine has cooled down PROCEDURE 1.INSPECT TIMING BELT (for 1KD-FTV, 2KD-FTV) HINT: This is for vehicles often used in excessively dusty conditions Inspect for cracks on the timing belt or abnormal wear on the timing pulley Then, remove sand and dust in the timing belt cover Type See procedure 1KD-FTV ( ) 2KD-FTV ( ) 2.REPLACE TIMING BELT Type See procedure 1KD-FTV ( ) 2KD-FTV ( ) 5L-E ( ) 3.INSPECT TIMING BELT PULLEY (for 1KD-FTV, 2KD-FTV) HINT: This is for vehicles often used in excessively dusty conditions Inspect for cracks on the timing belt or abnormal wear on the timing pulley Then, remove sand and dust in the timing belt cover Type See procedure 1KD-FTV ( ) 2KD-FTV ( ) 4.CLEAN TIMING BELT COVER (for 1KD-FTV, 2KD-FTV) HINT: This is for vehicles often used in excessively dusty conditions Inspect for cracks on the timing belt or abnormal wear on the timing pulley Then, remove sand and dust in the timing belt cover a Remove the timing belt cover b Check that the timing belt cover is not dirty c If cleaning a timing belt cover, blow compressed air to clean it https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000TBZW.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information d 11/3/17, 4(08 pm Reinstall the timing belt cover 5.INSPECT VALVE CLEARANCE Type See procedure 1GR-FE ( ) 1KD-FTV ( ) 2KD-FTV ( ) 5L-E ( ) 6.INSPECT DRIVE BELT Type See procedure 1GR-FE ( ) 1KD-FTV ( ) 1GD-FTV ( ) 2KD-FTV ( ) 2GD-FTV ( ) 5L-E ( ) 1TR-FE ( ) 2TR-FE ( ) 7.REPLACE DRIVE BELT (for 5L-E) a Replace the drive belt Click hereEngine / Hybrid System>5L-E ENGINE MECHANICAL>DRIVE BELT>REMOVAL 8.REPLACE ENGINE OIL AND OIL FILTER Type See procedure 1GR-FE ( ) 1KD-FTV ( ) 1GD-FTV ( ) 2KD-FTV ( ) 2GD-FTV ( ) 5L-E ( ) 1TR-FE ( ) 2TR-FE ( ) 9.INSPECT COOLING AND HEATER SYSTEM a Check that the radiator, condenser and/or intercooler is not blocked with leaves, dirt or insects, and clean them if necessary Also check the hose connection for the installation condition, corrosion, etc https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000TBZW.html?PUB_TYPE=RM&MODE=1 Page of