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Tài liệu hướng dẫn sửa chữa Hệ thống phanh trên xe Hilux 2015 2018 manual brake he thong phanh . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả
Print-Toyota Service Information 11/3/17, 9(54 pm Print Exit BRAKE SYSTEM (OTHER) BRAKE BOOSTER(w/ ABS) REMOVAL CAUTION / NOTICE / HINT HINT: · · Use the same procedure for RHD and LHD vehicles The procedure listed below is for LHD vehicles NOTICE: Make sure to release the vacuum from the brake booster before removing the brake master cylinder subassembly from the brake booster assembly PROCEDURE 1.DRAIN BRAKE FLUID NOTICE: Wash off brake fluid immediately if it comes in contact with any painted surface 2.REMOVE BRAKE PEDAL RETURN SPRING 47101A Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL>REMOVAL 3.REMOVE PUSH ROD PIN 47264A Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL>REMOVAL 4.REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS a Loosen the push rod clevis lock nut b Remove the brake master cylinder push rod clevis 47264D 5.DISCONNECT VACUUM HOSE a except 1TR-FE, 2TR-FE: Slide the clip and disconnect the vacuum hose from the brake vacuum check valve assembly b for 1TR-FE, 2TR-FE: Slide the clip and disconnect the vacuum hoses from each brake vacuum check valve assembly 6.REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY 47201 Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE MASTER CYLINDER(w/ ABS)>REMOVAL 7.REMOVE BRAKE BOOSTER ASSEMBLY a 44610 for Diesel: i Remove the brake vacuum check valve assembly from the brake booster assembly ii Remove the vacuum warning switch assembly from the brake booster assembly https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000MGIS.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 9(54 pm Click hereBrake>BRAKE SYSTEM (OTHER)>VACUUM WARNING SWITCH(for Diesel)>REMOVAL iii b for 1TR-FE, 2TR-FE: i Remove the brake vacuum check valve assemblies from the brake booster assembly ii c Remove the grommets from the brake booster assembly Remove the grommets from the brake booster assembly for 1GR-FE: i Remove the brake vacuum check valve assembly and grommet from the brake booster assembly d Remove the nuts e Pull out the brake booster assembly with the brake booster gasket NOTICE: Do not damage the brake lines 8.REMOVE BRAKE BOOSTER GASKET 44785 © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MGIS.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 10(01 pm Print Exit BRAKE (FRONT) FRONT BRAKE FLEXIBLE HOSE(for 4WD and Pre-Runner) COMPONENTS ILLUSTRATION *1 FRONT FLEXIBLE HOSE *3 BRAKE LINE - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) * For use with union nut wrench Non-reusable part - - ● *2 FRONT NO WHEEL CYLINDER TUBE LH © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MGKM.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 10(06 pm Print Exit BRAKE (FRONT) FRONT BRAKE FLEXIBLE HOSE(for 4WD and Pre-Runner) INSTALLATION CAUTION / NOTICE / HINT HINT: · · Use the same procedure for the RH and LH sides The procedures listed below is for the LH side PROCEDURE 1.INSTALL FRONT NO WHEEL CYLINDER TUBE LH 47343A a *a Torque Wrench Fulcrum Length Using a union nut wrench, install the front No wheel cylinder tube LH to the disc brake cylinder assembly LH Torque: Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf) HINT: · · Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf) NOTICE: · · Do not bend or damage the front No wheel cylinder tube LH Do not allow any foreign matter such as dirt and dust to enter the front No wheel cylinder tube LH from the connecting points 2.INSTALL FRONT FLEXIBLE HOSE a 47313A Attach new clips to the front flexible hose https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MGKO.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 10(06 pm b *a Torque Wrench Fulcrum Length Using a union nut wrench, connect the flexible hose to the brake line and front No wheel cylinder tube LH while holding the front flexible hose with a wrench Torque: Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf) HINT: · · Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf) NOTICE: · · Do not bend or damage the brake tube and front No wheel cylinder tube LH Do not allow any foreign matter such as dirt and dust to enter the brake tube and front No wheel cylinder tube LH from the connecting points 3.BLEED BRAKE LINE (w/ VSC) Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID(w/ VSC)>BLEEDING 4.BLEED BRAKE LINE (w/o VSC) Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID(w/o VSC)>BLEEDING 5.BLEED CLUTCH LINE (for Manual Transmission) Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING 6.INSTALL FRONT WHEEL Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL>INSTALLATION © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MGKO.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 10(01 pm Print Exit BRAKE (FRONT) FRONT BRAKE FLEXIBLE HOSE(for 4WD and Pre-Runner) REMOVAL CAUTION / NOTICE / HINT HINT: · · Use the same procedure for the RH and LH sides The procedure listed below is for the LH side PROCEDURE 1.REMOVE FRONT WHEEL Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL>REMOVAL 2.DRAIN BRAKE FLUID NOTICE: Wash off brake fluid immediately if it comes in contact with any painted surface 3.REMOVE FRONT FLEXIBLE HOSE a Disconnect the brake line from the front flexible hose with a union nut wrench while holding the front flexible hose with a wrench NOTICE: · · b 47313A Do not bend or damage the brake tube Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point Remove the clips and front flexible hose 4.REMOVE FRONT NO WHEEL CYLINDER TUBE LH 47343A https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MGKN.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information a 11/3/17, 10(01 pm Using a union nut wrench, remove the front No wheel cylinder tube LH from the disc brake cylinder assembly LH NOTICE: · · Do not bend or damage the front No wheel cylinder tube LH Do not allow any foreign matter such as dirt and dust to enter the front No wheel cylinder tube LH from the connecting points © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MGKN.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 9(59 pm Print Exit BRAKE (FRONT) FRONT BRAKE(for 4WD and Pre-Runner) COMPONENTS ILLUSTRATION *A for 15 inch Front Disc Brake (Type A) - - *1 CYLINDER BOOT *2 DISC BRAKE CYLINDER ASSEMBLY LH *3 NO FRONT ANTI-SQUEAL SHIM *4 FRONT DISC https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MGJY.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 9(59 pm *5 FRONT DISC BRAKE ANTI-RATTLE SPRING *7 *9 FRONT DISC BRAKE BLEEDER PLUG CAP FRONT DISC BRAKE PISTON *8 *10 FRONT DISC BRAKE PAD FRONT NO WHEEL CYLINDER TUBE LH *11 PISTON SEAL *12 NO FRONT ANTI-SQUEAL SHIM *13 PIN HOLD CLIP *14 DISC BRAKE PAD GUIDE PIN *15 SET RING - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) * For use with union nut wrench ● *6 Non-reusable part Disc brake grease FRONT DISC BRAKE BLEEDER PLUG Lithium soap base glycol grease - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MGJY.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 9(59 pm *A for 15 inch Front Disc Brake (Type B) *1 CYLINDER BOOT *2 - DISC BRAKE CYLINDER ASSEMBLY LH *3 NO FRONT ANTI-SQUEAL SHIM *4 FRONT DISC *5 *7 FRONT DISC BRAKE ANTI-RATTLE SPRING FRONT DISC BRAKE BLEEDER PLUG CAP *6 *8 FRONT DISC BRAKE BLEEDER PLUG FRONT DISC BRAKE PAD *9 FRONT DISC BRAKE PISTON *10 FRONT NO WHEEL CYLINDER TUBE LH *11 PISTON SEAL *12 NO FRONT ANTI-SQUEAL SHIM *13 PIN HOLD CLIP *14 DISC BRAKE PAD GUIDE PIN *15 SET RING - - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MGJY.html?PUB_TYPE=RM&MODE=1 Page of